DIN EN 854-2016 Rubber hoses and hose assemblies - Textile reinforced hydraulic type - Specification German version EN 854 2015《橡胶软管和软管组件 带织物编织层的液压软管 规范 德文版本EN 854-2015》.pdf

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1、September 2016 English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.040.70!%3c“2561664www.din.d

2、eDIN EN 854Rubber hoses and hose assemblies Textile reinforced hydraulic type Specification;English version EN 854:2015,English translation of DIN EN 854:2016-09Gummischluche und schlauchleitungen Hydraulikschluche mit Textileinlage Spezifikation;Englische Fassung EN 854:2015,Englische bersetzung vo

3、n DIN EN 854:2016-09Tuyaux et flexibles en caoutchouc Type hydraulique avec armature de textile Spcification;Version anglaise EN 854:2015,Traduction anglaise de DIN EN 854:2016-09SupersedesDIN EN 854:199702www.beuth.deDocument comprises 22 pagesDTranslation by DIN-Sprachendienst.In case of doubt, th

4、e German-language original shall be considered authoritative.09.16 DIN EN 854:2016-09 2 A comma is used as the decimal marker. National foreword This document (EN 854:2015) has been prepared by Technical Committee CEN/TC 218 “Rubber and plastics hoses and hose assemblies” (Secretariat: BSI, United K

5、ingdom). The responsible German body involved in its preparation was DIN-Normenausschuss Elastomer-Technik (DIN Standards Committee Elastomer Technology), Working Committee NA 045-02-12 AA Gummi- und Kunststoffschluche sowie Schlauchleitungen (Spiegelgremium zu CEN/TC 218; ISO/TC 45/SC 1). NOTE Requ

6、irements for hydraulic hoses for underground mining are dealt with in separate standards. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 1817:2005 DIN ISO 1817:2008-08 ISO 23529 DIN ISO 23529 Amendments This standard differs from DIN E

7、N 854:1997-02 as follows: a) the standard has been technically and editorially revised; b) hose types R6 and R3 have been deleted; c) normative references have been updated; d) in Subclause 5.1, Table 1, the tolerances for inside diameters have been updated; e) in Subclause 6.8, details of abrasion

8、resistance testing have been modified due to the withdrawal of ISO 6945; f) a new normative Annex A has been added; g) a new normative Annex B has been added; h) a new informative Annex C has been added; Previous editions DIN 20021-2: 1977-01, 1987-02 DIN 20021-3: 1977-01, 1987-02 DIN 20022-1: 1977-

9、01, 1987-02 DIN 20022-2: 1970-08, 1977-01, 1987-02 DIN 20021-1: 1978-07, 1987-02 DIN 20022-3: 1978-11, 1987-02 DIN 20023: 1978-11 DIN 20023-1: 1987-03 DIN EN 854: 1997-02 DIN EN 854:2016-09 3 National Annex NA (informative) Bibliography DIN ISO 1817:2008-08, Rubber, vulcanized Determination of the e

10、ffect of liquids (ISO 1817:2005) DIN ISO 23529, Rubber General procedures for preparing and conditioning test pieces for physical test methods DIN EN 854:2016-09 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 854 April 2015 ICS 23.100.40; 23.040.70 Supersedes

11、 EN 854:1996English Version Rubber hoses and hose assemblies - Textile reinforced hydraulic type - Specification Tuyaux et flexibles en caoutchouc - Type hydraulique avec armature de textile - Spcification Gummischluche und -schlauchleitungen - Hydraulikschluche mit Textileinlage - Spezifikation Thi

12、s European Standard was approved by CEN on 31 January 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical refere

13、nces concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN

14、member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,

15、 France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCH

16、ES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 854:2015 EEN 854:2015 (E) 2 Contents Page Foreword 3 1 Scope 4 2 Normative references 4 3 C

17、lassification 5 4 Materials and construction .5 4.1 Hoses 5 4.2 Hose assemblies 5 5 Dimensions .5 5.1 Diameters and concentricity .5 5.2 Length .6 5.2.1 Hoses 6 5.2.2 Hose assemblies 7 6 Requirements .7 6.1 Hydrostatic requirements .7 6.2 Minimum bend radius 8 6.3 Impulse test requirements 9 6.4 Lea

18、kage of hose assemblies 9 6.5 Cold flexibility . 10 6.6 Adhesion between components 10 6.7 Vacuum resistance . 10 6.8 Abrasion resistance . 11 6.9 Fluid resistance. 11 6.9.1 Test pieces 11 6.9.2 Oil resistance 11 6.9.3 Water-based fluid resistance . 11 6.9.4 Water resistance . 12 6.10 Ozone resistan

19、ce 12 7 Designation . 12 8 Marking 12 8.1 Hoses . 12 8.2 Hose assemblies . 12 Annex A (normative) Procedure for the measurement of abrasion 13 A.1 Apparatus 13 A.2 Method . 14 A.3 Test pieces 14 A.4 Condition of test pieces . 14 A.5 Procedure 15 A.6 Expression of results . 15 A.7 Test report . 15 An

20、nex B (normative) Type and routine testing of production hoses . 17 Annex C (informative) Production acceptance testing . 18 DIN EN 854:2016-09EN 854:2015 (E) 3 Foreword This document (EN 854:2015) has been prepared by Technical Committee CEN/TC 218 “Rubber and plastics hoses and hose assemblies”, t

21、he secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2015 and conflicting national standards shall be withdrawn at the latest by October 2015. Attention

22、is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 854:1996. In comparison with EN 854:1996, the following significant

23、changes have been made: updated normative references; tolerances for inside diameter in Table 1; deleted types R6 and R3; added Annex A; added Annex B; added Annex C. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to imple

24、ment this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,

25、 Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 854:2016-09EN 854:2015 (E) 4 1 Scope This European Standard specifies requirements for three types of textile reinforced rubber hoses and hose assemblies of nominal bore from 5 to 100. The types are defined in Cla

26、use 3. They are suitable for use with: hydraulic fluids in accordance with ISO 6743-4 with the exception of HRD R, HFD S and HFD at temperatures ranging from -40 C to 100 C; water-based fluids at temperatures ranging from -40 C to +70 C; water at temperature ranging from 0 C to +70 C. The European S

27、tandard does not include requirements for end fittings. It is limited to the performance of hoses and hose assemblies. NOTE 1 The hoses are not suitable for use with castor oil based and ester based fluids. NOTE 2 Hoses and hose assemblies are not be operated outside the limits of this standard. NOT

28、E 3 Requirements for hydraulic hoses for underground mining are standardized in separate standards. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited

29、 applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN ISO 1302, Geometrical Product Specifications (GPS) - Indication of surface texture in technical product documentation (ISO 1302) EN ISO 1402:2009, Rubber and plastics hoses and hose

30、 assemblies - Hydrostatic testing (ISO 1402:2009) EN ISO 4671, Rubber and plastics hoses and hose assemblies - Methods of measurement of the dimensions of hoses and the lengths of hose assemblies (ISO 4671) EN ISO 6743-4, Lubricants, industrial oils and related products (class L) - Classification -

31、Part 4: Family H (Hydraulic systems) (ISO 6743-4) EN ISO 6803, Rubber or plastics hoses and hose assemblies - Hydraulic-pressure impulse test without flexing (ISO 6803) EN ISO 7233, Rubber and plastics hoses and hose assemblies - Determination of resistance to vacuum (ISO 7233) EN ISO 7326, Rubber a

32、nd plastics hoses - Assessment of ozone resistance under static conditions (ISO 7326) EN ISO 8033:2006, Rubber and plastics hoses - Determination of adhesion between components (ISO 8033:2006) EN ISO 10619-2, Rubber and plastics hoses and tubing - Measurement of flexibility and stiffness - Part 2: B

33、ending tests at sub-ambient temperatures (ISO 10619-2) DIN EN 854:2016-09EN 854:2015 (E) 5 ISO 1817:2005, Rubber, vulcanized - Determination of the effect of liquids ISO 23529, Rubber - General procedures for preparing and conditioning test pieces for physical test methods 3 Classification Three typ

34、es of hose are specified, distinguished by their construction, maximum working pressure and minimum bend radius Type 1TE: hoses with a single layer of textile reinforcement; Type 2TE: hoses with one or more braid(s) of textile reinforcement; Type 3TE: hoses with one or more braid(s) of textile reinf

35、orcement (higher maximum working pressure). NOTE Hose Types 1TE are used or low pressure applications therefore they are not subjected to impulse test and vacuum resistance test. 4 Materials and construction 4.1 Hoses Hoses shall consist of an oil and water resistant synthetic rubber lining, one or

36、more layers of textile yarn and an oil and weather resistant synthetic rubber cover. 4.2 Hose assemblies Hose assemblies shall only be manufactured with those hose fittings whose functionality has been verified in accordance with subclauses 6.1, 6.3, 6.4 and 6.5 of this European Standard. 5 Dimensio

37、ns 5.1 Diameters and concentricity When measured in accordance with EN ISO 4671, the diameters of the hoses shall conform to the values given in Table 1. DIN EN 854:2016-09EN 854:2015 (E) 6 Table 1 Diameters of hoses Dimensions in millimetres except nominal bore Nominal bore Inside diameter Outside

38、diameter of hoses All types Type 1TE Type 2TE Type 3TE min. max. min. max. min. max. min. max. 5 4,9 5,2 10,0 11,6 11,0 12,6 12,0 13,6 6 6,4 6,9 11,6 13,2 12,6 14,2 13,6 15,2 8 7,9 8,4 13,1 14,7 14,1 15,7 16,1 17,7 10 9,5 10,0 14,7 16,3 15,7 17,3 17,7 19,3 12 12,7 13,3 17,7 19,7 18,7 20,7 20,7 22,7

39、16 15,8 16,5 21,9 23,9 22,9 24,9 24,9 26,9 19 18,8 19,8 - - 26,0 28,0 28,0 30,0 25 25,4 26,2 - - 32,9 35,9 34,4 37,4 31 31,8 32,8 - - - - 40,8 43,8 38 38,1 39,1 - - - - 47,6 51,6 51 50,6 51,8 - - - - 60,3 64,3 60 59,6 61,2 - - - - 70,0 74,0 80 79,6 81,2 - - - - 91,5 96,5 100 99,4 101,4 - - - - 113,5

40、 118,5 When measured in accordance with EN ISO 4671, the concentricity of hoses shall conform to Table 2. Table 2 Concentricity of hoses Dimensions in millimetres, except nominal bore Nominal bore Maximum variation in wall Between inside diameter and outside diameter Up to and including 6 0,8 Over 6

41、 and including 25 1,0 Over 25 1,3 5.2 Length 5.2.1 Hoses Hoses shall be supplied in lengths as specified by the purchaser, subject to a tolerance on the specified lengths of 2%. When no specific hose lengths have been ordered, the percentages of different lengths in any given delivery shall be as fo

42、llows: over 20 m : Not less than 80 % of total length; DIN EN 854:2016-09EN 854:2015 (E) 7 over 10 m to 20 m : Not more than 20 % of total length; 1 m to 10 m : Not more than 3 % of total length. The length of hose shall be at least 1 m. 5.2.2 Hose assemblies The tolerances on the length of hose ass

43、emblies shall conform to Table 3. Table 3 Tolerances of length of hose assemblies Nominal bore Up to and including 25 Over 25 and including 50 Over 50 Hose assembly length mm Tolerance Tolerance Tolerance Up to and including 630 + 7 mm - 3 mm + 12 mm - 4 mm + 25 mm - 6 mm Over 630 and including 1 25

44、0 + 12 mm - 4 mm + 20 mm - 6 mm Over 1 250 and including 2 500 + 20 mm - 6 mm + 25 mm - 6 mm Over 2 500 and including 8 000 + 1,5 % - 0,5 % Over 8 000 + 3 % - 1 % 6 Requirements 6.1 Hydrostatic requirements 6.1.1 When tested in accordance with EN ISO 1402, the maximum working pressure, the proof pre

45、ssure and burst pressure of the hoses and hose assemblies shall conform to the values given in Table 4. DIN EN 854:2016-09EN 854:2015 (E) 8 Table 4 Maximum working pressure, proof pressure and burst pressure Nominal bore Maximum working pressure bar aProof-pressure bar Burst-pressure bar Type Type T

46、ype 1TE 2TE 3TE 1TE 2TE 3TE 1TE 2TE 3TE 5 25 80 160 50 160 320 100 320 640 6 25 75 145 50 150 290 100 300 580 8 20 68 130 40 136 260 80 272 520 10 20 63 110 40 126 220 80 252 440 12 16 58 93 32 116 186 64 232 372 16 16 50 80 32 100 160 64 200 320 19 - 45 70 - 90 140 - 180 280 25 - 40 55 - 80 110 - 1

47、60 220 31 - - 45 - - 90 - - 180 38 - - 40 - - 80 - - 160 51 - - 33 - - 66 - - 132 60 - - 25 - - 50 - - 100 80 - - 18 - - 36 - - 72 100 - - 10 - - 20 - - 40 a1 bar = 0,1 MPa. 6.1.2 When tested in accordance with EN ISO 1402, the change in length of hose at the maximum working pressure shall not excee

48、d + 2 % to - 4 % up to and including nominal bore 31 and 0 % to + 5 % above nominal bore 31. 6.2 Minimum bend radius When bent to the minimum bend radius given in Table 5 measured on the inside of the bend, the flatness shall not exceed 10 % of the original outside diameter. Measure the hose outside

49、 diameter with a calliper before bending the hose. Bend the hose to the minimum bend radius and measure the flatness with the calliper. DIN EN 854:2016-09EN 854:2015 (E) 9 Table 5 Minimum bend radius Nominal bore Minimum bend radius mm Type 1TE Type 2TE Type 3TE 5 35 35 40 6 45 40 45 8 65 50 55 10 75 60 70 12 90 70 85 16 115 90 105 19 - 110 130 25 - 150 150 31 - - 190 38 - - 240 51 - - 300 60 - - 400 80 - - 500 100 - - 600 6.3