DIN EN 12640-2001 Securing of cargo on road vehicles - Lashing points on commercial vehicles for goods transportation - Minimum requirements and testing German version EN 12640 200.pdf

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1、DEUTSCHE NORM Januarv 2001 Securing of cargo on road vehicles Minimum requirements and testing English version of DIN EN 12640 Lashing points on commercial vehicles for goods transportation DIN EN 12640 - ICs 43.080.10; 55.180.99 Ladungssicherung auf Straenfahrzeugen - Zurrpunkte an Nutzfahrzeugen z

2、ur Gterbefrderung - Mindestanforderungen und Prfung Supersedes April 1990 edition. DIN 7541 0-1, European Standard EN 12640 : 2000 has the status of a DIN Standard. A comma is used as the decimal marker. National foreword This standard has been prepared by CEN/TC 11 9 Swap bodies for combined goods

3、transport. The responsible German body involved in its preparation was the Normenausschuss Kraftfahrzeuge (Road Vehicle Engineering Standards Committee), Technical Committee WechselbehSilter. Amendments DIN 7541 0-1, April 1990 edition, has been superseded by the specifications of EN 12640. Previous

4、 edition DIN 7541 0-1 : 1990-04. EN comprises 1 O pages. No pari of this standard may be reproduced without the prior permission of Ref. No. DIN EN 12640 : 2001 -0 V Deutsches Institut fr Nonung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany, s the exclusive right of sale for German Standar

5、ds (DIN-Nonen). English price group 08 Sales No. 1108 06.01 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12640 July 2000 ICs 43.080.1 O; 55.1 80.99 English version Securing of cargo on road vehicles Lashing points on commercial vehicles for goods transportation Minimum requirements and testi

6、ng Arrimage des charges bord des vhicules routiers - Points darrimage bord des vhicules utilitaires pour le transport des marchandises - Prescriptions minimales et essais Ladungssicherung auf Straen- fahrzeugen - Zurrpunkte an Nutzfahr- zeugen zur Gterbefrderung - Mindestanforderungen und Prfung Thi

7、s European Standard was approved by CEN on 2000-06-30. CEN members are bound to comply with the CENKENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references c

8、oncerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. The European Standards exist in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its o

9、wn language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, the Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, the Netherlands, Norway, Portugal,

10、Spain, Sweden, Switzerland, and the United Kingdom. CEN European Committee for Standardization Comit Europen de Normalisation Europisches Komitee fr Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels O 2000. CEN - All rights of exploitation in any form and by any means reserved worldwi

11、de for CEN national members. Ref. No. EN 12640 : 2000 E Page 2 EN 12640: 2000 Content Page Foreword . 2 1 Scope . 3 2 Terms and definitions . 3 2.1 Lashing point . 3 2.2 Lashing equipment 3 2.3 Angle of inclination . 3 2.4 Angle of rotation CY . 3 3 Identification . 3 4 Requirements . 4 4.1 Design r

12、equirements . 4 4.2 Number and layout of the lashing points . 4 4.3 Strength of the lashing points 6 4.4 Verification . 6 5 Testing . 6 6 Marking . 6 Annex A (informative) Example of calculation . 7 Foreword This European Standard has been prepared by Technical Committee CENTTC 119 “Swap bodies for

13、combined goods transport“. the secretariat of which is held by DIN . This European Standard shall be given the status of a national standard. either by publication of an identical text or by endorsement. at the latest by January 2001 and conflicting national standards shall be withdrawn at the lates

14、t by January 2001 . According to the CENICENELEC Internal Regulations. the national standards organizations of the following countries are bound to implement this European Standard: Austria. Belgium. Czech Republic. Denmark. Finland. France. Germany. Greece. Iceland. Ireland. Italy. Luxembourg. Neth

15、erlands. Norway. Portugal. Spain. Sweden. Switzerland and the United Kingdom . Annex A is informative . Page 3 EN 12640 : 2000 1 Scope This Standard specifies the minimum requirements and test methods for lashing points fitted to commercial vehicles and trailers with flatbed body construction of max

16、imum total mass above 3,5 t and intended for general use. The standard does not apply to - Vehicles designed and constructed exclusively for the transportation of bulk materials; - Vehicles designed and constructed exclusively for the transportation of specific cargo with particular securing require

17、ments. 2 Terms and definitions For the purpose of this standard the following terms and definitions apply : 2.1 Lashing point Securing device on a vehicle to which a lashing may be directly attached. A lashing point can be e.g. an oval link, a hook, a ring, a lashing shoulder. 2.2 Lashing equipment

18、Device designed to be attached to the lashing points in order to secure the cargo on the vehicle. The lashing equipment consists of tensioning elements (e.g. belt, chain, cable), tensioning device (e.g. wrench, ratchet, spanner, tension jack) and connections, if required (e.9. hook, eyelet). 2.3 Ang

19、le of inclination The angle between a vertical line through the lashing point and the direction of application of the lashing force (see figure 1). 2.4 Angle of rotation a The smallest angle between a plane through the lashing point parallel to the vehicles longitudinal centre plane and a vertical p

20、lane through the direction of application of the lashing force (see figure 1). 3 identification To comply with this Standard the lashing points shall be identified by reference to the number of this Standard and the permissible tensile load according to 4.3. EXAMPLE Identification of a lashing point

21、 for a permissible tensile load of e.g. 20 kN: Lashing point EN 12640 -20. Page 4 EN 12640: 2000 4 Requirements 4.1 Design requirements 4.1. I Lashing points shall be designed so that they transmit the forces they receive into the structural elements of the vehicle. They shall be fixed in the loadin

22、g platform and in the vertical front end wall. In their position of rest they shall not project above the horizontal level of the loading platform nor beyond the vertical surface of the front end wall into the loading space. NO TE The recesses in the loading platform required to accommodate the lash

23、ing points should be as small as possible. 4.1.2 the conical area determined as follows (see figure 1): Lashing points shall be designed to accommodate lashing forces applied from any direction within - angle of inclination from O“ to 60“ - angle of rotation (a) from O“ to 180“ for lashing points wi

24、th a transverse distance from the side wall and the lashing points I 50 mm; - angle of rotation (a) from O“ to 360“ for lashing points within a transverse distance from the side wall and the lashing points t 50 mm but 5 250 mm. 4.1.3 If the lashing point has a round inside profile then the useable i

25、nside diameter shall be 2 40 mm. If it is oval then the clearance in the most unfavourable angle position shall have a width of 2 25 mm and a length of 2 40 mm. The material cross section of the ring or of an oval link shall fit into a circle with a diameter of I 18 mm (see figure 2). Rings which ca

26、n move around their complete perimeter when lashed shall not be permitted. 4.1.4 security of the cargo area. The lashing points shall be designed so as not to compromise the splash protection and the customs 4.2 4.2. I 4.2.1.1 The number of lashing points shall be determined by the highest result of

27、 the following: Number and layout of the lashing points Lashing points on the floor - length of the loading platform (see 4.2.1 2) - maximum distance between lashing points (see 4.2.1.3) - permissible tensile load (see 4.2.1.4). 4.2 1.2 For vehicles with an effective cargo loading length not exceedi

28、ng 2200 mm there shall be at least 4 lashing points - at least 2 on each side. For vehicles with an effective cargo loading length greater than 2200 mm there shall be at least 6 lashing points - at least 3 on each side. Page 5 EN 12640 : 2000 421.3 The lashing points are to be arranged in such a way

29、 that - with the exception of the area above the rear axle the distance between two adjacent lashing points on one side shall be not more than 1200 mm. In the area above the rear axle the distance between two adjacent lashing points shall be as close to 1200 mm as practicable but in any case shall n

30、ot be more than 1500 mm; - the distance from front or rear end wall shall not be greater than 500 mm; - the distance from the side walls of the loading area should be as small as possible and in any case shall not be greater than 250 mm. 4.2.1.4 a) For vehicles with a maximum authoriced total mass g

31、reater than 12 tonnes the number of lashing points X shall be calculated by use of the formula (1). 15XP ,y=- 20 In this case Pis the inertial force in kN resulting from the maximum payload. b) for vehicles with a maximum total mass exceeding 73 tonnes, but not greater than 12 tonnes the number of l

32、ashing points Xshall be calculated by using the formula (2). c) for vehicles with a maximum total mass exceeding 33 tonnes, but not greater than 73 tonnes the number of lashing points Xshall be calculated by using the formula (3). 1,s x P ,y=- 8 (3) 4.2.2 Lashing points in the front wall The front w

33、all of a vehicle shall be equipped with at least 2 lashing points mounted symmetrically on either side of the vehicle centre line. The lashing points shall be located such that a) the vertical distance of the two lashing points measured from the surface of the loading platform is b) the distance mea

34、sured in transverse direction from the side of the front wall should be as small as 1000 mm k 200 mm (see figure l), possible and in any case not greater than 250 mm. Page 6 EN 12640: 2000 maximum allowed mass (m) of the vehicle in t 3.5 c mi 7.5 permissible tensile load for lashing point in kN * 8

35、7,5 12 4.4 Verification The reference test method for compliance with this standard shall be as specified in clause 5. Upon completion of the test there shall be no permanent deformation which could impair the function of the lashing point. 20 The strength of the lashing points may also be determine

36、d by calculation, provided that the equivalence of the calculation to the reference test method can be demonstrated. 5 Testing 5 7 One lashing point on the loading platform and one lashing point on the front end wall shall be used for testing. The test force Fto be applied shall be 1,25 times the pe

37、rmissible tensile force. In the test, the lashing point shall be connected to a suitable lashing hook in accordance with the manufacturers instructions. 5.2 test shall be performed in each of the three most unfavourable directions of application. 5.3 The direction of application of the test force sh

38、all lie within the ranges of angles defined in 4.1.2. One The test force shall be applied for at least 3 min. 5.4 To apply the test forces a test frame shall be used which shall be fixed appropriately to the load area (see figure 3) or the bulkhead (analogous). This frame shall be fitted with its lo

39、ngitudinal edge 500 i. 30 rnrn from the lashing point being tested, parallel to the longitudinal axis of the vehicle. The width of the frame corresponds to the distance between the lashing points arranged in pairs less 1000 mm. The width of the frame sections is 2 50 mrn. 6 Marking Vehicles with las

40、hing points in compliance with this standard, shall be fitted with a marking plate in accordance with figure 4 in a clearly visible place. For the convenience of the users the tensile load should be indicated in daN. The plate shall have a blue background, white lettering and white border. Page 7 EN

41、 12640 : 2000 Annex A (informative) Example of calculation Example to determine the number of Lashing points in accordance to 4.2. Semitrailer Length of loading platform Payload max.: 12,6 m 28 tonnes A.l Determination of the number of lashing points a) According to the requirements of item 4.2.1.2:

42、 at least 6 lashing points b) According to the requirements of item 4.2.1.3: 12,6 - (2 x 0,5) = 11,6 : 1,2 = 9,67; rounded up = 1 O compartments = 11 pairs of lashing points = 22 lashing points c) According to the requirements of item 4.2.1.4: 13 XP x=- 20 pay load: 28000 kg x 1 O m/s2 (rounded valu

43、e of the acceleration due to gravity 9,806665) force of the pay load = 280000 kgm/s2 = 280000 N = 280 kN A= 21 lashing points A.2 Result The highest value determined as per A.l is established according to item b). The semi trailer selected is to equipped with 22 lashing points - 11 on each side. Pag

44、e 8 EN 12640: 2000 Dimensions in millimetres A angle of inclination B angle of rotation a Figure 1 Page 9 EN 12640 : 2000 Dimensions in millimetres Figure 2 IF Dimensions in millimetres Key 1 Lashing point to be tested Figure 3 Page 10 EN 12640: 2000 Dimensions in millimetres 1000 daN k 30 nin. I 200 min Figure 4