DIN EN 12355-2011 en 5537 Food processing machinery - Derinding- skinning- and membrane removal machines - Safety and hygiene requirements German version EN 12355 2003+A1 2010《食品加工.pdf

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1、February 2011 Translation by DIN-Sprachendienst.English price group 19No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 67.260!$mnT“1747549www.din.deDDIN EN 12355Food processing machinery Derinding-, skinning- and membrane removal machines Safety and hygiene requirements (includes Amendment A1:2010)English translation of DIN EN 12355:2011-02Nahrungsmittelmaschinen Entschwartungs-, Enthutungs- und Entvliesmaschinen

3、 Sicherheits- und Hygieneanforderungen (enthlt nderung A1:2010)Englische bersetzung von DIN EN 12355:2011-02Machines pour les produits alimentaires Machines dcouenner, plucher et peler Prescriptions relatives la scurit et lhygine (Amendement A1:2010 inclus)Traduction anglaise de DIN EN 12355:2011-02

4、SupersedesDIN EN 12355:2003-06See start of applicationwww.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.5002.11 DIN EN 12355:2011-02 A comma is used as the decimal marker. Start of application The start of application of this standar

5、d is 1 February 2011. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 153 “Machinery intended for use with foodstuffs and feed” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Nor

6、menausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-18-02 AA Fleischverarbeitungs-maschinen of Section Nahrungsmittelmaschinen. Stakeholders were involved in the development of the standard. This standard contains specifications meeting the essential requ

7、irements set out in Annex I of the new “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once th

8、is standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in Clause

9、2 and in the Bibliography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from DIN EN 12355:2003-06 as follows: a) the standard has been brought in line with the new Machinery Directive 2006/42/EC; b) Annex ZA (

10、informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been added. Previous edition DIN EN 12355: 2003-06 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12355:2003+A1 June 2010 ICS 67.260 Supersedes EN 12355:2003English Versio

11、n Food processing machinery - Derinding-, skinning- and membrane removal machines - Safety and hygiene requirements Machines pour les produits alimentaires - Machines dcouenner, plucher et peler - Prescriptions relatives la scurit et lhygine Nahrungsmittelmaschinen - Entschwartungs-, Enthutungs-und

12、Entvliesmaschinen - Sicherheits- und Hygieneanforderungen This European Standard was approved by CEN on 21 November 2002 and includes Amendment 1 approved by CEN on 30 April 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this

13、 European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (

14、English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulg

15、aria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR

16、 STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12355:2003+A1:2010: EEN 12355:2003+A1:2010 (E)

17、 2 Contents age Foreword 4Introduction . 51 Scope 52 Normative references 93 Terms and definitions . 104 List of hazards 124.1 General 124.2 Mechanical hazards . 124.3 Electrical hazards 154.4 Hazards generated by loss of stability 154.5 Hazard generated by noise . 154.6 Hazards from non-compliance

18、with ergonomic principles . 154.7 Hazards from non-compliance with hygienic principles . 155 Safety requirements and/or measures 165.1 General 165.2 Mechanical hazards . 165.2.1 Open derinding machine with infeed table . 165.2.2 Automatic derinding- and membrane removal machine . 215.2.3 Combination

19、 derinding- and membrane removal machine . 245.2.4 Open skinning and membrane removal machine with infeed table . 245.2.5 Automatic membrane removal machines . 265.2.6 Drive system . 265.3 Electrical hazards 275.3.1 Stopping function of switching devices 275.3.2 Emergency stop-device 275.3.3 Protect

20、ion against water ingress . 275.3.4 ON- and OFF-switch 295.3.5 Electromagnetic compatibility test (see 4.4.1 of !EN 60204-1:2006“) . 295.3.6 Wheel mounted derinding-, skinning- and membrane removal machines 295.4 Hazards from loss of stability . 295.5 Noise reduction 295.6 Ergonomic requirements 305

21、.7 Hygiene and cleaning 305.7.1 Food area 305.7.2 Splash area . 315.7.3 Non-food area . 315.7.4 Surface Conditions 315.7.5 Cleaning 315.7.6 Other hygiene requirements . 315.7.7 Protection of the operator . 326 Verification of safety and hygiene requirements and/or measures . 327 Information for the

22、user 347.1 Instruction Handbook 347.2 Operator training 368 Marking . 36Annex A (normative) Noise test code for derinding-, skinning- and membrane removal machines (grade 2) 37DIN EN 12355:2011-02 PEN 12355:2003+A1:2010 (E) 3 Annex B (normative) Design principles to ensure the cleanability of derind

23、ing-, skinning- and membrane removal machines 39Annex C (normative) Common hazards for food processing machines and reduction requirements applicable to derinding-, skinning- and membrane removal machines . 45Annex ZA (informative) !Relationship between this European Standard and the Essential Requi

24、rements of EU Directive 2006/42/EC“ . 47Bibliography 48DIN EN 12355:2011-02 EN 12355:2003+A1:2010 (E) 4 Foreword This document (EN 12355:2003+A1:2010) has been prepared by Technical Committee CEN/TC 153 “Food processing machinery - Safety and hygiene specifications“, the secretariat of which is held

25、 by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2010, and conflicting national standards shall be withdrawn at the latest by December 2010. Attention is drawn to the possibility

26、that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-04-30. This document supersedes EN 12355:2003. The start and fin

27、ish of text introduced or altered by amendment is indicated in the text by tags!“XThis document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directiv

28、e(s), see informative Annex ZA, which is an integral part of this document. It is one of a series of standards for meat processing machinery, in compliance with EN 1672-2 and annex C. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries a

29、re bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, S

30、pain, Sweden, Switzerland and United Kingdom. DIN EN 12355:2011-02 EN 12355:2003+A1:2010 (E) 5 Introduction !This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in t

31、he scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the pr

32、ovisions of this type C standard.“ 1 Scope 1.1 This European Standard applies to design, manufacturing, installation, transportation, electrical equipment and cleaning of derinding-, skinning-, and membrane removal machines (see Figures 1 to 5). The machines described in this standard are used for d

33、erinding-, skinning- and membrane removal of meat and fish by cutting at a blade device. Derinding-, skinning-, and membrane removal machines for domestic purposes and table-top machines are not covered by this standard. !This European Standard relates to: derinding machines with tooth roll, hold do

34、wn roller and blade device; skinning- and membrane removal machines with transport- and stripper roll as well as a blade device.“ This standard only applies to machines which are manufactured after the date of issue of this standard. 1.2 This standard covers the following types of machines: Open der

35、inding machines with infeed table and a distance between the floor and the surface of the infeed table from 800 mm to 1 050 mm. Tooth form of the tooth roll: Depth 800 mm. 5.2.1.1.4 The operation switch for the drive system of the tooth roll shall be a hold-to-run control. The tooth roll shall stop

36、within 2 s, after the operator has released the operating switch (see 5.3.1). The operating switch can, for example, be foot, knee or belly operated and shall be protected against unintentional actuation. 5.2.1.1.5 Normal positioning of machines The access to open derinding machines shall be prevent

37、ed, except the operator side. This will be achieved e.g. by the following measures: normal positioning of a machine in a small working area An open derinding machine shall be positioned with one side towards a wall. The table and a container shall be placed on the other free sides to receive the rou

38、nd products (see Figures 10 and paragraph 7.1a). The operator stands in front of the open derinding machine. By this way of positioning access to the open derinding machine is prevented for other persons. normal machine positioning in working area with cutting line An open derinding machine shall be

39、 positioned with one side against the cutting line. The table and a container will be placed on the other free sides in order to receive the round products (see Figure 11 and paragraph 7.1a). The operator stands in front of the open derinding machine. By this way of positioning access to the open de

40、rinding machine is prevented for other persons. DIN EN 12355:2011-02 EN 12355:2003+A1:2010 (E) 18 Key Key 1 2 3 Table or container Open derinding machines Cutting wall 1 2 3 Table or container Open derinding machines Cutting line Figure 10 Open derinding machine in a smaller working area Figure 11 O

41、pen derinding machine on a cutting line 5.2.1.1.6 Further possibility of positioning The access to the tooth roll by third party personnel shall be prevented at a free standing, open derinding machine by a fixed guard, e.g. guarding fence (see Figure 12). The dimensions of the guardings shall be in

42、accordance with EN 294. DIN EN 12355:2011-02 EN 12355:2003+A1:2010 (E) 19 Figure 12 Example of guard preventing access to the tooth roll by third party personnel at rear or sides 5.2.1.1.7 Normal operating conditions Only round products (e.g. pickled knuckle of pork or ham) shall be processed on ope

43、n derinding machines (see 5.2.1.1.10). Flat products (e.g. fatbacks) shall only be used in conjunction with automatic derinding machines (see 5.2.2). 5.2.1.1.8 Wearing of protective gloves When operating an open derinding machine, the operator shall only wear manufacturer approved protective gloves.

44、 Metal wire mesh gloves, or metal wire reinforced gloves shall not be worn (see 7.1.d). On open derinding machines a permanently fixed notification shall be present, with the following text: “Attention: Do not wear metal wire mesh gloves or metal wire reinforced gloves”. 5.2.1.1.9 Operator training

45、The manufacturer shall devise safe working procedures to be followed by operators. These shall be included in the instructions for use (see 5.2.1.1.10), together with the elements of training and frequency of retraining to be given to the operators.5.2.1.1.10 Information in the instruction handbook.

46、 5.2.1.1.10 The manufacturer shall in the instruction handbook describe clearly: processing of tall, round products ( 5.2.1.1.3); the normal positioning of machines in small working areas ( 5.2.1.1.5, paragraph 1); the normal machine positioning in working areas with cutting line (5.2.1.1.5, paragra

47、ph 2); further possibility of machine positioning (5.2.1.1.6); normal operating conditions on open derinding machines (5.2.1.1.7); wearing of protective gloves (5.2.1.1.8); DIN EN 12355:2011-02 EN 12355:2003+A1:2010 (E) 20 operator training before starting the process (5.2.1.1.9). 5.2.1.2 - Zone 2 T

48、he access to the inrunning nip between tooth roll and stripper comb shall be prevented. This can be achieved e.g. by observance of the following measures: 5.2.1.2.1 The angle between tooth roll and stripper comb shall be 90 (see Figure 13). 5.2.1.2.2 The stripper comb shall be interlocked. Requireme

49、nts for the interlocking of the stripper comb, see 5.2. Key 1 2 Tooth roll Stripper comb 1 2 3 Tooth roll Stripper comb Protective bar Figure 13 Open derinding machine tooth roll with stripper comb Figure 14 Open derinding machine, tooth roll with protective bar 5.2.1.3 - Zone 3 The access to the inrunning nip betw