BS ISO 10896-2-2016 Rough-terrain trucks Safety requirements and verification Slewing trucks《崎岖地形的卡车 安全要求和验证 回转卡车》.pdf

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1、BSI Standards PublicationBS ISO 10896-2:2016Rough-terrain trucks Safetyrequirements and verificationPart 2: Slewing trucksBS ISO 10896-2:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 10896-2:2016. The UK participation in its preparation was entrusted to

2、TechnicalCommittee MHE/7, Industrial trucks.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standa

3、rds Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 82706 8 ICS 53.060 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 February 2016.Am

4、endments/corrigenda issued since publicationDate T e x t a f f e c t e dBS ISO 10896-2:2016 ISO 2016Rough-terrain trucks Safety requirements and verification Part 2: Slewing trucksChariots tout-terrain Exigences de scurit et vrifications Partie 2: Chariots rotatifsINTERNATIONAL STANDARDISO10896-2Fir

5、st edition2016-02-15Reference numberISO 10896-2:2016(E)BS ISO 10896-2:2016ISO 10896-2:2016(E)ii ISO 2016 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in SwitzerlandAll rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherw

6、ise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCh.

7、 de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 10896-2:2016ISO 10896-2:2016(E)Foreword viIntroduction vii1 Scope . 12 Normative references 23 Terms and definitions . 34 Requirements 84.1 General . 84.1.1 Sharp edg

8、es and acute angles . 84.1.2 Stored energy components . 84.1.3 Boom extension and angle indicators 84.2 Starting/moving. 84.2.1 Unauthorized starting . 84.2.2 Unintended movement . 94.2.3 Uncontrolled motion 94.2.4 Powered travel movement. 94.2.5 Non-activation of the parking brake . 94.2.6 Inching

9、pedal . 94.3 Brakes . 94.3.1 General 94.3.2 Failure of energy supply 94.4 Electrical and electronic systems . 104.4.1 General. 104.4.2 Degree of protection 104.4.3 Electrical connections 104.4.4 Over-current protective devices 104.4.5 Batteries . 104.4.6 Battery disconnection 104.5 Controls 114.5.1

10、General. 114.5.2 Differential locking 114.5.3 Steering controls .124.5.4 Load-handling controls . 134.5.5 Multi-function controls .134.5.6 Stabilizing device control 134.5.7 Sway/levelling control .144.5.8 Axle oscillation locking 144.5.9 Auxiliary hydraulic control 144.6 Power systems and accessori

11、es. 144.6.1 Exhaust systems 144.6.2 Cooling systems .144.6.3 Tanks and pressure vessels . 144.7 Stabilizing devices . 154.8 Design requirements for maintenance purposes .154.8.1 General. 154.8.2 Tiltable cab support device . 164.9 Systems for lifting, tilting and reaching 164.9.1 Chains and wire rop

12、es 164.9.2 Hydraulic system 174.9.3 Maximum load-lowering speed . 174.9.4 Limitation of stroke 174.9.5 Fork arms, attachments, and quick couplers 184.9.6 Slewing brake 184.10 Normal operating position 18 ISO 2016 All rights reserved iiiContents PageBS ISO 10896-2:2016ISO 10896-2:2016(E)4.10.1 Genera

13、l requirements .184.10.2 Storage of operators manual . 184.10.3 Hot parts 184.10.4 Pipes and hoses 184.10.5 Normal operating position equipped with enclosed cab .184.10.6 Operators seat 204.10.7 Control panels and symbols on displays 214.11 Operator access . 224.11.1 General requirements .224.11.2 E

14、nclosed cab openings .224.12 Protective measures and devices . 234.12.1 Hot parts 234.12.2 Protection against crushing, shearing, and trapping .234.12.3 Guards 234.12.4 Safety signs 234.12.5 Engine compartment .234.12.6 Fenders 234.12.7 Roll-over protective structures (ROPS) and falling object prote

15、ctive structures (FOPS) .234.12.8 Tiltable cab . 244.12.9 Audible warning devices 244.13 Stability . 244.14 Visibility . 244.15 External lighting devices . 244.16 Fire protection 244.16.1 Fire resistance .244.16.2 Fire extinguisher .244.17 Retrieval, transportation, lifting, and towing 244.17.1 Gene

16、ral. 244.17.2 Retrieval . 244.17.3 Tie-down 254.17.4 Lifting 254.17.5 Towing . 254.17.6 Transportation 254.18 Noise . 254.19 Structural calculations. 254.19.1 General. 254.19.2 Loads and forces254.19.3 Calculations .275 Verification of requirements and safety measures .285.1 General 285.2 Functional

17、 verification 285.3 Structural verification 285.3.1 Test loads . 285.3.2 Static test . 295.3.3 Dynamic testing .295.4 Maximum load-lowering speed verification .305.5 Load holding. 306 Information for use .306.1 General 306.2 Operators and maintenance manuals . 306.3 Marking 326.4 Load charts 336.4.1

18、 Trucks with load-carrying attachments .336.4.2 Trucks with non-load-carrying attachments 34Annex A (informative) List of significant hazards35iv ISO 2016 All rights reservedBS ISO 10896-2:2016ISO 10896-2:2016(E)Annex B (normative) Attachments and quick couplers .40Annex C (informative) Consistency

19、of direction of motion for load-handling controls 43Annex D (informative) Examples of regular and occasional loads .45Bibliography .46 ISO 2016 All rights reserved vBS ISO 10896-2:2016ISO 10896-2:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of nat

20、ional standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. Interna

21、tional organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intend

22、ed for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.i

23、so.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document wil

24、l be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressi

25、ons related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 110, Industrial trucks, Subcommittee SC 4,

26、 Rough-terrain trucks.ISO 10896 consists of the following parts, under the general title Rough-terrain trucks Safety requirements and verification: Part 1: Variable-reach trucks Part 2: Slewing trucks Part 4: Additional requirements for variable-reach trucks handling freely suspended loads Part 5: I

27、nterface between rough-terrain truck and integrated personnel work platform Part 6: Tilting operators cabs Part 7: Longitudinal load moment systemsSafety requirements and verification of lorry-mounted trucks is addressed by ISO 20297-1.vi ISO 2016 All rights reservedBS ISO 10896-2:2016ISO 10896-2:20

28、16(E)IntroductionVariable-reach trucks are known by a variety of terms, including “telehandlers” and “multi-purpose handlers”.The rough-terrain variable-reach trucks covered by this part of ISO 10896 are designed to transport loads to and place them on elevated work areas and can be driven on unimpr

29、oved or disturbed terrain.They can also be equipped with a variety of attachments (e.g. mowers, sweepers). ISO 2016 All rights reserved viiBS ISO 10896-2:2016BS ISO 10896-2:2016Rough-terrain trucks Safety requirements and verification Part 2: Slewing trucks1 ScopeThis part of ISO 10896 specifies gen

30、eral safety requirements for slewing rough-terrain variable-reach trucks (hereafter known as “trucks”), consisting of a lower chassis with a slewing upper structure equipped with a telescopic lifting means (pivoted boom), on which a load handling device (e.g., carriage and fork arms) is typically fi

31、tted. Fork arms and other integrated attachments are considered to be parts of the truck.Other standards, in addition to the relevant provisions of this part of ISO 10896, can apply to the attachments.This part of ISO 10896 is not applicable to the following:a) rough terrain variable-reach trucks co

32、vered by ISO 10896-1 (non-slewing);b) industrial variable-reach trucks covered by ISO 3691-2;c) mobile cranes;d) machines designed primarily for earth-moving, such as loaders, even if their buckets are replacedby fork arms (see ISO 20474);e) trucks designed primarily with variable-length load suspen

33、sion elements (e.g. chain, ropes) fromwhich the load may swing freely in all directions;NOTE Additional requirements for trucks intended for freely swinging load applications, their liftingdevices and attachments, and personnel/work platform applications on trucks, are being developed byISO/TC 110/S

34、C4.f) trucks designed primarily for container handling.The significant hazards covered by this part of ISO 10896 are listed in Annex A. This part of ISO 10896 does not address hazards that can occur during manufacture, when handling suspended loads, which may swing freely, when lifting personnel, wh

35、en using trucks on public roads, when operating in potentially explosive atmospheres, or with a battery, LPG or hybrid as the primary power source.INTERNATIONAL STANDARD ISO 10896-2:2016(E) ISO 2016 All rights reserved 1BS ISO 10896-2:2016ISO 10896-2:2016(E)2 Normative referencesThe following docume

36、nts, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 2328, Fork-lift trucks H

37、ook-on type fork arms and fork arm carriages Mounting dimensionsISO 2330, Fork-lift trucks Fork arms Technical characteristics and testingISO 2867:2011, Earth-moving machinery Access systemsISO 3449, Earth-moving machinery Falling-object protective structures Laboratory tests and performance require

38、mentsISO 3457, Earth-moving machinery Guards Definitions and requirementsISO 3471:2008, Earth-moving machinery Roll-over protective structures Laboratory tests and performance requirementsISO 3795, Road vehicles, and tractors and machinery for agriculture and forestry Determination of burning behavi

39、our of interior materialsISO 4413, Hydraulic fluid power General rules and safety requirements for systems and their componentsISO 5053-1, Powered industrial trucks Terminology and classification Part 1: Types of industrial trucksISO 5353, Earth-moving machinery, and tractors and machinery for agric

40、ulture and forestry Seat index pointISO 6292, Powered industrial trucks and tractors Brake performance and component strengthISO 6682, Earth-moving machinery Zones of comfort and reach for controlsISO 6683, Earth-moving machinery Seat belts and seat belt anchorages Performance requirements and tests

41、ISO 70001), Graphical symbols for use on equipment Registered symbolsISO 7096, Earth-moving machinery Laboratory evaluation of operator seat vibrationISO 9244, Earth-moving machinery Machinery safety labels General principlesISO 9533, Earth-moving machinery Machine-mounted audible travel alarms and

42、forward horns Test methods and performance criteriaISO 10263-3, Earth-moving machinery Operator enclosure environment Part 3: Pressurization test methodISO 10263-4, Earth-moving machinery Operator enclosure environment Part 4: Heating, ventilating and air conditioning (HVAC) test method and performa

43、nceISO 11112, Earth-moving machinery Operators seat Dimensions and requirementsISO 12508, Earth-moving machinery Operator station and maintenance areas Bluntness of edgesISO 13284, Fork-lift trucks Fork-arm extensions and telescopic fork arms Technical characteristics and strength requirementsISO 13

44、732-1, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces1) The database on Graphical Symbols for Use on Equipment contains the complete set of graphical symbolsincluded in IEC 60417 and ISO 7000: http:/www.graphical-symb

45、ols.info/.2 ISO 2016 All rights reservedBS ISO 10896-2:2016ISO 10896-2:2016(E)ISO 13849-1, Safety of machinery Safety-related parts of control systems Part 1: General principles for designISO 13850, Safety of machinery Emergency stop Principles for designISO 13857, Safety of machinery Safety distanc

46、es to prevent hazard zones being reached by upper and lower limbsISO 15817, Earth-moving machinery Safety requirements for remote operator controlISO 15870, Powered industrial trucks Safety signs and hazard pictorials General principlesISO 16528-1, Boilers and pressure vessels Part 1: Performance re

47、quirementsISO 16528-2, Boilers and pressure vessels Part 2: Procedures for fulfilling the requirements of ISO 16528-1ISO 21507, Earth-moving machinery Performance requirements for non-metallic fuel tanksISO 22915-10, Industrial trucks Verification of stability Part 10: Additional stability test for

48、trucks operating in the special condition of stacking with load laterally displaced by powered devicesISO 22915-20, Industrial trucks Verification of stability Part 20: Additional stability test for trucks operating in the special condition of offset load, offset by utilizationISO 22915-24, Industri

49、al trucks Verification of stability Part 24: Slewing variable-reach rough-terrain trucksIEC 60529, Degrees of protection provided by enclosures (IP Code)3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 5053-1 and the following apply.3.1rough-terrain variable-reach truckvariable-reach truck intended primarily for operation on unimproved natural terrain and on the disturb