BS EN 854-2015 Rubber hoses and hose assemblies Textile reinforced hydraulic type Specification《橡胶软管及管组件 纺织物增强的液压用类型 规范》.pdf

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1、BSI Standards PublicationBS EN 854:2015Rubber hoses and hoseassemblies Textile reinforcedhydraulic type SpecificationBS EN 854:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 854:2015. Itsupersedes BS EN 854:1997 which is withdrawn.BSI, as a member of CEN,

2、is obliged to publish EN 854 as a British Standard. However, attention is drawn to the fact that duringthe development of this European Standard, the UK committeevoted against its approval as a European Standard. This is due to concerns about the abrasion test method detailed inAnnex A (normative).

3、It is the opinion of the UK committee that theabrasion test method is not reliable and gives inconsistent results.The UK participation in its preparation was entrusted to TechnicalCommittee PRI/66, Rubber and plastics tubing, hoses and hose assemblies.A list of organizations represented on this comm

4、ittee can be obtainedon request to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application. The British Standards Institution 2015.Published by BSI Standards Limited 2015ISBN 978 0 580 76534 6ICS 23.040.7

5、0Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the StandardsPolicy and Strategy Committee on 30 April 2015.Amendments/corrigenda issued since publicationDate Text affectedBS EN 854:2015EUROPEAN STANDARD NOR

6、ME EUROPENNE EUROPISCHE NORM EN 854 April 2015 ICS 23.100.40; 23.040.70 Supersedes EN 854:1996English Version Rubber hoses and hose assemblies - Textile reinforced hydraulic type - Specification Tuyaux et flexibles en caoutchouc - Type hydraulique avec armature de textile - Spcification Gummischluch

7、e und -schlauchleitungen - Hydraulikschluche mit Textileinlage - Spezifikation This European Standard was approved by CEN on 31 January 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a nat

8、ional standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A ve

9、rsion in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus,

10、 Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdo

11、m. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 854:2015

12、EBS EN 854:2015EN 854:2015 (E) 2 Contents Page Foreword 3 1 Scope 4 2 Normative references 4 3 Classification 5 4 Materials and construction .5 4.1 Hoses 5 4.2 Hose assemblies 5 5 Dimensions .5 5.1 Diameters and concentricity .5 5.2 Length .6 5.2.1 Hoses 6 5.2.2 Hose assemblies 7 6 Requirements .7 6

13、.1 Hydrostatic requirements .7 6.2 Minimum bend radius 8 6.3 Impulse test requirements 9 6.4 Leakage of hose assemblies 9 6.5 Cold flexibility . 10 6.6 Adhesion between components 10 6.7 Vacuum resistance . 10 6.8 Abrasion resistance . 11 6.9 Fluid resistance. 11 6.9.1 Test pieces 11 6.9.2 Oil resis

14、tance 11 6.9.3 Water-based fluid resistance . 11 6.9.4 Water resistance . 12 6.10 Ozone resistance 12 7 Designation . 12 8 Marking 12 8.1 Hoses . 12 8.2 Hose assemblies . 12 Annex A (normative) Procedure for the measurement of abrasion 13 A.1 Apparatus 13 A.2 Method . 14 A.3 Test pieces 14 A.4 Condi

15、tion of test pieces . 14 A.5 Procedure 15 A.6 Expression of results . 15 A.7 Test report . 15 Annex B (normative) Type and routine testing of production hoses . 17 Annex C (informative) Production acceptance testing . 18 BS EN 854:2015EN 854:2015 (E)BS EN 854:2015EN 854:2015 (E) 2 Contents Page Fore

16、word 3 1 Scope 4 2 Normative references 4 3 Classification 5 4 Materials and construction .5 4.1 Hoses 5 4.2 Hose assemblies 5 5 Dimensions .5 5.1 Diameters and concentricity .5 5.2 Length .6 5.2.1 Hoses 6 5.2.2 Hose assemblies 7 6 Requirements .7 6.1 Hydrostatic requirements .7 6.2 Minimum bend rad

17、ius 8 6.3 Impulse test requirements 9 6.4 Leakage of hose assemblies 9 6.5 Cold flexibility . 10 6.6 Adhesion between components 10 6.7 Vacuum resistance . 10 6.8 Abrasion resistance . 11 6.9 Fluid resistance. 11 6.9.1 Test pieces 11 6.9.2 Oil resistance 11 6.9.3 Water-based fluid resistance . 11 6.

18、9.4 Water resistance . 12 6.10 Ozone resistance 12 7 Designation . 12 8 Marking 12 8.1 Hoses . 12 8.2 Hose assemblies . 12 Annex A (normative) Procedure for the measurement of abrasion 13 A.1 Apparatus 13 A.2 Method . 14 A.3 Test pieces 14 A.4 Condition of test pieces . 14 A.5 Procedure 15 A.6 Expre

19、ssion of results . 15 A.7 Test report . 15 Annex B (normative) Type and routine testing of production hoses . 17 Annex C (informative) Production acceptance testing . 18 BS EN 854:2015EN 854:2015 (E) 3 Foreword This document (EN 854:2015) has been prepared by Technical Committee CEN/TC 218 “Rubber a

20、nd plastics hoses and hose assemblies”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2015 and conflicting national standards shall be withdrawn

21、at the latest by October 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 854:1996. In comparison wit

22、h EN 854:1996, the following significant changes have been made: updated normative references; tolerances for inside diameter in Table 1; deleted types R6 and R3; added Annex A; added Annex B; added Annex C. According to the CEN-CENELEC Internal Regulations, the national standards organizations of t

23、he following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nether

24、lands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 854:2015EN 854:2015 (E)BS EN 854:2015EN 854:2015 (E) 4 1 Scope This European Standard specifies requirements for three types of textile reinforced rubber hoses and hose asse

25、mblies of nominal bore from 5 to 100. The types are defined in Clause 3. They are suitable for use with: hydraulic fluids in accordance with ISO 6743-4 with the exception of HRD R, HFD S and HFD at temperatures ranging from -40 C to 100 C; water-based fluids at temperatures ranging from -40 C to +70

26、 C; water at temperature ranging from 0 C to +70 C. The European Standard does not include requirements for end fittings. It is limited to the performance of hoses and hose assemblies. NOTE 1 The hoses are not suitable for use with castor oil based and ester based fluids. NOTE 2 Hoses and hose assem

27、blies are not be operated outside the limits of this standard. NOTE 3 Requirements for hydraulic hoses for underground mining are standardized in separate standards. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable

28、 for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN ISO 1302, Geometrical Product Specifications (GPS) - Indication of surface texture in technical product documentati

29、on (ISO 1302) EN ISO 1402:2009, Rubber and plastics hoses and hose assemblies - Hydrostatic testing (ISO 1402:2009) EN ISO 4671, Rubber and plastics hoses and hose assemblies - Methods of measurement of the dimensions of hoses and the lengths of hose assemblies (ISO 4671) EN ISO 6743-4, Lubricants,

30、industrial oils and related products (class L) - Classification - Part 4: Family H (Hydraulic systems) (ISO 6743-4) EN ISO 6803, Rubber or plastics hoses and hose assemblies - Hydraulic-pressure impulse test without flexing (ISO 6803) EN ISO 7233, Rubber and plastics hoses and hose assemblies - Dete

31、rmination of resistance to vacuum (ISO 7233) EN ISO 7326, Rubber and plastics hoses - Assessment of ozone resistance under static conditions (ISO 7326) EN ISO 8033:2006, Rubber and plastics hoses - Determination of adhesion between components (ISO 8033:2006) EN ISO 10619-2, Rubber and plastics hoses

32、 and tubing - Measurement of flexibility and stiffness - Part 2: Bending tests at sub-ambient temperatures (ISO 10619-2) BS EN 854:2015EN 854:2015 (E)BS EN 854:2015EN 854:2015 (E) 4 1 Scope This European Standard specifies requirements for three types of textile reinforced rubber hoses and hose asse

33、mblies of nominal bore from 5 to 100. The types are defined in Clause 3. They are suitable for use with: hydraulic fluids in accordance with ISO 6743-4 with the exception of HRD R, HFD S and HFD at temperatures ranging from -40 C to 100 C; water-based fluids at temperatures ranging from -40 C to +70

34、 C; water at temperature ranging from 0 C to +70 C. The European Standard does not include requirements for end fittings. It is limited to the performance of hoses and hose assemblies. NOTE 1 The hoses are not suitable for use with castor oil based and ester based fluids. NOTE 2 Hoses and hose assem

35、blies are not be operated outside the limits of this standard. NOTE 3 Requirements for hydraulic hoses for underground mining are standardized in separate standards. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable

36、 for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN ISO 1302, Geometrical Product Specifications (GPS) - Indication of surface texture in technical product documentati

37、on (ISO 1302) EN ISO 1402:2009, Rubber and plastics hoses and hose assemblies - Hydrostatic testing (ISO 1402:2009) EN ISO 4671, Rubber and plastics hoses and hose assemblies - Methods of measurement of the dimensions of hoses and the lengths of hose assemblies (ISO 4671) EN ISO 6743-4, Lubricants,

38、industrial oils and related products (class L) - Classification - Part 4: Family H (Hydraulic systems) (ISO 6743-4) EN ISO 6803, Rubber or plastics hoses and hose assemblies - Hydraulic-pressure impulse test without flexing (ISO 6803) EN ISO 7233, Rubber and plastics hoses and hose assemblies - Dete

39、rmination of resistance to vacuum (ISO 7233) EN ISO 7326, Rubber and plastics hoses - Assessment of ozone resistance under static conditions (ISO 7326) EN ISO 8033:2006, Rubber and plastics hoses - Determination of adhesion between components (ISO 8033:2006) EN ISO 10619-2, Rubber and plastics hoses

40、 and tubing - Measurement of flexibility and stiffness - Part 2: Bending tests at sub-ambient temperatures (ISO 10619-2) BS EN 854:2015EN 854:2015 (E) 5 ISO 1817:2005, Rubber, vulcanized - Determination of the effect of liquids ISO 23529, Rubber - General procedures for preparing and conditioning te

41、st pieces for physical test methods 3 Classification Three types of hose are specified, distinguished by their construction, maximum working pressure and minimum bend radius Type 1TE: hoses with a single layer of textile reinforcement; Type 2TE: hoses with one or more braid(s) of textile reinforceme

42、nt; Type 3TE: hoses with one or more braid(s) of textile reinforcement (higher maximum working pressure). NOTE Hose Types 1TE are used or low pressure applications therefore they are not subjected to impulse test and vacuum resistance test. 4 Materials and construction 4.1 Hoses Hoses shall consist

43、of an oil and water resistant synthetic rubber lining, one or more layers of textile yarn and an oil and weather resistant synthetic rubber cover. 4.2 Hose assemblies Hose assemblies shall only be manufactured with those hose fittings whose functionality has been verified in accordance with subclaus

44、es 6.1, 6.3, 6.4 and 6.5 of this European Standard. 5 Dimensions 5.1 Diameters and concentricity When measured in accordance with EN ISO 4671, the diameters of the hoses shall conform to the values given in Table 1. BS EN 854:2015EN 854:2015 (E)BS EN 854:2015EN 854:2015 (E) 6 Table 1 Diameters of ho

45、ses Dimensions in millimetres except nominal bore Nominal bore Inside diameter Outside diameter of hoses All types Type 1TE Type 2TE Type 3TE min. max. min. max. min. max. min. max. 5 4,9 5,2 10,0 11,6 11,0 12,6 12,0 13,6 6 6,4 6,9 11,6 13,2 12,6 14,2 13,6 15,2 8 7,9 8,4 13,1 14,7 14,1 15,7 16,1 17,

46、7 10 9,5 10,0 14,7 16,3 15,7 17,3 17,7 19,3 12 12,7 13,3 17,7 19,7 18,7 20,7 20,7 22,7 16 15,8 16,5 21,9 23,9 22,9 24,9 24,9 26,9 19 18,8 19,8 - - 26,0 28,0 28,0 30,0 25 25,4 26,2 - - 32,9 35,9 34,4 37,4 31 31,8 32,8 - - - - 40,8 43,8 38 38,1 39,1 - - - - 47,6 51,6 51 50,6 51,8 - - - - 60,3 64,3 60

47、59,6 61,2 - - - - 70,0 74,0 80 79,6 81,2 - - - - 91,5 96,5 100 99,4 101,4 - - - - 113,5 118,5 When measured in accordance with EN ISO 4671, the concentricity of hoses shall conform to Table 2. Table 2 Concentricity of hoses Dimensions in millimetres, except nominal bore Nominal bore Maximum variatio

48、n in wall Between inside diameter and outside diameter Up to and including 6 0,8 Over 6 and including 25 1,0 Over 25 1,3 5.2 Length 5.2.1 Hoses Hoses shall be supplied in lengths as specified by the purchaser, subject to a tolerance on the specified lengths of 2%. When no specific hose lengths have

49、been ordered, the percentages of different lengths in any given delivery shall be as follows: over 20 m : Not less than 80 % of total length; BS EN 854:2015EN 854:2015 (E)BS EN 854:2015EN 854:2015 (E) 6 Table 1 Diameters of hoses Dimensions in millimetres except nominal bore Nominal bore Inside diameter Outside diameter of hoses All types Type 1TE Type 2TE Type 3TE min. max. min. max. min. max. min. max. 5 4,9 5,2 10,0 11,6 11,0 12,6 12,0 13,6 6 6,4 6,9 11,6 13,2 12,6 14,2 13,6 15,2 8 7,9 8,4 13,1 14,7 14,1 15,7 16,1 17,7 10