DIN EN 1501-5-2012 Refuse collection vehicles - General requirements and safety requirements - Part 5 Lifting devices for refuse collection vehicles German version EN 1501-5 2011《垃.pdf

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1、February 2012 Translation by DIN-Sprachendienst.English price group 28No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 43.160!$yrn“1867975www.din.deDDIN EN 1501-5Refuse collection vehicles General requirements and safety requirements Part 5: Lifting devices for refuse collection vehiclesEnglish translation of DIN EN 1501-5:2012-02Abfallsammelfahrzeuge Allgemeine Anforderungen und Sicherheitsanforderungen Teil 5:

3、Schttungen fr AbfallsammelfahrzeugeEnglische bersetzung von DIN EN 1501-5:2012-02Bennes de collecte des dchets Exigences gnrales et exigences de scurit Partie 5: Lve-conteneurs pour bennes de collecte des dchetsTraduction anglaise de DIN EN 1501-5:2012-02SupersedesDIN EN 1501-5:2011-11www.beuth.deDo

4、cument comprises 91 pagesIn case of doubt, the German-language original shall be considered authoritative.01.12 DIN EN 1501-5:2012-02 2 A comma is used as the decimal marker. Start of application The start of application of this standard is 1 November 2011. National foreword This standard includes s

5、afety requirements. This standard has been prepared by Technical Committee CEN/TC 183 “Waste management” (Secretariat: DIN, Germany), Working Group WG 2 “Waste collection vehicles and their associated lifting devices” (lead-management: AFNOR, France). The responsible German body involved in its prep

6、aration was the Normenausschuss Kommunale Technik (Municipal Services Standards Committee), Working Committee NA 051-03-01 AA Abfallentsorgung; Fahrzeuge und Gerte (Spiegelgremium fr CEN/TC 183/WG 2). This standard contains specifications meeting the essential requirements set out in Annex I of the

7、“Machinery Directive”, Directive 98/37/EC, and the “revised Machinery Directive”, Directive 2006/42/EC, and which apply to lifting devices for refuse collection vehicles that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance

8、with the essential requirements of the directives. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 3448 DIN ISO 3448 ISO 7000 DIN ISO 7000 Amendments This standard differs from DIN 30731:2001-07, DIN 30733:2005-06, DIN EN 1501-1:2010-02

9、, DIN EN 1501-2:2010-02, DIN EN 1501-3:2010-06 and DIN EN 14803:2006-05 as follows: a) the title of the standard has been changed; b) Clause 1 “Scope” has been modified; c) the standard has been revised in form and substance and brought in line with European requirements; d) Clause 3 “Terms and defi

10、nitions”, Clause 5 “Safety requirements and/or protective measures”, Clause 6 “Verification” and Clause 7 “Information for use” have been added; e) some further figures have been included; f) requirements for waste container lifting devices as compared with DIN EN 1501-2:2010-02 (3.14 to 3.20 and 6.

11、4), DIN EN 1501-3:2010-06 (3.15 to 3.17, 4.4 and 6.5) and DIN EN 14803:2006-05 (Figure A.1) have been revised; g) the standard has been editorially revised. Compared with DIN EN 1501-5:2011-11, the following corrections have been made to the German version only and therefore do not affect the Englis

12、h text: a) Figures A.1-2, A.1-3, A.11-2, B.4-1 and B.4-2 have been revised; b) the keys to Figures A.9 and B.4 have been modified. DIN EN 1501-5:2012-02 3 Previous editions DIN 30701: 1972-02, 1980-09, 1986-07 DIN 30702-2: 1972-09 DIN 30703: 1972-09, 1982-11, 1985-12 DIN 30706-1: 1975-12, 1991-05 DI

13、N 30726: 1980-05 DIN 30728-2: 1980-10, 1987-08 DIN 30731: 1986-04, 1990-02, 2001-07 DIN 30733: 1989-07, 2005-06 DIN 30744: 1998-05 DIN 30744-2: 1998-12 DIN V 30745: 2003-09 DIN EN 1501-1: 1998-06, 2004-09, 2010-02, 2011-11 DIN EN 1501-2: 2005-09, 2010-02 DIN EN 1501-3: 2008-09, 2010-01, 2010-06 DIN

14、EN 1501-5: 2011-11 DIN EN 14803: 2006-05 DIN EN 1501-5:2012-02 4 National Annex NA (informative) Bibliography DIN ISO 3448, Industrial liquid lubricants ISO viscosity classification DIN ISO 7000:2008-12, Graphical symbols for use on equipment Index and synopsis EUROPEAN STANDARD NORME EUROPENNE EURO

15、PISCHE NORM EN 1501-5 August 2011 ICS 43.160 Supersedes EN 1501-1:1998+A2:2009English Version Refuse collection vehicles - General requirements and safety requirements - Part 5: Lifting devices for refuse collection vehicles Bennes de collecte des dchets - Exigences gnrales et exigences de scurit -

16、Partie 5: Lve-conteneurs pour bennes de collecte des dchets Abfallsammelfahrzeuge Sicherheitsanforderungen - Teil 5: Schttungen fr Abfallsammelfahrzeuge This European Standard was approved by CEN on 11 June 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipula

17、te the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Sta

18、ndard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the na

19、tional standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switz

20、erland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No.

21、EN 1501-5:2011: E- Allgemeine AnforderungenundEN 1501-5:2011 (E) 2 Contents Page Foreword 6Introduction .71 Scope 82 Normative references 83 Terms and definitions 114 List of significant hazards . 175 Safety requirements and/or protective measures . 215.1 General . 215.2 Requirements for lifting the

22、 designated waste containers 245.3 Specific requirements for waste container lifting devices mounted on rear loaded RCVs 295.4 Specific requirements for waste container lifting devices mounted on side and front loaded RCVs 315.5 Hydraulic system 325.6 Pneumatic system 325.7 Electrical powered system

23、 . 325.8 Operating symbols . 325.9 Control systems 355.10 Visual control 365.11 Electrical components . 375.12 Working light(s) . 385.13 Electromagnetic compatibility (EMC) . 385.14 Noise 385.15 Maintenance 385.16 Lifting points . 395.17 Signals and warning devices . 396 Verification 397 Information

24、 for use . 397.1 Signals and warning devices . 397.2 Operation manual . 397.3 Maintenance 417.4 Data sheet 417.5 Marking 41Annex A (normative) Functional spaces, dimensions and connections 43Annex B (informative) Types of special containers and their pick-up systems 75Annex C (normative) Requirement

25、s for pin connections and data sheets . 81Annex ZA (informative) Relationship between this Standard and the Essential Requirements of EU Directive 2006/42/EC . 86Bibliography . 87DIN EN 1501-5:2012-02 EN 1501-5:2011 (E) 3 Figures Page Figure A.1-1 Rear mounted waste container lifting device . 43 Fig

26、ure A.1-2 Side mounted waste container lifting device 44 Figure A.1-3 Front mounted waste container lifting device 45 Figure A.1-4 Rear loaded RCV with winch and skip container . 46 Figure A.1-5 RCV with loader crane and top lifted and bottom emptied container 47 Figure A.1 Types of RCVs, working st

27、ations, functional and visible spaces 47 Figure A.2-1 Standard comb and guide system for waste containers according to EN 840-1 to -3 . 48 Figure A.2-2 Standard comb and guide system for waste containers according to EN 840-1 to -3, when identification systems according to EN 14803 are used 49 Figur

28、e A.2-3 Standard wide comb and guide system for containers according to EN 840-4 50 Figure A.2-4 Standard comb and guide system for containers according to EN 840-4, when identification systems according to EN 14803 are used . 51 Figure A.2-5a Locking system for EN 840 forms A and B . 52 Figure A.2-

29、5b Locking system for EN 840 form C 52 Figure A.2-5 Locking system for comb pick-up system 52 Figure A.2 Standard combs and guide systems 53 Figure A.3-1 Pushing pad for containers according to EN 840-1, EN 840-2 and EN 840-3 54 Figure A.3-2 Pushing pad for containers according to EN 840-4 . 55 Figu

30、re A.3 Pushing pads for comb pick-up system . 55 Figure A.4-1 Trunnion pick-up system for containers according to EN 840-2 and EN 840-3 56 Figure A.4-2 Trunnion pick-up system for containers according to EN 840-4 57 Figure A.4-3 Trunnion pick-up system for container according to EN 12574-1 with dome

31、 lid 58 Figure A.4-4 Double trunnion lifting system for containers according to EN 12574-1 . 59 Figure A.4 Trunnion pick-up system . 59 Figure A.5.1a All views of single version 60 Figure A.5.1b Rear view of double version . 60 Figure A.5-1 Diamond pick-up system 60 Figure A.5-2 Diamond pick-up syst

32、em locking device 61 Figure A.5 Diamond pick-up system 61 Figure A.6 BG pick-up system for containers according to EN 840-4 . 62 Figure A.7-1 Pocket pick-up system and lid opener 63 Figure A.7-2 Pocket pick-up system and lid opener for EN 12574-1 pocket containers (Type 3) . 64 Figure A.7 Pocket pic

33、k-up systems . 64 Figure A.8 Limit of the functional space of the interchangeable waste container lifting device in rear loaded RCVs tailgate for lifting EN 840-1, EN 840-2, EN 840-3 or diamond containers 65 Figure A.9 Entrance protection in automatic mode . 66 DIN EN 1501-5:2012-02 EN 1501-5:2011 (

34、E) 4 Figure A.10-1 Opening of single-chamber rear loaded RCV for interchangeable waste container lifting device 67 Figure A.10-2 Opening of multi-chamber rear loaded RCV for interchangeable waste container lifting device 68 Figure A.10 Openings of rear loaded RCVs for interchangeable waste container

35、 lifting device . 68 Figure A.11-1 Mounting frame of interchangeable waste container lifting device for single-chamber rear loaded RCV 69 Figure A.11-2 Mounting frames of interchangeable waste container lifting devices for multi-chamber rear loaded RCV 70 Figure A.11 Mounting frame of interchangeabl

36、e waste container lifting devices for rear loaded RCV70 Figure A.12 Positions of hydraulic and electric connectors for interchangeable waste container lifting device 71 Figure A.13-1 16-pole floating plug (location 2 on Figure A.12) . 72 Figure A.13-2 16-pole socket (location 2 on Figure A.12) . 73

37、Figure A.13 Electric 16-pole connectors for interchangeable waste container lifting device 73 Figure A.14 Pin connections between interchangeable waste container lifting device and RCV Emergency and CleAN OPEN loops . 74 Figure B.1-1 Paladin container 75 Figure B.1-2 Diamond containers 76 Figure B.1

38、 Non European standardized containers 76 Figure B.2 Example of catch for skip container lifted by a winch or a two chains skip pick-up system . 77 Figure B.3-1 Two chains skip container pick-up system 78 Figure B.3-2 Four chains skip container pick-up system . 78 Figure B.3 Chains skip container pic

39、k-up system . 78 Figure B.4-1 Detail tooth 4.1 (universal teeth) see also Figures A.2-1 to -4 79 Figure B.4-2 Detail tooth 4.2 (specific teeth for container EN 840-2 and 3) see also Figures A.2-1 to -4 79 Figure B.4-3 Perspective with rounded borders and corners 79 Figure B.4 Profiles of comb teeth

40、79 Figure B.5-1 Warning label: Do not reach into moving parts . 80 Figure B.5-2 Warning label: Do not stand under any moving part 80 Figure B.5 Safety labels 80 Figure B.6 Warning sign: Falling container or object . 80 DIN EN 1501-5:2012-02 EN 1501-5:2011 (E) 5 Tables Page Table 1 List of significan

41、t hazards . 18 Table 2 Graphical symbols . 33 Table Figure A.2 53 Table Figure A.3-1 54 Table Figure A.3-2 55 Table Figure A.4-1 56 Table Figure A.4-2 57 Table Figure A.4-3 58 Table Figure A.4-4 59 Table Figure A.5-1 60 Table Figure A.5-2 61 Table Figure A.6 62 Table Figure A.7-1 63 Table Figure A.7

42、-2 64 Table Figure A.8 65 Table Figure A.10-1 67 Table Figure A.10-2 68 Table Figure A.11-1 69 Table Figure A.11-2 70 Table Figure B.1-1 75 Table Figure B.2 77 Table Figure B.4 79 Tables C.1 Pin connection for the connectors defined in A.13. 81 Table C.1 a List of signals from RCV: 16-pin socket (fi

43、xed on RCV) 81 Table C.1 b List of signals from waste container lifting device: 16-pin plug (with cable from lifting device) 82 Table C.1 c List of signals from waste container lifting device: 16-pin socket (fixed on lifting device). 83 Table C.1 d List of signals from RCV: 16-pin plug (with cable f

44、rom RCV) . 84 Table C.2 Signal processing chronogram footstep(s). Pins 13,16, 3 and 4 of Tables C.1c and C.1d . 85 Table C.3 Data sheet: Lifting device data 85 DIN EN 1501-5:2012-02 EN 1501-5:2011 (E) 6 Foreword This document (EN 1501-5:2011) has been prepared by Technical Committee CEN/TC 183 “Wast

45、e Management”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2012, and conflicting national standards shall be withdrawn at the latest by Februa

46、ry 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document together with EN 1501-1:2011 supersedes EN 1501-1:1998+A2:2009.

47、 It also updates and improves the description of and the requirements for the lifting devices of EN 1501-2:2005+A1:2009 (3.14 to 3.20 and 6.4), EN 1501-3:2008 (3.15 to 3.17, 4.4 and 6.5) and EN 14803:2006 (Figure A.1). This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. The minimum essential criteria are considered to be o