DIN EN 13852-1-2014 Cranes - Offshore cranes - Part 1 General-purpose offshore cranes German version EN 13852-1 2013《起重机 海上起重机 第1部分 通用海上起重机 德文版本EN 13852-1-2013》.pdf

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1、January 2014 Translation by DIN-Sprachendienst.English price group 31No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC

2、S 47.020.40; 53.020.20!%+-c“2081064www.din.deDDIN EN 13852-1Cranes Offshore cranes Part 1: General-purpose offshore cranes;English version EN 13852-1:2013,English translation of DIN EN 13852-1:2014-01Krane Offshore-Krane Teil 1: Offshore-Krane fr allgemeine Verwendung;Englische Fassung EN 13852-1:20

3、13,Englische bersetzung von DIN EN 13852-1:2014-01Appareils de levage charge suspendue Grues off-shore Partie 1: Grues off-shore pour usage gnral;Version anglaise EN 13852-1:2013,Traduction anglaise de DIN EN 13852-1:2014-01SupersedesDIN EN 13852-1:2004-10,DIN EN 13852-1 Corrigendum1:2005-04 andDIN

4、EN 13852-1 Corrigendum2:2007-07www.beuth.deDocument comprises 100 pagesIn case of doubt, the German-language original shall be considered authoritative.12.13DIN EN 13852-1:2014-01 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This document (EN

5、 13852-1:2013) has been prepared by Technical Committee CEN/TC 147 “Cranes Safety” (Secretariat: BSI, United Kingdom), Working Group WG 15 “Offshore cranes”. The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Wor

6、king Committee 060-22-10 AA Lenkungsausschuss Krane und Hebezeuge and Working Group NA 060-22-10-05 AK Offshore Krane of Section Krane und Hebezeuge. Representatives of manufacturers and users of cranes, and of the employers liability insurance associations contributed to this standard. This standar

7、d contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the e

8、ssential requirements of that directive. In addition, this standard contains specifications meeting the essential requirements set out in the ATEX Directive 94/9/EC which has been implemented in Germany by the Gerte- und Produktsicherheitsgesetz (GPSG) (German Equipment and Product Safety Act) as of

9、 06/01/2004, Bundesgesetzblatt Teil I (German Federal Law Gazette Part I) as of 09/01/2004 p. 2. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements

10、 of the Machinery Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Where the International Standards referred to are not also DIN ISO

11、 Standards with the same number, there are no national standards available, except for: ISO 13849-1 DIN EN ISO 13849-1 Amendments This standard differs from DIN EN 13852-1:2004-10, DIN EN 13852-1 Corrigendum 1:2005-04 and DIN EN 13852-1 Corrigendum 2:2007-07 as follows: a) major changes have been ma

12、de including the scope; b) new requirements have been introduced on load chart, electrotechnical and non electrical equipment, mode and rigging selector, back-up brake on luffing winches, wire ropes, lighting, dropped object protection, controls, data recorder, motion limiters, rated capacity limite

13、r, boom backstop, emergency operation system, fire protection and protective earthing, etc.; c) major changes have also been made to Annexes B, F, G, K, M and O; d) normative references have been updated and a number of clauses have been redrafted for reasons of clarity and technical and editorial a

14、ccuracy. Previous editions DIN EN 13852-1: 2004-10 DIN EN 13852-1 Corrigendum 1: 2005-04 DIN EN 13852-1 Corrigendum 2: 2007-07 DIN EN 13852-1:2014-01 3 National Annex NA (informative) Bibliography DIN EN ISO 13849-1, Safety of machinery Safety-related parts of control systems Part 1: General princip

15、les for design DIN EN 13852-1:2014-01 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13852-1 September 2013 ICS 47.020.40; 53.020.20 Supersedes EN 13852-1:2004English Version Cranes - Offshore cranes - Part 1: General-purpose offshore cranes Appareils de leva

16、ge charge suspendue - Grues off-shore -Partie 1: Grues off-shore pour usage gnral Krane - Offshore-Krane - Teil 1: Offshore-Krane fr allgemeine Verwendung This European Standard was approved by CEN on 19 July 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipu

17、late the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European S

18、tandard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the

19、national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,

20、 Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any

21、 means reserved worldwide for CEN national Members. Ref. No. EN 13852-1:2013: EEN 13852-1:2013 (E) 2 Contents Page Foreword 5 Introduction .6 1 Scope 7 2 Normative references 7 3 Terms and definitions 10 4 List of significant hazards . 15 5 Safety requirements and/or protective measures . 18 5.1 Gen

22、eral . 18 5.2 Strength and stability . 18 5.3 Equipment and components . 21 5.4 Drive systems 25 5.5 Control station, machinery house etc 26 5.6 Noise reduction . 28 5.7 Access, guards etc . 28 5.8 Controls, indicators and limiting devices 29 5.9 Protection systems . 33 5.10 Lifting of personnel 39

23、6 Verification of the safety requirements and/or protective measures 40 6.1 General . 40 6.2 Testing . 43 7 Information for use . 45 7.1 Documentation 45 7.2 Operation . 45 7.3 Maintenance 47 7.4 Marking 48 Annex A (informative) Selection of a suitable set of crane standards for a given application

24、50 Annex B (normative) Determination of factors . 51 B.1 Calculation of the dynamic coefficient n by the simplified method . 51 B.2 Calculation of dynamic coefficient nby motion response analysis . 53 B.3 Out of plane influences 53 B.3.1 General . 53 B.3.2 Offlead load . 53 B.3.3 Sidelead load . 54

25、B.3.4 Horizontal load combination . 55 B.4 Hook velocity . 55 B.4.1 Hoisting and lowering velocity 55 B.4.2 Horizontal hook velocity 55 B.5 Load combinations . 56 Annex C (normative) Environmental influences . 59 C.1 General . 59 C.2 Wind . 59 C.2.1 Wind velocities 59 C.2.2 Boom stalling 60 DIN EN 1

26、3852-1:2014-01EN 13852-1:2013 (E) 3 C.3 Floating units . 60 C.4 Thermal effects 60 C.5 Ice 61 C.6 Stowage 61 C.7 Corrosion protection . 61 Annex D (normative) Failure mode analysis 62 D.1 General . 62 D.2 Failure mode charts 62 Annex E (normative) Material selection 64 E.1 General . 64 E.2 Verificat

27、ion of material quality . 64 E.3 Forged rings for slewing bearings 64 E.4 Slewing bearing fasteners 65 E.5 Welded structures . 66 E.6 Non-welded components 66 Annex F (normative) Control station instrumentation 68 F.1 Minimum control station instrumentation 68 F.2 Optional control station instrument

28、ation 68 Annex G (normative) Wire rope safety factors 69 G.1 General . 69 G.2 Static safety factors 69 G.2.1 General . 69 G.2.2 Running rigging . 69 G.2.3 Standing rigging 70 G.3 Dynamic safety factors . 70 G.3.1 General . 70 G.3.2 Load reference factor for running rigging 71 G.3.3 Load reference fa

29、ctor for standing rigging. 71 G.4 Lifting of personnel . 71 Annex H (normative) Slewing bearings 72 Annex I (normative) Requirements for brakes . 73 Annex J (normative) Ranking of safety systems . 75 Annex K (normative) Required performance levels (PLr) for SRP/CS according to EN ISO 13849-1:2008 .

30、76 Annex L (informative) Typical general-purpose offshore cranes and terminology . 77 Annex M (normative) Excursion envelopes . 82 Annex N (normative) Noise test code . 83 N.1 Introduction 83 N.2 Sound power level determination 83 N.2.1 Basic standard to be used 83 N.2.2 Measurement and calculation

31、procedure . 83 N.3 Emission sound pressure level determination 84 DIN EN 13852-1:2014-01EN 13852-1:2013 (E) 4 N.3.1 Basic standard to be used . 84 N.3.2 Crane operator and microphone positions 84 N.3.3 Specifications concerning the crane operating cabin 84 N.3.4 Specification relating to wind speed

32、84 N.3.5 Measurement and calculation procedure . 84 N.4 Operating conditions 85 N.4.1 General . 85 N.4.2 Test procedure 86 N.5 Information on measurement uncertainties . 87 N.6 Information to be recorded 87 N.7 Information to be reported . 87 N.8 Declaration and verification of noise emission values

33、 . 87 N.9 Noise measurement test report 88 Annex O (normative) Equipment for use in a hazardous area 92 O.1 General . 92 O.2 Avoidance or reduction of ignition sources 92 O.3 Electrical equipment . 92 O.4 Non-electrical equipment . 92 O.5 Electrostatic discharge 92 Annex ZA (informative) Relationshi

34、p between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 94 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC . 95 Bibliography . 96 DIN EN 13852-1:2014-01EN 13852-1:2013 (E) 5 Foreword This d

35、ocument (EN 13852-1:2013) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2014

36、, and conflicting national standards shall be withdrawn at the latest by March 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. T

37、his document supersedes EN 13852-1:2004. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA and Annex

38、ZB which are integral parts of this document. Since the previous version, major changes have been made including the scope. New requirements are introduced on load chart, electrotechnical and non electrical equipment, mode and rigging selector, back-up brake on luffing winches, wire ropes, lighting,

39、 dropped object protection, controls, data recorder, motion limiters, rated capacity limiter, boom backstop, emergency operation system, fire protection and protective earthing, etc. Major changes have also been made to Annexes B, F, G, K, M and O. There are several updates in standard references, a

40、nd a number of clauses have been redrafted for reasons of clarity and technical and editorial accuracy. EN 13852, Cranes Offshore cranes, is composed of the following parts: Part 1: General-purpose offshore cranes (the present document); Part 2: Floating cranes. According to the CEN-CENELEC Internal

41、 Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Irela

42、nd, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 13852-1:2014-01EN 13852-1:2013 (E) 6 Introduction This European Standard has been prepared to be a harmonised standar

43、d to provide one means for general purpose offshore cranes to conform to the essential health and safety requirements of the Machinery Directive, as mentioned in Annex ZA. Absolute safety of cranes cannot be ensured by design alone, as their operation depends on the skill of operators, maintenance p

44、ersonnel and inspectors as well as on the numerous technical parameters relating to the crane and its operating environment, which can have large scatter. As many of the hazards related to general-purpose offshore cranes relate to their operating environment and use, it is assumed in the preparation

45、 of this European Standard that all the relevant information relating to the use and operating environment of the crane has been exchanged between the manufacturer and user (as recommended in ISO 9374-1:1989 and ISO 9374-4:1989) covering such issues as, for example: clearances; requirements concerni

46、ng protection against hazardous environments; processed materials, such as potentially flammable or explosive material (e.g. hydrocarbons, combustible dust, etc). This European Standard is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, haza

47、rdous situations and hazardous events are covered and indicated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other

48、standards, for machines that have been designed and built according to the provisions of this type C standard. NOTE 1 A floating crane is a crane mounted on a vessel or barge designed for its support and transport, primarily intended for construction/deconstruction operations in a marine environment

49、. NOTE 2 EN 138522 is not a harmonised standard. DIN EN 13852-1:2014-01EN 13852-1:2013 (E) 7 1 Scope This European Standard specifies the requirements for general-purpose offshore cranes including their supporting pedestals or structures. The standard is applicable to general-purpose offshore cranes covered by the scope of this European Standard which are manufactured after the date of its publication as EN. This European Standard is not applicable to general-purpose offshore cranes which are manufactured before the date of its public