DIN EN 1494-2009 Mobile or movable jacks and associated lifting equipment (includes Amendment A1 2008) English version of DIN EN 1494 2009-05《可移动的起重机和相关提升设备》.pdf

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1、May 2009DEUTSCHE NORM English price group 18No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.020.99!$Web“1526663www.

2、din.deDDIN EN 1494Amendment A1:2008)English version of DIN EN 1494:2009-05nderung A1:2008)Englische Fassung DIN EN 1494:2009-05SupersedesDIN EN 1494:2001-04www.beuth.deMobile or movable jacks and associated lifting equipment (includesFahrbare oder ortsvernderliche Hubgerte und verwandte Einrichtunge

3、n (enthltDocument comprises 46 pagesDIN EN 1494:2009-05 2 Start of validity This standard takes effect on 1 May 2009. DIN EN 1494:2001-04 may be used in parallel until 28 December 2009. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committ

4、ee CEN/TC 98 “Lifting platforms” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Technical Committee NA 060-22-26 AA Hebebhnen of Section Frdertechnik und Logistiksysteme. Represen

5、tatives of manufacturers and users of lifting equipment and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28 Dec

6、ember 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requireme

7、nts of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European St

8、andards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. This standard makes reference to documents which were valid as of the publication of the European standard. Since then, the standards EN 811 and EN 954-1 have been withd

9、rawn and replaced. Instead of EN 811 it is recommended to make reference to DIN EN ISO 13857, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs and instead of EN 954-1 to make reference to DIN EN ISO 13849-1, Safety of machinery Safety-related parts

10、of control systems Part 1: General principles for design. Amendments This standard differs from DIN EN 1494:2001-04 as follows: a) The standard has been revised and brought in line with the new EU Machinery Directive 2006/42/EC. b) Annex ZB (informative) “Relationship between this European Standard

11、and the Essential Requirements of EU Directive 2006/42/EC” has been added. Previous editions DIN EN 1494: 2001-04 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1494:2000+A1 December 2008 ICS 53.020.99 Supersedes EN 1494:2000English Version Mobile or movable jacks and associated lifting equipm

12、ent Crics mobiles ou dplaables et quipements de levage associs Fahrbare oder ortsvernderliche Hubgerte und verwandte Einrichtungen This European Standard was approved by CEN on 18 October 2000 and includes Amendment 1 approved by CEN on 9 November 2008. CEN members are bound to comply with the CEN/C

13、ENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to

14、any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official version

15、s. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spai

16、n, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national

17、Members. Ref. No. EN 1494:2000+A1:2008: EEN 1494:2000+A1:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 5 2 Normative references 7 3 Terms and definitions .7 4 List of hazards12 5 Safety requirements 17 5.1 Braking device .17 5.1.1 General17 5.1.2 Dimensioning .17 5.1.3 Interruption of t

18、he power flow17 5.1.4 Automatic operation17 5.1.5 Alterations 17 5.2 Security against dropping 17 5.3 Speeds 17 5.4 Security against overloading18 5.5 Transmission systems 18 5.5.1 Security of guides18 5.5.2 End stops18 5.5.3 Additional requirements for hydraulic jacks 19 5.5.4 Additional requiremen

19、ts for pneumatic jacks 19 5.6 Control devices20 5.6.1 Hold to run control.20 5.6.2 Unintentional operation 20 5.6.3 Identification.20 5.6.4 Obviousness 20 5.6.5 Visibility 23 5.6.6 Control devices of manually operated jacks 23 5.6.7 External power supply 24 5.7 Combined manual and power-operated jac

20、ks 24 5.8 Requirements for safety mechanisms.24 5.8.1 Adjustments .24 5.8.2 Materials .24 5.8.3 Effects of weather and dirt25 5.8.4 Breakage of springs 25 5.9 Lift pad 25 5.10 Structural design .25 5.11 Climatic conditions25 5.12 Hot surfaces .25 5.13 Forces .26 5.14 Protection against pinching and

21、shearing26 5.15 Electricity26 5.16 Transport and installation equipment .26 5.17 Provisions for maintenance26 5.17.1 Accessibility.26 5.17.2 Adjustment .26 5.18 Special requirements for hydraulic transmission jacks26 5.18.1 Holding device .26 5.18.2 Lowering speed27 DIN EN 1494:2009-05 EN 1494:2000+

22、A1:2008 (E) 3 5.19 Special requirements for trolley jacks 27 5.19.1 Guidance of the lift pad.27 5.19.2 Lowering of the load .27 5.20 Special requirements for pit jacks.27 5.20.1 Overturning protection .27 5.20.2 Lowering speed .27 5.20.3 Adjustments.27 5.20.4 Hold to run control 27 5.20.5 Unintentio

23、nal operation 27 5.20.6 Crash protection27 5.21 Special requirements for jacks without integrated pump.27 6 Verification .28 6.1 General .28 6.1.1 Tests .28 6.1.2 Design check .28 6.1.3 Manufacturing check.28 6.1.4 Visual verification29 6.1.5 Practical tests 29 6.1.6 Electrical tests .29 6.2 Individ

24、ual final verification before despatch 29 7 Information for use29 7.1 Instruction for use and instruction handbook29 7.1.1 General .30 7.1.2 Rules for operating30 7.1.3 Maintenance and repair 31 7.2 Minimum marking31 Annex A (normative) Noise32 Annex B (normative) Test procedures33 Annex C (normativ

25、e) Manual forces and manual force measurement methods41 Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC“43 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 20

26、06/42/EC“44 DIN EN 1494:2009-05 EN 1494:2000+A1:2008 (E) 4 Foreword This (EN 1494:2000+A1:2008) has been prepared by Technical Committee CEN/TC 98 “Lifting platforms“, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publicat

27、ion of an identical text or by endorsement, at the latest by June 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-11-09. This document supersedes EN 1494:2000. The start and finish of text introdu

28、ced or altered by amendment is indicated in the text by tags ! “. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s),

29、see informative Annexes ZA and ZB, which are integral parts of this standard.“ !deleted text“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Re

30、public, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 1494:2009-05 EN 1494:2000+A1:2008 (E) 5 Introd

31、uction !This European Standard is a type C standard as stated in EN ISO 12100-1:2003.“ This standard has been prepared to be a harmonised standard to provide one means of conforming with the essential Safety Requirements of the Machinery Directive and associated EFTA Regulations. The object of this

32、European Standard is to define rules for safeguarding persons against the risk of accidents associated with the operation of mobile or movable jacks. The extent to which hazards are covered is indicated in the scope of this standard. In addition, machinery should comply as appropriate with !EN ISO 1

33、2100“ for hazards which are not covered by this standard. While producing this standard it was assumed that only trained persons operate the lifting equipment; the working area is adequately light; harmful materials such as asbestos are not used; components are kept in good repair and working order;

34、 by design of the load bearing elements a safe operation of the machine is assured for loads up to 100 % of the rated load and during the tests under the conditions given by the manufacturer; a negotiation for special uses took place between the user and the manufacturer; components without specific

35、 requirements are a) designed in accordance with the usual engineering practice and calculation methods, including all failure modes; b) of sound mechanical and electrical construction; c) made of materials with adequate strength and of suitable quality. 1 Scope This European Standard specifies tech

36、nical safety requirements and measures for mobile or movable jacks (see 3.6) and associated lifting equipment. This European Standard deals with all significant hazards pertinent to mobile or movable jacks and associated lifting equipment when they are used as intended and under the conditions fores

37、een by the manufacturer. This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards. This standard applies to lifting equipment (see 3.1) which are mobile or movable and designed to operate under the load, whether operated si

38、ngulary or in multiples to partially or totally raise and lower loads or vehicles at one or more lifting points (excluding the lifting of persons) where working under the raised load is not permitted unless additional means of securing the load in position are in place. DIN EN 1494:2009-05 EN 1494:2

39、000+A1:2008 (E) 6 NOTE Associated lifting equipment means lifting equipment which is similar to those defined in 3.1, but which does not fully comply with these definitions. This standard does not establish additional requirements for power drive by an internal combustion machine; stability of the m

40、obile or movable jacks and associated lifting equipment; operation in severe conditions (e.g. extreme climates, freezer application, strong magnetic fields); operation subject to special rules (e.g. potentially explosive atmospheres, mines); supply by electrical networks where the tolerances in volt

41、age, frequency etc. differ from those in the public supplies; static electric problems; handling of loads, the nature of which could lead to dangerous situations (e.g. molten metal, acids, radiating materials, especially brittle loads); hazards occurring during producing and decommissioning; hazards

42、 occurring when using the lifting equipment on public roads; wind pressure in and out of use; direct contact with foodstuffs; operation on sea ships. This standard applies e.g. to the following lifting equipment mechanical jacks with or without claw; hydraulic jacks with or without claw and with or

43、without integrated pump, e. g. hydraulic trolley jacks, hydraulic transmission jacks, hydraulic pit jacks; pneumatic jacks. This standard does not apply to a) jacks or stabilizers which are permanently fixed to a trailer or a container to support a trailer or container without the tractor-unit; b) h

44、ydraulic cylinders which are permanently fixed to the vehicle for tipping and/or tilting parts of it; c) support stands with the possibility for changing the lift height only without the load; d) hydraulic lifting equipment working with a maximum pressure exceeding 500 bar and where pump and cylinde

45、r are not integrated parts of the same equipment; e) jacks that are delivered with road vehicles for helping when a break-down occurs (including delivery of original spare parts). DIN EN 1494:2009-05 EN 1494:2000+A1:2008 (E) 7 2 Normative references This European Standard incorporates, by dated or u

46、ndated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only wh

47、en incorporated in it by amendment or revision. For undated references the latest edition of the publication applies (including amendments). !deleted text“ EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 811, Safety of machinery Safety distances to prevent da

48、nger zones being reached by the lower limbs EN 954-1:1996, Safety of machinery Safety-related parts of control systems Part 1: General principles for design !deleted text“ EN 60204-32, Safety of machinery Electrical equipment of machines Part 32: Requirements for hoisting machines (IEC 60204-32:1998

49、) EN 60947-5-1:1997, Low-voltage switchgear and controlgear Part 5-1: Control circuit devices and switching elements Electromechanical control circuit devices (IEC 60947-5-1:1997) EN 61496-1:1997, Safety of machinery Electro-sensitive protective devices Part 1: General requirements and tests (IEC 61496-1:1997) EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201:1995, Acoustics Noise emitted by machinery and equipment