DIN EN ISO 15012-4-2016 Health and safety in welding and allied processes - Equipment for capture and separation of welding fume - Part 4 General requirements (ISO 15012-4 2016) Ge.pdf

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1、November 2016 English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 13.040.40; 25.160.01!%ur“258827

2、9www.din.deDIN EN ISO 15012-4Health and safety in welding and allied processes Equipment for capture and separation of welding fume Part 4: General requirements (ISO 150124:2016);English version EN ISO 150124:2016,English translation of DIN EN ISO 15012-4:2016-11Arbeits und Gesundheitsschutz beim Sc

3、hweien und bei verwandten Verfahren Einrichtungen zum Erfassen und Abscheiden von Schweirauch Teil 4: Allgemeine Anforderungen (ISO 150124:2016);Englische Fassung EN ISO 150124:2016,Englische bersetzung von DIN EN ISO 15012-4:2016-11Hygine et scurit en soudage et techniques connexes quipements de ca

4、ptage et de filtration des fumes de soudage Partie 4: Exigences gnrales (ISO 150124:2016);Version anglaise EN ISO 150124:2016,Traduction anglaise de DIN EN ISO 15012-4:2016-11www.beuth.deDocument comprises 22 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shal

5、l be considered authoritative.11.16 DIN EN ISO 15012-4:2016-11 2 A comma is used as the decimal marker. National foreword This document (EN ISO 15012-4:2016) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Weldin

6、g and allied processes” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was DIN-Normenausschuss Schweien und verwandte Verfahren (DIN Standards Committee Welding and Allied Processes), Working Committee NA 092-00-09 AA Arbeits- und Gesundheitsschutz beim Schweien

7、 und verwandte Verfahren. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 5167 (all parts) DIN EN ISO 5167 (all parts) ISO 5801 DIN EN ISO 5801 ISO 7731 DIN EN ISO 7731 ISO 12100 DIN EN ISO 12100 ISO 14341 DIN EN ISO 14341 ISO 15012-1:2

8、013 DIN EN ISO 15012-1:2013-08 ISO 15012-2 DIN EN ISO 15012-2 ISO 15012-3 DIN EN ISO 15012-3 ISO 16911-1 DIN EN ISO 16911-1 ISO 17916 DIN EN ISO 17916 IEC 60204-1:2005 DIN EN 60204-1 (VDE 0113-1):2007-06 IEC 60335-2-69 DIN EN 60335-2-69 (VDE 0700-69) IEC 60695-2-12 DIN EN 60695-2-12 (VDE 0471-2-12)

9、DIN EN ISO 15012-4:2016-11 3 National Annex NA (informative) Bibliography DIN EN 60204-1 (VDE 0113-1):2007-06, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) DIN EN 60695-2-12 (VDE 0471-2-12), Fire hazard testing Part 2-12: Glowing/hot-

10、wire based test methods Glow-wire flammability index (GWFI) test method for materials DIN EN 60335-2-69 (VDE 0700-69), Household and similar electrical appliances Safety Part 2-69: Particular requirements for wet and dry vacuum cleaners, including power brush for commercial use DIN EN ISO 5167 (all

11、parts), Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full DIN EN ISO 5801, Industrial fans Performance testing using standardized airways DIN EN ISO 7731, Ergonomics Danger signals for public and work areas Auditory danger si

12、gnals DIN EN ISO 12100, Safety of machinery General principles for design Risk assessment and risk reduction DIN EN ISO 14341, Welding consumables Wire electrodes and weld deposits for gas shielded metal arc welding of non alloy and fine grain steels Classification DIN EN ISO 15012-1:2013-08, Health

13、 and safety in welding and allied processes Equipment for capture and separation of welding fume Part 1: Requirements for testing and marking of separation efficiency (ISO 15012-1:2013) DIN EN ISO 15012-2, Health and safety in welding and allied processes Requirements, testing and marking of equipme

14、nt for air filtration Part 2: Determination of the minimum air volume flow rate of captor hoods and nozzles DIN EN ISO 15012-3, Health and safety in welding and allied processes Requirements, testing and marking of equipment for air filtration Part 3: Determination of the capture efficiency of on-gu

15、n welding fume extraction devices DIN EN ISO 16911-1, Stationary source emissions Manual and automatic determination of velocity and volume flow rate in ducts Part 1: Manual reference method DIN EN ISO 17916, Safety of thermal cutting machines DIN EN ISO 15012-4:2016-11 4 This page is intentionally

16、blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 15012-4 July 2016 ICS 25.160.30 English Version Health and safety in welding and allied processes - Equipment for capture and separation of welding fume - Part 4: General requirements (ISO 15012-4:2016) Hygine et scurit en soudage et tec

17、hniques connexes -quipements de captage et de filtration des fumes de soudage - Partie 4: Exigences gnrales(ISO 15012-4:2016) Arbeits- und Gesundheitsschutz beim Schweien und bei verwandten Verfahren - Einrichtungen zum Erfassen und Abscheiden von Schweirauch - Teil 4: Allgemeine Anforderungen (ISO

18、15012-4:2016) This European Standard was approved by CEN on 15 April 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliog

19、raphical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsib

20、ility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republi

21、c of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISA

22、TION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 15012-4:2016 EEuropean foreword .3Introduction 51 Scope . 62 Normative re

23、ferences 63 Terms and definitions . 73.9 Extraction device . 84 Significant hazards . 85 Requirements and verifications . 85.1 General . 85.2 Welding fume separation equipment 85.3 Extraction devices 95.4 Flexible arms, hoses and hoods 95.5 Ducting properties 105.6 Spark arrestor . 115.7 Separation

24、efficiency. 115.8 Filter cleaning system 125.9 Filter changing 125.10 Waste handling 125.11 Air mover 125.12 Signals/indicators . 135.13 Exhaust and cooling air 146 Instructions for use 147 Marking .15Annex A (informative) Malfunctions and determination of minimum airflow .16Bibliography .18Contents

25、 PageAnnex ZA (informative) Relationship between this European Standard and the essential requirements of EU Directive 2006/42/EC aimed to be covered 17 Foreword .42DIN EN ISO 15012-4:2016-11 EN ISO 15012-4:2016 (E) European foreword This document (EN ISO 15012-4:2016) has been prepared by Technical

26、 Committee ISO/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Welding and allied processes” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by e

27、ndorsement, at the latest by January 2017, and conflicting national standards shall be withdrawn at the latest by January 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for i

28、dentifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive, see informative Annex ZA, which is an

29、 integral part of this document. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav R

30、epublic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 15012-4:2016 has be

31、en approved by CEN as EN ISO 15012-4:2016 without any modification. 3DIN EN ISO 15012-4:2016-11 EN ISO 15012-4:2016 (E) ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Sta

32、ndards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also

33、take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In

34、particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements

35、of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (se

36、e www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence t

37、o the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 44, Welding and allied processes, Subcommittee SC 9, Health and safety.ISO 15012 consists of the following parts, under the g

38、eneral title Health and safety in welding and allied processes Equipment for capture and separation of welding fume : Part 1: Requirements for testing and marking of separation efficiency Part 2: Determination of the minimum air volume flow rate of captor hoods and nozzles Part 3: Determination of t

39、he capture efficiency of on-gun welding fume extraction devices Part 4: General requirementsRequests for official interpretations of any aspect of this International Standard should be directed to the Secretariat of ISO/TC 44/SC 9 via your national standards body. A complete listing of these bodies

40、can be found at www.iso.org.4DIN EN ISO 15012-4:2016-11 EN ISO 15012-4:2016 (E) IntroductionWelding and allied processes generate fumes and gases which, if inhaled, can be harmful to human health. Therefore, control of the fumes and gases generated is to be exercised to minimize worker exposure.The

41、most effective method of control is to capture the fumes and gases close to their source before they enter a workers breathing zone or the general workplace environment.Ventilation equipment used to capture the fumes and gases is to be fit for purpose because inefficient capture could result in high

42、 exposure and can be detrimental to workers health. It is important therefore that it adheres to defined manufacturing, materials and design requirements and gives warning of malfunction.This part of ISO 15012 defines the general requirements that are necessary for ventilation equipment to maintain

43、exposure to fumes at acceptable levels.This part of ISO 15012 is a type-B standard as stated in ISO 12100.This part of ISO 15012 is of relevance, in particular, for the following stakeholder groups representing the market players with regard to machinery safety: machine manufacturers (small, medium

44、and large enterprises); health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).Others can be affected by the level of machinery safety achieved with the means of this part of ISO 15012 by the above-mentioned stakeholder groups: machine users/employers (sm

45、all, medium and large enterprises); machine users/employees (e.g. trade unions, organizations for people with special needs); service providers, e.g. for maintenance (small, medium and large enterprises); consumers (in case of machinery intended for use by consumers).The above-mentioned stakeholder

46、groups have been given the possibility to participate at the drafting process of this part of ISO 15012.In addition, this part of ISO 15012 is intended for standardization bodies elaborating type-C standards.The requirements of this part of ISO 15012 can be supplemented or modified by a type-C stand

47、ard.For machines which are covered by the scope of a type-C standard and which have been designed and built according to the requirements of that standard, the requirements of that type-C standard take precedence.5DIN EN ISO 15012-4:2016-11 EN ISO 15012-4:2016 (E) 1 ScopeThis part of ISO 15012 defin

48、es the general requirements for ventilation equipment used to control exposure to fumes generated by welding and allied processes. It applies to the design and manufacture of all parts of the equipment including hoods, ducting, filter units, air movers, systems that inform of unsafe operation and wo

49、rkplace practices to ensure safe working with regard to exposure.Significant hazards are listed in Clause 4. It does not cover electrical, mechanical and pneumatic hazards.This part of ISO 15012 is applicable to the following: local exhaust ventilation systems (LEV); mobile and stationary equipment.This part of ISO 15012 is not applicable to the following: general ventilation, air make up or air movement s