DIN EN ISO 10893-9-2011 Non-destructive testing of steel tubes - Part 9 Automated ultrasonic testing for the detection of laminar imperfections in strip plate used for the manufact.pdf

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1、July 2011 Translation by DIN-Sprachendienst.English price group 10No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 2

2、3.040.10; 77.040.20!$sPT“1804549www.din.deDDIN EN ISO 10893-9Non-destructive testing of steel tubes Part 9: Automated ultrasonic testing for the detection of laminarimperfections in strip/plate used for the manufacture of welded steeltubes (ISO 10893-9:2011)English translation of DIN EN ISO 10893-9:

3、2011-07Zerstrungsfreie Prfung von Stahlrohren Teil 9: Automatisierte Ultraschallprfung von Band/Blech, das fr die Herstellunggeschweiter Stahlrohre eingesetzt wird, zum Nachweis von Dopplungen(ISO 10893-9:2011)Englische bersetzung von DIN EN ISO 10893-9:2011-07Essais non destructifs des tubes en aci

4、er Partie 9: Contrle automatis par ultrasons pour la dtection des ddoublures dans lesbandes/tles fortes utilises pour la fabrication des tubes en acier souds(ISO 10893-9:2011)Traduction anglaise de DIN EN ISO 10893-9:2011-07SupersedesDIN EN 10246-15:2000-07www.beuth.deDocument comprises pagesIn case

5、 of doubt, the German-language original shall be considered authoritative.1507.11 DIN EN ISO 10893-9:2011-07 2 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee ISO/TC 17 “Steel” in collaboration with Technical Committee ECISS/TC 110 “Ste

6、el tubes, and iron and steel fittings” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Eisen und Stahl (Iron and Steel Standards Committee), Working Committee NA 021-00-09-06 UA Zerstrungsfreie Prfung von Rohren. Amendments This standard dif

7、fers from DIN EN 10246-15:2000-07 as follows: a) a minimum wall thickness for testing is no longer specified; b) Clause 3 “Terms and definitions” has been added; c) specifications relating to the qualification of the personnel have been included; d) it has been specified that all tubes are to be ret

8、ested if the requirements for the calibration of the equipment are no longer satisfied; e) Clause 9 “Test report” has been extended; f) the standard has been editorially revised. Previous editions DIN EN 10246-15: 2000-07 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10893-9 April 2011 IC

9、S 23.040.10; 77.040.20; 77.140.75 Supersedes EN 10246-15:2000English Version Non-destructive testing of steel tubes - Part 9: Automated ultrasonic testing for the detection of laminar imperfections in strip/plate used for the manufacture of welded steel tubes (ISO 10893-9:2011) Essais non destructif

10、s des tubes en acier - Partie 9: Contrle automatis par ultrasons pour la dtection des ddoublures dans les bandes/tles fortes utilises pour la fabrication des tubes en acier souds (ISO 10893-9:2011)Zerstrungsfreie Prfung von Stahlrohren - Teil 9: Automatisierte Ultraschallprfung von Band/Blech, das f

11、r die Herstellung geschweiter Stahlrohre eingesetzt wird, zum Nachweis von Dopplungen (ISO 10893-9:2011) This European Standard was approved by CEN on 10 December 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European S

12、tandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (Eng

13、lish, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium,

14、 Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTE

15、E FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10893-9:2011: EContents Page Foreword

16、3 1 Scope 5 2 Normative references 5 3 Terms and definitions .5 4 General requirements6 5 Test method6 6 Reference sample 8 6.1 General8 6.2 Dimensions of reference standards.8 6.3 Verification of reference standards .8 7 Equipment calibration and checking.9 8 Acceptance.10 9 Test report 11 Annex A

17、(normative) Procedure for the determination of the size of laminar imperfections by manual ultrasonic testing12 EN ISO 10893-9:2011 (E) DIN EN ISO 10893-9:2011-07 2 Foreword This document (EN ISO 10893-9:2011) has been prepared by Technical Committee ISO/TC 17 “Steel” in collaboration with Technical

18、 Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2011, and conflicting national s

19、tandards shall be withdrawn at the latest by October 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN

20、 10246-15:2000. DIN EN ISO 10893 consists of the following parts, under the general title Non-destructive testing of steel tubes: Part 1: Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the verification of leaktightness Part 2: Automated eddy cu

21、rrent testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of imperfections Part 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse

22、imperfections Part 4: Liquid penetrant inspection of seamless and welded steel tubes for the detection of surface imperfections Part 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfections Part 6: Radiographic testing of the weld se

23、am of welded steel tubes for the detection of imperfections Part 7: Digital radiographic testing of the weld seam of welded steel tubes for the detection of imperfections Part 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections Part 9: Automa

24、ted ultrasonic testing for the detection of laminar imperfections in strip/plate used for the manufacture of welded steel tubes Part 10: Automated full peripheral ultrasonic testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal and/or transverse i

25、mperfections Part 11: Automated ultrasonic testing of the weld seam of welded steel tubes for the detection of longitudinal and/or transverse imperfections Part 12: Automated full peripheral ultrasonic thickness testing of seamless and welded (except submerged arc-welded) steel tubes EN ISO 10893-9:

26、2011 (E) DIN EN ISO 10893-9:2011-07 3 According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germ

27、any, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10893-9:2011 has been approved by CEN as a EN ISO 10893-9:201

28、1 without any modification. EN ISO 10893-9:2011 (E) DIN EN ISO 10893-9:2011-07 4 1 Scope This part of ISO 10893 specifies requirements for the automated ultrasonic testing of strip/plate used in the manufacture of welded tubes for the detection of laminar imperfections carried out in the pipe mill b

29、efore or during pipe production. NOTE 1 For welded tubes, an alternative ultrasonic testing specification for the detection of laminar imperfections is available, which can be applied, at the discretion of the manufacturer, by ultrasonic testing of the tubes subsequent to seam welding according to I

30、SO 10893-8. NOTE 2 By agreement between the purchaser and manufacturer, the requirements of this part of ISO 10893 can be applied on strips/plates of SAW tubes in the pipe form after seam welding. This part of ISO 10893 can also be applicable to the testing of strips/plates used in the manufacture o

31、f circular hollow sections. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies

32、. ISO 5577, Non-destructive testing Ultrasonic inspection Vocabulary ISO 9712, Non-destructive testing Qualification and certification of personnel ISO 11484, Steel products Employers qualification system for non-destructive testing (NDT) personnel 3 Terms and definitions For the purposes of this do

33、cument, the terms and definitions given in ISO 5577 and ISO 11484 and the following apply. 3.1 reference standard standard for the calibration of non-destructive testing equipment (e.g. drill holes, notches, recesses) 3.2 reference sample sample (e.g. segment of plate/strip) containing the reference

34、 standard(s) 3.3 tube hollow long product open at both ends, of any cross-sectional shape EN ISO 10893-9:2011 (E) DIN EN ISO 10893-9:2011-07 5 3.4 seamless tube tube made by piercing a solid product to obtain a tube hollow, which is further processed, either hot or cold, into its final dimensions 3.

35、5 welded tube tube made by forming a hollow profile from a flat product and welding adjacent edges together, and which after welding can be further processed, either hot or cold, into its final dimensions 3.6 manufacturer organization that manufactures products in accordance with the relevant standa

36、rd(s) and declares the compliance of the delivered products with all applicable provisions of the relevant standard(s) 3.7 agreement contractual arrangement between the manufacturer and purchaser at the time of enquiry and order 3.8 laminar imperfection imperfection located in the wall thickness and

37、 generally parallel to the pipe surfaces NOTE Its extension can be calculated by measuring its outlined area on the external surface. 4 General requirements 4.1 An ultrasonic test of the strip/plate shall be carried out before or during pipe production in the flat form. 4.2 The strip/plate under tes

38、t shall be sufficiently free of surface irregularities and foreign matter as to ensure the validity of the test. 4.3 This test shall be carried out by suitable trained operators qualified in accordance with ISO 9712, ISO 11484, or equivalent and supervised by competent personnel nominated by the man

39、ufacturer. In the case of third-party inspection, this shall be agreed on by the purchaser and manufacturer. The operating authorization issued by the employer shall be according to a written procedure. Non-destructive testing (NDT) operations shall be authorized by a level 3 NDT individual approved

40、 by the employer. NOTE The definition of levels 1, 2 and 3 can be found in appropriate International Standards, e.g. ISO 9712 and ISO 11484. 5 Test method 5.1 The strip/plate shall be tested using an ultrasonic pulse echo technique for the detection of laminar imperfections, with ultrasound transmit

41、ted in the direction normal to the strip/plate surface or using the ultrasonic through-transmission technique at the discretion of the manufacturer. 5.2 During testing, the strip/plate and the probe assembly shall be moved relative to each other such that the strip/plate surface is scanned along equ

42、idistant scan lines parallel or transverse to the principal rolling direction of the strip/plate, with a minimum coverage and a maximum allowable gap between adjacent scanning tracks, as given in Table 1. For the oscillating technique, the minimum coverage shall be half of the values given in Table

43、1. The relative speed of movement during testing shall not vary by more than 10 %. EN ISO 10893-9:2011 (E) DIN EN ISO 10893-9:2011-07 6 Table 1 Acceptance levels and minimum coverage of the strip/plate and maximum gap between adjacent scanning tracks Acceptance level Minimum coverage % Maximum gap b

44、etween adjacent scanning tracks mm U1 20 100 U2 10 150 U3 5 200 5.3 The longitudinal strip/plate edges shall be 100 % ultrasonically tested for the detection of laminar imperfections over a width of at least 15 mm, plus, if appropriate, the total width of edge material which shall be removed from ea

45、ch original strip/plate prior to seam welding, in order to detect the relevant minimum imperfection length, Lmin, as given in Table 2. For determining the extent of the laminated suspect area, adjacent suspect areas separated by less than the smaller of the two minor axes of the laminations shall be

46、 considered as one lamination. NOTE The longitudinal edges are defined as those parallel to the principal rolling direction. Table 2 Acceptance levels and minimum detectable and maximum acceptable size of laminar imperfections at strip/plate edges Maximum acceptable size of laminar imperfections Ind

47、ividual dimension Minimum individual size of laminar imperfections that shall be considered Length Length Size (product of length and width) LminLmaxEmaxAcceptance level mm mm mm2Maximum number of laminar imperfectionsaper metre of edge length, where Lminu L u Lmaxand E u EmaxU1 10 20 250 3 U2 20 40

48、 500 4 U3 30 60 1 000 5 a Only laminar imperfections exceeding 6 mm in width (Cmin) shall be considered. 5.4 The suggested maximum width of each probe, or each active aperture when using phased array probes, should be 25 mm measured in any direction. However, manufacturers may use larger transducers

49、 providing their capability for detecting the adopted reference standard; on request, this capability shall be demonstrated. In the case of dual transducer probes with different sizes of transducers within the transducer assembly, the dimension of the smallest transducer shall be used to calculate the coverage. 5.5 The equipment for automated testing shall be capable of classifying strip/plate as either acceptable or suspect by means of an automated trigger/alarm level combined with a marking and/or sorting syste