DIN EN 13414-2-2009 Steel wire rope slings - Safety - Part 2 Specification for information for use and maintenance to be provided by the manufacturer (includes Amendment A2 2008) E.pdf

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1、February 2009DEUTSCHE NORM English price group 13No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.020.30!$UkW“150725

2、2www.din.deDDIN EN 13414-2Steel wire rope slings Safety Part 2: Specification for information for use and maintenance to beprovided by the manufacturer (includes Amendment A2:2008)English version of DIN EN 13414-2:2009-02Anschlagseile aus Stahldrahtseilen Sicherheit Teil 2: Vom Hersteller zu liefern

3、de Informationen fr Gebrauch und Instandhaltung(enthlt nderung A2:2008)Englische Fassung DIN EN 13414-2:2009-02SupersedesDIN EN 13414-2:2003-12 andDIN EN 13414-2/A1:2005-12www.beuth.deDocument comprises 25 pagesDIN EN 13414-2:2009-02 2 Start of validity This standard takes effect on 1 February 2009.

4、 DIN EN 13414-2:2003-12 and DIN EN 13414-2/A2:2005-12 may be used in parallel until 28 December 2009. National foreword This standard has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories Safety” (Secretariat: BSI, United Kingdom). The responsible German

5、 body involved in its preparation was the Normenausschuss Stahldraht und Stahldrahterzeugnisse (Steel Wire and Wire Products Standards Committee), Technical Committee NA 099-00-04 AA Drahtseile, Seil-Endverbindungen und Anschlagseile. For more detailed information about the Normenausschuss Stahldrah

6、t und Stahldrahterzeugnisse (NAD), please visit www.nad.din.de. This standard includes Amendment A1:2005 and Amendment A2:2008 to EN 13414-2:2003 and contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28 Decembe

7、r 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements

8、of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). Clause 5 of this st

9、andard includes safety requirements. Annex A is informative. Requirements for slings for general lifting service are specified in DIN EN 13414-1+A2 and requirements for grommets and cable-laid slings are specified in DIN EN 13414-3+A1. Amendments This standard differs from DIN EN 13414-2:2003-12 and

10、 DIN EN 13414-2/A1:2005-12 as follows: a) Amendments A1:2005 and A2:2008 have been incorporated. b) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC” has been added. c) Annex ZB (informative) “Relationship between this Europe

11、an Standard and the Essential Requirements of EU Directive 2006/42/EC” has been added. Previous editions DIN 15060: 1952-07, 1968-03 DIN 3088: 1976-05, 1989-05 DIN EN 13414-2: 2003-12 DIN EN 13414-2/A1: 2005-12 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13414-2:2003+A2 October 2008 ICS 53.

12、020.30 Supersedes EN 13414-2:2003 English Version Steel wire rope slings - Safety - Part 2: Specification for information for use and maintenance to be provided by the manufacturer lingues en cbles dacier - Scurit - Partie 2: Spcifications sur les informations fournir par le fabricant concernant lut

13、ilisation et la maintenance Vom Hersteller zu liefernde Informationen fr Gebrauch und Instandhaltung This European Standard was approved by CEN on 25 March 2003 and includes Amendment 1 approved by CEN on 1 August 2005 and Amendment 2 approved by CEN on 18 September 2008. CEN members are bound to co

14、mply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Manag

15、ement Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as t

16、he official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slova

17、kia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwid

18、e for CEN national Members. Ref. No. EN 13414-2:2003+A2:2008: EAnschlagseile aus Stahldrahtseilen - Sicherheit - Teil 2: EN 13414-2:2003+A2:2008 (E) 2 Contents Page Foreword3 1 Scope.4 2 Normative references .4 3 Terms and Definitions 4 4 Hazards .5 5 Safety requirements 5 Annex A (informative) Exam

19、ple of documented information to be provided by the manufacturer for use and maintenance of wire rope slings for general lifting service .7 Annex ZA (informative) #Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC$.21 Annex ZB (informative) #Relation

20、ship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC$.22 Bibliography 23 DIN EN 13414-2:2009-02 EN 13414-2:2003+A2:2008 (E) 3 Foreword This document (EN 13414-2:2003+A2:2008) has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, webbings, slings

21、 and accessories - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest

22、 by December 2009. This document supersedes EN 13414-2:2003. This document includes Amendment 1, approved by CEN on 2005-08-01 and Amendment 2, approved by CEN on 2008-09-18. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“ and # $. This document ha

23、s been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). #For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.$ The other pa

24、rts of this European Standard are: Part 1: Slings for general lifting service Part 3: Grommets and cable-laid slings Annex A is informative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standar

25、d: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN

26、 13414-2:2009-02 EN 13414-2:2003+A2:2008 (E) 4 Introduction This European Standard has been prepared to be a harmonised standard to provide one means of complying with the essential safety requirements of the Machinery Directive and associated EFTA regulations. The extent to which the hazards are co

27、vered is indicated in the scope. 1 Scope This Part of EN 13414 specifies the information on use and maintenance to be provided by the manufacturer of wire rope slings. NOTE Certain clauses are relevant to component parts and accessories conforming to EN 1677 parts 1 to 6 Annex A is informative, and

28、provides some of the detailed information for use and maintenance which may be appropriate for general lifting service. The hazards covered by this Part of EN13414 are identified in clause 4. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from ot

29、her publications. These normative references are cited at appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to, or revisions of, any of these publications apply to this European Standard only when incorporated in it by amendment or

30、revision. For undated references the latest edition of the publication referred to applies. EN 292-2: 1991/A1:1995, Safety of machinery - Basic concepts, general principles for design Part 2: Technical principles and specifications (Amendment 1:1995) EN 1050: 1996, Safety of machinery Principles for

31、 risk assessment 3 Terms and Definitions For the purposes of this Part of EN13414 the definitions given in prEN13414 part 1 apply together with the following: 3.1 inspection a visual check on the condition of the wire rope sling to identify obvious damage or deterioration which might affect its fitn

32、ess for use 3.2 thorough examination a visual examination carried out by a competent person, and where necessary, supplemented by other means, such as measurement and non-destructive testing, in order to detect damage or deterioration and to assess its importance in relation to the safety and contin

33、ued safe use of the wire rope sling DIN EN 13414-2:2009-02 EN 13414-2:2003+A2:2008 (E) 5 4 Hazards The release of a load due to the improper use or maintenance of a wire rope sling puts at risk either directly or indirectly the safety or health of those persons within the danger zone of lifting equi

34、pment. Table 1 contains those hazards which require action to reduce risk identified by risk assessment as being specific or significant. Table 1 Hazards and associated requirements Hazards identified in annex A of EN 1050 : 1996 Relevant clause of annex A of EN 292-2 : 1991/A1: 1995 Relevant clause

35、/subclause this Part of EN13414 26 Insufficient 1.7.4 5 (see also annex A) instructions for the 3.6.3 b user 4.4.1 5 Safety requirements 5.1 General Instructions for use and maintenance shall be provided by the manufacturer covering the subjects listed in 5.2 to 5.5. NOTE Informative annex A is an e

36、xample of documented information to be provided by the manufacturer for the use and maintenance of wire rope slings for general lifting service. 5.2 Limitations on the use of the wire rope sling due to adverse environmental conditions or hazardous conditions Any limitations on the use of the wire ro

37、pe sling due to the following shall be given: a) Adverse environments eg. chemical, temperature (see also A.1.2) b) Hazardous conditions (see also A.1.3) 5.3 Actions to be taken before putting the wire rope sling into first use Information shall be given regarding the following (see also A.1.4): a)

38、The intended use of the wire rope sling; b) The need to ensure the availability of the manufacturers certificate; c) The need to enter full details of the sling in a register of slings; d) !The need to ensure that the identification and WLL of the sling corresponds to the information on the certific

39、ate.“ DIN EN 13414-2:2009-02 EN 13414-2:2003+A2:2008 (E) 6 5.4 Information regarding safe use of the wire rope sling Information regarding the following shall be provided. a) determination of the adequacy of the sling(s) to be used taking into account the mass of the load, its centre of gravity, att

40、achment points and the method of attachment; b) checking of the conformity of the method of lifting and mass of the load to the working load limit specified by the manufacturer for the working configuration; c) attachment of wire rope sling to hook of lifting machine; d) attachment of wire rope slin

41、g to load: direct attachment, choke hitch, basket hitch, special components and associated forces; e) protection of wire rope sling and load; f) controlling rotation of load; g) ensuring even balance of the load; h) avoidance of shock loading; i) use of personal protective equipment; j) use of less

42、than the full number of legs; k) preparation of landing place; l) detachment of wire rope sling from load; m) correct storage of wire rope sling; n) pre-use check before each use. 5.5 Thorough examination and maintenance Information shall be given regarding the following: a) Withdrawal criteria; b)

43、Records of examination, maintenance and repairs. DIN EN 13414-2:2009-02 EN 13414-2:2003+A2:2008 (E) 7 Annex A (informative) Example of documented information to be provided by the manufacturer for use and maintenance of wire rope slings for general lifting service A.1 Use of wire rope slings A.1.1 G

44、eneral The adequacy of a wire rope sling should be checked to ensure that it is capable of lifting the load without releasing it. Consideration should be given to the guidance in A.1.2 to A.1.5. A.1.2 Use in adverse environments A.1.2.1 High and low temperatures Account should be taken of the maximu

45、m temperature that can be reached by the wire rope sling in service. This is difficult in practice but underestimation of the temperature should be avoided. Table A.1 summarises the necessary de-rated working load limits of a sling due to temperature, taking into account the type of rope termination

46、, the ferrule material and the core of the rope. Table A.1 De-rated working load limit of slings due to temperature De-rated working load limit expressed as % of WLL of the sling Termination type Ferrule. material Rope core Temperature, T, C 40T100 100T150 150T200 200T300 300T400 400T Turn-back eye

47、Aluminium Fibre 100 Do not use Do not use Do not use Do not use Do not use Turn-back eye Aluminium Steel 100 100 Do not use Do not use Do not use Do not use Flemish eye Steel Fibre 100 Do not use Do not use Do not use Do not use Do not use Flemish eye Steel Steel 100 100 90 75 65 Do not use Hand spl

48、ice - Fibre 100 Do not use Do not use Do not use Do not use Do not use Hand splice - Steel 100 100 90 75 65 Do not use The use of wire rope slings within the permissible temperature ranges given in table A.1 does not require any permanent reduction in working load limit when the rope is returned to

49、ambient temperature. Wire rope slings will not be adversely affected by temperatures down to -40C and no reduction from the working load limit is necessary, therefore, on this account. Where wire rope slings are to be used at temperatures below -40C the manufacturer should be consulted. DIN EN 13414-2:2009-02 EN 13414-2:2003+A2:2008 (E) 8 A.1.2.2 Acidic conditions Wire rope slings should not be used either immersed in acidic solutions or exposed to acid fumes. Attention is drawn to the fact that certain production processes involve acidic solutio