DIN EN 12629-5-4-2011 Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-4 Concrete pipe coating machines German version E.pdf

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1、February 2011 Translation by DIN-Sprachendienst.English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 91.220!$my/“1748612www.din.deDDIN EN 12629-5-4Machines for the manufacture of constructional products from concreteand calcium-silicate Safety Part 5-4: Concrete pipe coating machines (includes Amendment :2010)English translation of DIN EN 12629-5-4:2011-02Maschinen fr die Herstellung von Bauprod

3、ukten aus Beton und Kalksandsteinmassen Sicherheit Teil 5-4: Maschinen zum Beschichten von Betonrohren (enthlt nderung :2010)Englische bersetzung von DIN EN 12629-5-4:2011-02Machines pour la fabrication de produits de construction en bton et silico-calcaire Scurit Partie 5-4: Machines de revtement d

4、es tuyaux en bton (Amendement :2010 inclus)Traduction anglaise de DIN EN 12629-5-4:2011-02SupersedesDIN EN 12629-5-4:2004-05See start of applicationwww.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.1811102.11 DIN EN 12629-5-4:2011-02

5、 2 Start of application The start of application of this standard is 1 February 2011. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety” (Secretariat: DIN, Germ

6、any). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-13-10 AA Betonsteinmaschinen of Section Bau- und Baustoffmaschinen. Representatives of manufacturers and users of concrete block m

7、aking machines, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the new “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first pl

8、aced on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applyin

9、g this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all suc

10、h patent rights. The European Standards referred to in Clause 2 and the Bibliography of this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from DIN EN 12629-5-4:2004-05 as follows: a) the foreword has been modi

11、fied; b) the introduction has been modified; c) Clause 1 “Scope” has been modified and updated; d) Clause 2 “Normative references” has been updated; e) Clause 3 “Terms and definitions” has been modified and updated; f) Clause 4 “List of significant hazards” has been modified and updated; g) Clause 5

12、 “Safety requirements and/or protective measures” has been modified and updated; h) Clause 6 “Verification of safety requirements and/or protective measures” has been modified and updated; DIN EN 12629-5-4:2011-02 3 i) Clause 7 “Information for use” has been updated; j) Clause 8 “Marking” has been u

13、pdated; k) the table headings of Figures B.1 and B.2 in Annex B “Hazard zones” have been updated; l) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been updated; m) the bibliography has been deleted. Previous edition

14、s DIN EN 12629-5-4: 2004-05 DIN EN 12629-5-4:2011-02 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12629-5-4:2003+A1 September 2010 ICS 91.220 Supersedes EN 12629-5-4:2003English Version Machines for the manufacture of constructional products from concrete a

15、nd calcium-silicate - Safety - Part 5-4: Concrete pipe coating machines Machines pour la fabrication de produits de construction en bton et silico-calcaire - Scurit - Partie 5-4: Machines de revtement des tuyaux en bton Maschinen fr die Herstellung von Bauprodukten aus Beton und Kalksandsteinmassen

16、- Sicherheit - Teil 5-4: Maschinen zum Beschichten von Betonrohren This European Standard was approved by CEN on 3 November 2003 and includes Amendment 1 approved by CEN on 5 August 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giv

17、ing this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official ve

18、rsions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgi

19、um, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMI

20、TTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12629-5-4:2003+A1:2010: EContents Fore

21、word 3Introduction . 41 Scope 52 Normative references 53 Terms and definitions . 54 List of significant hazards 65 !Safety requirements and/or protective measures“ . 75.1 General 75.2 !Concrete coating machines“ 76 !Verification of safety requirements and/or protective measures“ 87 Information for u

22、se 88 Marking . 8Annex A (informative) Definitions of terms 9Annex B (informative) Hazard zones . 11Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 13PageDIN EN 12629-5-4:2011-02 EN 12629-5-4:2003+A1:2010 (E) 2 Foreword

23、 This document (EN 12629-5-4:2003+A1:2010) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of

24、an identical text or by endorsement, at the latest by March 2011, and conflicting national standards shall be withdrawn at the latest by March 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be h

25、eld responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-08-05. This document supersedes EN 12629-5-4:2003. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been p

26、repared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. !The series “Machines for the

27、manufacture of constructional products from concrete and calcium silicate Safety“ consists of following parts: Part 1: Common requirements Part 2: Block making machines Part 3: Slide and turntable machines Part 4: Concrete rooftile making machines Part 5.1: Concrete pipe machines manufacturing in th

28、e vertical axis Part 5.2: Concrete pipe machines manufacturing in the horizontal axis Part 5.3: Pipe prestressing machines Part 5.4: Concrete pipe coating machines Part 6: Stationary and mobile equipment for the manufacture of precast reinforced products Part 7: Stationary and mobile equipment for t

29、he benched manufacture of prestressed products Part 8: Machines and equipment for the manufacture of constructional products from calcium silicate (and concrete).“ !deleted text“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bo

30、und to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,

31、 Sweden, Switzerland and United Kingdom. DIN EN 12629-5-4:2011-02 EN 12629-5-4:2003+A1:2010 (E) 3 Introduction !This European Standard is a Type C-standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situation and events are covered are indicated in

32、the scope of this document. When provisions of this type C document are different from those, which are stated in type A or B documents, the provisions of this type C document take precedence over the provisions of the other documents, for machines that have been designed and built according to the

33、provisions of this type C document. This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific for the concrete pipe coating machines as defined in Clause 3. With the aim of clarifying the intentions of the document it should be noticed that th

34、e following assumptions were made when producing it: specific conditions of use or environmental conditions out of the scope of the document shall be the subject of negotiations between the manufacturer and the user/owner, the equipment will only be used by competent and designated persons, the plac

35、e of use/installation is adequately lit, all operations are carried out by specially trained operators.“ DIN EN 12629-5-4:2011-02 EN 12629-5-4:2003+A1:2010 (E) 4 1 Scope 1.1 !This part of EN 12629, taken together with EN 12629-1:2000+A1:2010, applies to concrete pipe coating machines as defined in C

36、lause 3. EN 12629-1:2000+A1:2010 specifies general requirements applicable to machines for the manufacture of constructional products from concrete and calciumsilicate. This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific to the machines

37、it covers.“ 1.2 !This European Standard deals with all significant hazards pertinent to these machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measur

38、es to eliminate or reduce risks arising from the significant hazards.“ !deleted text“ This standard establishes safety requirements and/or methods of protection which applies to these machines. 1.3 This European standard applies to the concrete pipe coating making machines which may form an integral

39、 part of a pipe making process plant. 1.4 !This document is not applicable to concrete pipe coating machines, which are manufactured before the date of publication of this document by CEN.“ 2 Normative references !The following referenced documents are indispensable for the application of this docum

40、ent. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1050:1996, Safety of machinery Principle for risk assessment EN 12629-1:2000+A1:2010, Machines for the manufacture of constructional

41、 products from concrete and calcium-silicate Safety Part 1: Common requirements EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles

42、 for design Part 2: Technical principles (ISO 12100-2:2003)“ 3 Terms and definitions !For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003, EN 12629-1:2000+A1:2010 and the following apply.“ 3.1 coating machine machine used to apply a protective coating of concret

43、e or mortar over the high tensile wire reinforcement wound around the concrete pipe DIN EN 12629-5-4:2011-02 EN 12629-5-4:2003+A1:2010 (E) 5 3.2 coating machine by deposit by vibration machine used to apply a protective coating of concrete by deposit by vibration over the prestressed wire wound arou

44、nd the concrete pipe in horizontal position 3.3 coating machine by impact machine used to apply a protective coating of mortar by deposit by impact over the prestressed wire wound around the concrete pipe in horizontal or vertical position 4 List of significant hazards This clause contains all hazar

45、ds, as far as they are dealt with in this European Standard, identified by risk assessment significant for this type of machinery and which require action to eliminate or reduce risk. !In accordance with Clause 4 of EN 12629-1:2000+A1:2010 the hazard zones described in the following tables are illus

46、trated in Annex B.“ Table 1 Coating machines by deposit by vibration - List of hazards and hazardous situations List of hazards as per annex A of EN 1050:1996 List of hazards and hazardous situations HAZARD ZONES (See Informative annex B, Figure B.1) 1 Mechanical hazards 1.2 Shearing hazards Between

47、 the rails and the wheels of the pipe transport cart 1 1.6 Impact hazards With concrete feeder while moving 5 1.8 Friction or abrasion hazards In contact with the rotating pipe during coating operation 2 4. Noise hazards From vibrators set up on the hopper to compact the coating concrete 6 19 Slip,

48、trip and fall hazards From the gangway 1 3, 4, 5 From the access ladder to the gangway 2 From the gangway 2 DIN EN 12629-5-4:2011-02 EN 12629-5-4:2003+A1:2010 (E) 6 Table 2 Coating machines by deposit by impact- List of hazards and hazardous situations List of hazards and hazardous situations List o

49、f hazards and hazardous situations HAZARD ZONES (See Informative annex B, Figure B.2) 1 Mechanical hazards 1.1 Crushing hazards Between support and ground 1 1.5 Drawing-in and trapping hazards From rotating turn-table and concrete pipe during coating operation 2 1.9 High pressure fluid injection or ejection hazards From penetrated compressed mortar 3 4 Noise From the mortar spraying device 5 19 Slip, trip and fall hazards From the access-platfor