DIN EN ISO 4413-2011 Hydraulic fluid power - General rules and safety requirements for systems and their components (ISO 4413 2010) German version EN ISO 4413 2010《液压传动 系统及其部件的一般规则.pdf

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1、April 2011 Translation by DIN-Sprachendienst.English price group 21No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、23.100.01!$nwn“1758475www.din.deDDIN EN ISO 4413Hydraulic fluid power General rules and safety requirements for systems and theircomponents (ISO 4413:2010)English translation of DIN EN ISO 4413:2011-04Fluidtechnik Allgemeine Regeln und sicherheitstechnische Anforderungen an Hydraulikanlagen undderen

3、 Bauteile (ISO 4413:2010)Englische bersetzung von DIN EN ISO 4413:2011-04Transmissions hydrauliques Rgles gnrales et exigences de scurit relatives aux sytmes et leurs composants(ISO 4413:2010)Traduction anglaise de DIN EN ISO 4413:2011-04SupersedesDIN EN 982:2009-06See start of applicationwww.beuth.

4、deIn case of doubt, the German-language original shall be considered authoritative.03.11Document comprises 53 pagesDIN EN ISO 4413:2011-04 A comma is used as the decimal marker. Start of application The start of application of this standard is 1 April 2011. DIN EN 982:2009-06 may be used in parallel

5、 until November 2011. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee ISO/TC 131 “Fluid power systems” in collaboration with Technical Committee CEN/TC 114 “Safety of machinery” (Secretariat: DIN, Germany). The responsible German b

6、ody involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-36-90 AA Ausfhrungsrichtlinien Hydraulik (SpA ISO/TC 131/SC 9/WG 1, CEN/TC 114/WG 12) of Section Fluidtechnik. Representatives of manufacturers and users of hyd

7、raulic systems and their components, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that ar

8、e either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a ma

9、nufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The International Standards referred to in Clause 2 and in the Bibliography of this document have been published as the corresponding DIN EN or DIN EN ISO Standards

10、 with the same number. Where the International Standards referred to are not also DIN ISO Standards, there are no national standards available. Amendments This standard differs from DIN EN 982:2009-06 as follows: a) DIN EN 982 has been revised in form and substance. Functional requirements specified

11、 in ISO 4413:1996 have been updated and adopted in this standard. Where appropriate, different requirements have been specified for hydraulic systems on stationary and on mobile industrial machinery. Previous editions DIN EN 982: 1996-09, 2009-06 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM E

12、N ISO 4413 November 2010 ICS 23.100.01 Supersedes EN 982:1996+A1:2008English Version Hydraulic fluid power - General rules and safety requirements for systems and their components (ISO 4413:2010) Transmissions hydrauliques - Rgles gnrales et exigences de scurit relatives aux systmes et leurs composa

13、nts (ISO 4413:2010) Fluidtechnik - Allgemeine Regeln und sicherheitstechnische Anforderungen an Hydraulikanlagen und deren Bauteile (ISO 4413:2010) This European Standard was approved by CEN on 6 November 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate

14、 the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Stand

15、ard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the nati

16、onal standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzer

17、land and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN

18、 ISO 4413:2010: EContents Page Foreword 3 Introduction.4 1 Scope5 2 Normative references5 3 Terms and definitions .6 4 List of significant hazards 7 5 General rules and safety requirements.7 5.1 General .7 5.2 Basic requirements for the design and specification of hydraulic systems.7 5.3 Additional

19、requirements .9 5.4 Specific requirements for components and controls11 6 Verification of safety requirements and acceptance testing 30 7 Information for use30 7.1 General requirements .30 7.2 Final information for systems on stationary industrial machinery30 7.3 Maintenance and operating data .31 7

20、.4 Marking and identification32 8 Identification statement (reference to this International Standard) .34 Annex A (informative) List of significant hazards .35 Annex B (informative) Form for collecting hydraulic system and component data to ensure conformance with ISO 4413 .37 Bibliography49 DIN EN

21、ISO 4413:2011-04 EN ISO 4413:2010 (E) 2Anhang ZA ( Relationship between this European Standard and the Essentialinformative)Requirements of EU Directive 2006/42/EC 51Foreword This document (EN ISO 4413:2010) has been prepared by Technical Committee ISO/TC 131 “Fluid power systems” in collaboration w

22、ith Technical Committee CEN/TC 114 “Safety of machinery” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2011, and conflicting national standards shall

23、 be withdrawn at the latest by November 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 982:1996+A1:

24、2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document. Accord

25、ing to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Ital

26、y, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 4413:2010 has been approved by CEN as a EN ISO 4413:2010 without any modification. DIN EN ISO 4413:2011-0

27、4 EN ISO 4413:2010 (E) 3Introduction This International Standard is a type B standard as defined in ISO 12100. The provisions of this International Standard can be supplemented or modified by a type C standard. For machines that are covered by the scope of a type C standard and that have been design

28、ed and built in accordance with the provisions of that standard, the provisions of that type C standard take precedence over the provisions of this type B standard. In hydraulic fluid power systems, power is transmitted and controlled through a liquid under pressure within an enclosed circuit. In th

29、e past, ISO 4413 was intended to provide assistance in the understanding between the supplier and the purchaser. This edition of ISO 4413 now includes, in addition, general requirements for the engineering of a hydraulic system and safety requirements that support the essential health and safety req

30、uirements of the European Machinery Directive. Equivalent requirements for pneumatic systems are defined in ISO 4414. DIN EN ISO 4413:2011-04 EN ISO 4413:2010 (E) 41 Scope This International Standard specifies general rules and safety requirements for hydraulic fluid power systems and components use

31、d on machinery as defined by ISO 12100:2010, 3.1. It deals with all significant hazards associated with hydraulic fluid power systems and specifies the principles to apply in order to avoid those hazards when the systems are put to their intended use. NOTE 1 See Clause 4 and Annex A. The significant

32、 hazard noise is incompletely dealt with in this International Standard. NOTE 2 Noise emission depends especially on the installation of hydraulic components or systems into machinery. This International Standard applies to the design, construction and modification of systems and their components, a

33、lso taking into account the following aspects: a) assembly; b) installation; c) adjustment; d) uninterrupted system operation; e) ease and economy of maintenance and cleaning; f) reliable operation in all intended uses; g) energy efficiency; and h) environment. 2 Normative references The following r

34、eferenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 1219-1, Fluid power systems and components Graphic symbols a

35、nd circuit diagrams Part 1: Graphic symbols for conventional use and data-processing applications ISO 1219-2, Fluid power systems and components Graphic symbols and circuit diagrams Part 2: Circuit diagrams ISO 4021, Hydraulic fluid power Particulate contamination analysis Extraction of fluid sample

36、s from lines of an operating system DIN EN ISO 4413:2011-04 EN ISO 4413:2010 (E) 5ISO 4406, Hydraulic fluid power Fluids Method for coding the level of contamination by solid particles ISO 5598, Fluid power systems and components Vocabulary ISO 6149-1, Connections for hydraulic fluid power and gener

37、al use Ports and stud ends with ISO 261 metric threads and O-ring sealing Part 1: Ports with truncated housing for O-ring seal ISO 6149-2, Connections for hydraulic fluid power and general use Ports and stud ends with ISO 261 metric threads and O-ring sealing Part 2: Dimensions, design, test methods

38、 and requirements for heavy-duty (S series) stud ends ISO 6149-3, Connections for hydraulic fluid power and general use Ports and stud ends with ISO 261 metric threads and O-ring sealing Part 3: Dimensions, design, test methods and requirements for light-duty (L series) stud ends ISO 6162-1, Hydraul

39、ic fluid power Flange connectors with split or one-piece flange clamps and metric or inch screws Part 1: Flange connectors for use at pressures of 3,5 MPa (35 bar) to 35 MPa (350 bar), DN 13 to DN 127 ISO 6162-2, Hydraulic fluid power Flange connectors with split or one-piece flange clamps and metri

40、c or inch screws Part 2: Flange connectors for use at pressures of 35 MPa (350 bar) to 40 MPa (400 bar), DN 13 to DN 51 ISO 6164, Hydraulic fluid power Four-screw, one-piece square-flange connections for use at pressures of 25 MPa and 40 MPa (250 bar and 400 bar) ISO 10763, Hydraulic fluid power Pla

41、in-end, seamless and welded precision steel tubes Dimensions and nominal working pressures ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction ISO 13850, Safety of machinery Emergency stop Principles for design ISO 13851, Safety of machinery Two-hand

42、control devices Functional aspects and design principles ISO 16874, Hydraulic fluid power Identification of manifold assemblies and their components ISO 17165-1, Hydraulic fluid power Hose assemblies Part 1: Dimensions and requirements ISO 23309, Hydraulic fluid power systems Assembled systems Metho

43、ds of cleaning lines by flushing IEC 60947-5-5, Low-voltage switchgear and controlgear Part 5-5: Control circuit devices and switching elements Electrical emergency stop device with mechanical latching function 3 Terms and definitions For the purposes of this document, the terms and definitions give

44、n in ISO 5598 and ISO 12100 and the following apply. 3.1 function plate surface that contains information describing either the performance of a manually operated device (e.g. ON/OFF, forward/reverse, left/right, up/down) or the status of a function performed by the system (e.g. clamp, lift, advance

45、) DIN EN ISO 4413:2011-04 EN ISO 4413:2010 (E) 64 List of significant hazards Table A.1 lists the significant hazards associated with the use of hydraulic fluid power in a machine. 5 General rules and safety requirements 5.1 General 5.1.1 When designing hydraulic systems for machinery, all intended

46、operations and use of systems shall be considered. Risk assessment, e.g. in accordance with ISO 14121-1, shall be carried out to determine the foreseeable risks associated with systems when they are used as intended. Reasonably foreseeable misuse shall not cause hazards. The risks identified shall b

47、e eliminated by design and, where this is not practicable, safeguards (first preference) or warnings (second preference) against such risks shall be incorporated, in accordance with the hierarchy established in ISO 12100. NOTE This International Standard provides requirements for components of fluid

48、 power systems; some of these requirements are dependent on the hazards associated with the machine in which the system is installed. Therefore, the final specification and construction of the hydraulic system could need to be based on risk assessment and agreement between purchaser and supplier. 5.

49、1.2 The control systems shall be designed in accordance with the risk assessment. This requirement is met when ISO 13849-1 is used. 5.1.3 The prevention of damage to the machine, system and the environment shall be considered. 5.2 Basic requirements for the design and specification of hydraulic systems 5.2.1 Selection of components and piping 5.2.1.1 All components and piping in the system shall be selected or specified to provide for safety in use, and they shall operate within their rated l