DIN EN ISO 10893-8-2011 Non-destructive testing of steel tubes - Part 8 Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections (.pdf

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1、July 2011 Translation by DIN-Sprachendienst.English price group 10No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 2

2、3.040.10; 77.040.20!$sPY“1804554www.din.deDDIN EN ISO 10893-8Non-destructive testing of steel tubes Part 8: Automated ultrasonic testing of seamless and welded steel tubesfor the detection of laminar imperfections (ISO 10893-8:2011)English translation of DIN EN ISO 10893-8:2011-07Zerstrungsfreie Prf

3、ung von Stahlrohren Teil 8: Automatisierte Ultraschallprfung nahtloser und geschweiter Stahlrohre zumNachweis von Dopplungen (ISO 10893-8:2011)Englische bersetzung von DIN EN ISO 10893-8:2011-07Essais non destructifs des tubes en acier Partie 8: Contrle automatis par ultrasons pour la dtection des d

4、doublures des tubesen acier sans soudure et souds (ISO 10893-8:2011)Traduction anglaise de DIN EN ISO 10893-8:2011-07SupersedesDIN EN 10246-14:2000-03,DIN EN 10246-16:2000-07 andDIN EN 10246-17:2000-07www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be conside

5、red authoritative.1607.11 DIN EN ISO 10893-8:2011-07 2 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee ISO/TC 17 “Steel” in collaboration with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” (Secretariat: UNI

6、, Italy). The responsible German body involved in its preparation was the Normenausschuss Eisen und Stahl (Iron and Steel Standards Committee), Working Committee NA 021-00-09-06 UA Zerstrungsfreie Prfung von Rohren. Amendments This standard differs from DIN EN 10246-14:2000-03, DIN EN 10246-16:2000-

7、07 and DIN EN 10246-17:2000-07 as follows: a) the specifications relating to the ultrasonic testing of steel tubes for the detection of laminar imperfections have been combined in one standard; b) Clause 3 “Terms and definitions” has been added; c) the limit of the outside diameter has been deleted

8、from the scope; d) specifications relating to the qualification of the personnel have been included; e) in Table 1, the minimum individual size of laminar imperfections to be considered in circumferential direction has been modified; f) it has been specified that all tubes are to be retested if the

9、requirements for the calibration of the equipment are no longer satisfied; g) Clause 9 “Test report” has been extended; h) the standard has been editorially revised. Previous editions DIN EN 10246-14: 2000-03 DIN EN 10246-16: 2000-07 DIN EN 10246-17: 2000-07 EUROPEAN STANDARD NORME EUROPENNE EUROPIS

10、CHE NORM EN ISO 10893-8 April 2011 ICS 23.040.10; 77.040.20; 77.140.75 Supersedes EN 10246-14:1999, EN 10246-16:2000, EN 10246-17:2000English Version Non-destructive testing of steel tubes - Part 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfec

11、tions (ISO 10893-8:2011) Essais non destructifs des tubes en acier - Partie 8: Contrle automatis par ultrasons pour la dtection des ddoublures des tubes en acier sans soudure et souds (ISO 10893-8:2011) Zerstrungsfreie Prfung von Stahlrohren - Teil 8: Automatisierte Ultraschallprfung nahtloser und g

12、eschweiter Stahlrohre zum Nachweis von Dopplungen (ISO 10893-8:2011) This European Standard was approved by CEN on 10 December 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national sta

13、ndard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in

14、any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Re

15、public, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN

16、DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 10893-8:2011: EContents Page Foreword3 1 Scope 5 2 Normative references 5

17、 3 Terms and definitions .6 4 General requirements6 5 Test method7 5.1 General7 5.2 Full peripheral testing of seamless and welded (except SAW) tubes7 5.3 Testing of welded steel tubes in the area adjacent to the weld seam8 5.4 Full peripheral testing of the ends of seamless and welded tubes9 6 Refe

18、rence tube.9 6.1 General9 6.2 Dimensions of reference standards.9 6.3 Verification of reference standards .10 7 Equipment calibration and checking.10 8 Acceptance.11 8.1 General11 8.2 Procedure for suspect tubes 11 9 Test report 12 Annex A (normative) Procedure for the determination of the size of l

19、aminar imperfections by manual ultrasonic testing .13 EN ISO 10893-8:2011 (E) DIN EN ISO 10893-8:2011-07 2 Foreword This document (EN ISO 10893-8:2011) has been prepared by Technical Committee ISO/TC 17 “Steel” in collaboration with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel f

20、ittings” the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2011, and conflicting national standards shall be withdrawn at the latest by October 2011.

21、 Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 10246-14:1999, EN 10246-16:2000, EN 10246-17:2000. EN ISO

22、 10893-8:2011 (E) DIN EN ISO 10893-8:2011-07 3 DIN EN ISO 10893 consists of the following parts, under the general title Non-destructive testing of steel tubes: Part 1: Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the verification of leaktigh

23、tness Part 2: Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of imperfections Part 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of

24、longitudinal and/or transverse imperfections Part 4: Liquid penetrant inspection of seamless and welded steel tubes for the detection of surface imperfections Part 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfections Part 6: Radi

25、ographic testing of the weld seam of welded steel tubes for the detection of imperfections Part 7: Digital radiographic testing of the weld seam of welded steel tubes for the detection of imperfections Part 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of lamin

26、ar imperfections Part 9: Automated ultrasonic testing for the detection of laminar imperfections in strip/plate used for the manufacture of welded steel tubes Part 10: Automated full peripheral ultrasonic testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of l

27、ongitudinal and/or transverse imperfections Part 11: Automated ultrasonic testing of the weld seam of welded steel tubes for the detection of longitudinal and/or transverse imperfections Part 12: Automated full peripheral ultrasonic thickness testing of seamless and welded (except submerged arc-weld

28、ed) steel tubes According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary,

29、Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10893-8:2011 has been approved by CEN as a EN ISO 10893-8:2011 without any modifica

30、tion. EN ISO 10893-8:2011 (E) DIN EN ISO 10893-8:2011-07 4 1 Scope This part of ISO 10893 specifies requirements for automated ultrasonic testing for the detection of laminar imperfections a) in the pipe body (full peripheral testing) of seamless and welded, except submerged arc-welded (SAW), steel

31、tubes, or b) in the area adjacent to the weld seam of welded steel tubes, and optionally c) at the ends (full peripheral testing) of seamless and welded tubes. This part of ISO 10893 can also be applicable to the testing of circular hollow sections. NOTE For welded tubes, see ISO 10893-9 for an alte

32、rnative test method for the detection of laminar imperfections in steel strip/plate prior to tube forming. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, t

33、he latest edition of the referenced document (including any amendments) applies. ISO 5577, Non-destructive testing Ultrasonic inspection Vocabulary ISO 9712, Non-destructive testing Qualification and certification of personnel ISO 10893-6, Non-destructive testing of steel tubes Part 6: Radiographic

34、testing of the weld seam of welded steel tubes for the detection of imperfections ISO 10893-7, Non-destructive testing of steel tubes Part 7: Digital radiographic testing of the weld seam of welded steel tubes for the detection of imperfections ISO 11484, Steel products Employers qualification syste

35、m for non-destructive testing (NDT) personnel EN ISO 10893-8:2011 (E) DIN EN ISO 10893-8:2011-07 5 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 5577 and ISO 11484 and the following apply. 3.1 reference standard standard for the calibration of non-

36、destructive testing equipment (e.g. drill holes, notches, recesses) 3.2 reference tube tube or length of tube containing the reference standard(s) 3.3 reference sample sample (e.g. segment of tube, plate or strip) containing the reference standard(s) NOTE Only the term “reference tube” is used in th

37、is part of ISO 10893, also covering the term “reference sample”. 3.4 laminar imperfection imperfection located in the wall thickness and generally parallel to the pipe surfaces NOTE Its extension can be calculated by measuring its outlined area on the external surface. 3.5 tube hollow long product o

38、pen at both ends, of any cross-sectional shape 3.6 seamless tube tube made by piercing a solid product to obtain a tube hollow, which is further processed, either hot or cold, into its final dimensions 3.7 welded tube tube made by forming a hollow profile from a flat product and welding adjacent edg

39、es together, and which after welding can be further processed, either hot or cold, into its final dimensions 3.8 manufacturer organization that manufactures products in accordance with the relevant standard(s) and declares the compliance of the delivered products with all applicable provisions of th

40、e relevant standard(s) 3.9 agreement contractual arrangement between the manufacturer and purchaser at the time of enquiry and order 4 General requirements 4.1 Unless otherwise specified by the product standard or agreed on by the purchaser and manufacturer, an ultrasonic testing shall be carried ou

41、t on tubes after completion of all the primary production process operations (rolling, heat treating, cold and hot working, sizing and primary straightening, etc.). 4.2 The tubes under test shall be sufficiently straight to ensure the validity of the test. The surfaces shall be sufficiently free of

42、foreign matter which can interfere with the validity of the test. EN ISO 10893-8:2011 (E) DIN EN ISO 10893-8:2011-07 6 4.3 This test shall be carried out by suitable trained operators qualified in accordance with ISO 9712, ISO 11484 or equivalent and supervised by competent personnel nominated by th

43、e manufacturer. In the case of third-party inspection, this shall be agreed on by the purchaser and manufacturer. The operating authorization issued by the employer shall be according to a written procedure. Non-destructive testing (NDT) operations shall be authorized by a level 3 NDT individual app

44、roved by the employer. NOTE The definition of levels 1, 2 and 3 can be found in appropriate International Standards, e.g. ISO 9712 and ISO 11484. 5 Test method 5.1 General 5.1.1 As specified in the product standard, the test shall be executed using an ultrasonic pulse echo technique for the detectio

45、n of laminar imperfections in accordance with 5.2 or 5.3 and/or 5.4. The ultrasound shall be transmitted in the direction normal to the tube surface. 5.1.2 For testing in accordance with 5.2 or 5.3, the relative speed of movement during testing shall not vary by more than 10 %. For determining the e

46、xtent of the laminated suspect area, adjacent suspect areas separated by less than the smaller of the two minor axes of the laminations shall be considered as one lamination. There may be a short length at both tube ends which cannot be tested in the case of testing in accordance with 5.2 or 5.3. An

47、y untested ends shall be dealt with in accordance with the requirements of the appropriate product standards (see also 5.4). 5.1.3 The ultrasonic test frequency that shall be applied shall be in the range of 2 MHz to 10 MHz. 5.1.4 The suggested maximum width of each transducer, or each active apertu

48、re when using phased array transducers, should be 25 mm measured in any direction. However, manufacturers may use larger transducers providing their capability for detecting the adopted reference standard; on request, this capability shall be demonstrated. 5.1.5 The equipment shall be capable of cla

49、ssifying tubes as either acceptable or suspect by means of an automated trigger/alarm level combined with a marking and/or sorting system. 5.1.6 Where manual ultrasonic testing is required, this shall be carried out in accordance with Annex A. NOTE For wall thicknesses less than 5 mm, where difficulties can occur in detecting and sizing laminar imperfections using this method of test, an alternative method of test can be agreed on by the manufacturer and purchaser. 5.2 Full peripheral testing of seamless and welded (ex