BS EN 6049-009-2016 Aerospace series Electrical cables installation Protection sleeve in meta-aramid fibres Self-wrapping fire protection sleeve flexible post installation operatin.pdf

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1、BSI Standards PublicationBS EN 6049-009:2016Aerospace series Electrical cables, installation Protection sleeve in meta-aramid fibresPart 009: Self-wrapping fire protection sleeve, flexible, post installation, operating temperature from -55 C to 260 C Product standardBS EN 6049-009:2016 BRITISH STAND

2、ARDNational forewordThis British Standard is the UK implementation of EN 6049-009:2016. The UK participation in its preparation was entrusted to TechnicalCommittee ACE/6, Aerospace avionic electrical and fibre optic technology.A list of organizations represented on this committee can be obtained on

3、request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 86335 6 ICS 49.060 Compliance with a Briti

4、sh Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 April 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 6049-009:2016EUROPEAN STANDARD NORME EUROP

5、ENNE EUROPISCHE NORM EN 6049-009 April 2016 ICS 49.060 English Version Aerospace series - Electrical cables, installation - Protection sleeve in meta-aramid fibres - Part 009: Self-wrapping fire protection sleeve, flexible, post installation, operating temperature from -55 C to 260 C - Product stand

6、ard Srie arospatiale - Cbles lectriques, installation - Gaine de protection en fibres mta-aramides - Partie 009 : Gaine de protection auto-fermable, souple, montage aprs installation, temprature dutilisation -55 C 260 C - Norme de produit Luft- und Raumfahrt - Elektrische Leitungen, Installation - S

7、chutzschluche aus Meta-Aramidfasern - Teil 009: Selbstverschlieender Feuerschutzschlauch, flexibel, nachtrglich montierbar, Betriebstemperatur von -55 C bis 260 C - Produktnorm This European Standard was approved by CEN on 28 June 2014. CEN members are bound to comply with the CEN/CENELEC Internal R

8、egulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN m

9、ember. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions

10、. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Pola

11、nd, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATIO N EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation

12、 in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 6049-009:2016 E BS EN 6049-009:2016EN 6049-009:2016 (E) 2 Contents Page European foreword . 3 1 Scope 4 2 Normative references 4 3 Terms and definitions . 4 4 Required characteristics 5 5 Test methods 9 6 Designat

13、ion. 11 7 Marking 11 BS EN 6049-009:2016EN 6049-009:2016 (E) 3 European foreword This document (EN 6049-009:2016) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this A

14、ssociation, this European Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or

15、 by endorsement, at the latest by October 2016, and conflicting national standards shall be withdrawn at the latest by October 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible

16、for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, For

17、mer Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 6049-009:2016EN 6049-009:2016 (E)

18、4 1 Scope This European Standard specifies the characteristics of post installation flexible self-wrapping fire protection sleeves for electrical cable and cable bundles, providing 360 fire protection to electrical harnesses. The sleeve assembly gives fire resistance protection to the internal elect

19、rical harness against fire for five minutes, and ensures that the electrical characteristics of cables will not be degraded. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated reference

20、s, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2825, Aerospace series Burning behaviour of non metallic materials under the influence of radiating heat and flames Determination of smoke density EN 2826,

21、Aerospace series Burning behaviour of non metallic materials under the influence of radiating heat and flames Determination of gas components in the smoke EN 3844-1, Aerospace series Flammability of non metallic materials Part 1: Small burner test, vertical Determination of the vertical flame propag

22、ation EN 6049-001, Aerospace series Electrical cables, installation Protection sleeve in meta-aramid fibres Part 001: Technical specification EN 6059 (All parts), Aerospace series Electrical cables, installation Protection sleeves Test methods ISO 2685, Aircraft Environmental test procedure for airb

23、orne equipment Resistance to fire in designated fire zones 1)AMS-DTL-23053E, Insulation sleeving, electrical, heat-shrinkable, general specification for 2)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 6049-001 and the following apply. 3.1 overlap an

24、gle sleeve overlap angle for maximum wire bundle diameter 1) Published by: ISO International Organization for Standardization http:/www.iso.org/ 2) Published by: SAE National (US) Society of Automotive Engineers http:/www.sae.org/ BS EN 6049-009:2016EN 6049-009:2016 (E) 5 4 Required characteristics

25、4.1 Requirements The sleeve shall protect the internal electrical harness against fire for five minutes, and will ensure that the electrical characteristics of cables will not be degraded. The composition of the sleeve shall be such that a uniform circular cross-section is maintained throughout the

26、length of the harness to be protected. The material used in the manufacture of the sleeve shall have no corrosive effects upon the harness, and shall not be susceptible to attack by mould or other microorganisms. 4.2 Composition The multi-layer, thick wall sleeve is self-wrapping and openable and is

27、 of one continuous width made up of three different materials attached edge to edge. See Table 1 and Figure 1, Figure 2 and Figure 3. Where the sleeve is to be fitted to branched harnesses, the sleeve junctions may be protected by wrapping with a similar flat-sectioned multi-layer, thick wall tape m

28、ade up of three different materials attached face to face. See Table 2 size code 00 and Figure 4. Table 1 Composition Item number a Layer when wrapped Function Material Colour 1 Inner Thermal protection Oxidized polyacrylonitrile (PANOX) fibres Black 2 Centre Thermal protection Silica fibres White 3

29、 Outer Mechanical and fire protection Textured meta-aramid continuous yarn and polyetheretherketone (PEEK) monofilament. A specific feature avoids excessive fraying of the sleeving after cutting. Olive drab aSee Figure 1, Figure 2 and Figure 4. BS EN 6049-009:2016EN 6049-009:2016 (E) 6 Key 1 Inner l

30、ayer 2 Centre layer 3 Outer layer Figure 1 Sleeve composition size code 10 (not to scale sleeve shown opened flat) Key 1 Inner layer 2 Centre layer 3 Outer layer Figure 2 Sleeve composition size codes 16, 24, and 32 (not to scale sleeve shown opened flat) BS EN 6049-009:2016EN 6049-009:2016 (E) 7 Ke

31、y 1 Inner layer overlap 2 Centre layer overlap 3 Outer layer overlap 4 Cable bundle Figure 3 Self-wrapping sleeve installed on a cable bundle (not to scale) Key 1 Inner layer 2 Centre layer 3 Outer layer Figure 4 Tape composition size code 00 (not to scale) BS EN 6049-009:2016EN 6049-009:2016 (E) 8

32、4.3 Dimensions and mass See Table 2 and Figure 5. Table 2 Dimensions and mass Size code Inner Centre Outer Wall thickness Bundle diameter Width A Procurement length Mass layer overlap angle amin. 0,4 max. max. mm mm mm m g/m 00 4,0 150,0 25 338 10 130 130 160 7,2 5 10 336 16 70 90 4,4 10 16 24 4,0 1

33、6 24 15 361 32 70 24 32 436 aAngle in degree measured on a mandrel of the maximum bundle diameter (see Figure 3). Key 1 Sleeve identification by longitudinal red tracers always visible when the sleeve is wrapped 2 White tracer indicating the maximum operating diameter 3 Mandrel diameter = Maximum bu

34、ndle diameter. Indicated per internal ivory line for maximum permissible bundle diameter Figure 5 Sleeve identification (coloured tracer thread woven into item 3) BS EN 6049-009:2016EN 6049-009:2016 (E) 9 4.4 Colour, materials and tracer line identification 4.4.1 Colour In accordance with Table 1. 4

35、.4.2 Materials In accordance with Table 1. 4.4.3 Tracer line identification The sleeve will be delivered with a red “tracer line“ marked to identify the fine protection. 4.4.4 Temperature range The operational temperature of the fire protection sleeves shall be from -55 C to 260 C. Resistance to fir

36、e according to the EN 6059-309 test method at 1 100 C for 5 min. 5 Test methods The tests shall be carried out as shown in Table 3. For the number of samples to be tested, see EN 6049-001. BS EN 6049-009:2016EN 6049-009:2016 (E) 10 Table 3 Test methods and details (1 of 2) Test method Title Details

37、EN 6059-201 Visual inspection See 4.1 and 4.2. EN 6059-202 Dimensions and mass See 4.3. EN 6059-203 Coverage Not applicable. EN 6059-301 Sun light exposure After 40 hours exposure, the retention of the tensile strength shall be 45 % minimum. Applicable only on the outer layer. EN 6059-302 High tempe

38、rature exposure The specimen shall be within the overwrap tolerances, see Figure 2, and tensile strength test, according to EN 6059-404, shall be carried out. The value shall not be less than 0,010 N per dTex for the outer layer. EN 6059-303 Resistance to fluids The specimen must show no evidence of

39、 deformation swelling, shrinking, cracking or rupture and a tensile strength test according to EN 6059-404 shall be carried out. The value shall not be less than 0,010 N per dTex for the outer layer. EN 3844-1 B Flammability After burn, length (average) shall not exceed 203 mm (8 inches). After flam

40、e, time (average) shall not exceed 15 s. After flame time drips (average) shall not exceed 5 s. EN 6059-305 Fluid absorption The specimen shall repel water for six hours after test according to EN 6059302. EN 6059-306 Mould growth There shall no external deterioration that would affect service use a

41、nd no mould growth visible to the naked eye. EN 6059-309 Fire resistance when fitted on a cable bundle Fire resistance = five minutes test. Cable bundles shall be manufactured using cables from the DR family. Test on sleeve size 10 or 16 which ever fits the test bundle EN 6059-401 Expansion range No

42、t applicable. EN 6059-402 Bending properties A medium size specimen installed on aerospace cable, twisted two turns per metre tied every 10 cm, loaded with 10 N must not show any evidence of deformation, swelling, cracking or rupture after 1 000 cycles. EN 6059-403 Scrape abrasion Needle load shall

43、be 10 N. EN 6059-404 Tensile strength The tensile force to be applied per dTex shall not be less than 0,02 N for the outer layer. Degradation of the tensile strength after environmental tests shall be within the limits as mentioned in the relevant paragraph. For this test, unwoven tows of the batch,

44、 which have been used for weaving of the sleeves, may be used. EN 6059-405 Dynamic cut-through The test shall be carried out at ambient temperature. Load shall be 30 N. EN 6059-406 Vibration After the endurance test performed in accordance with EN 6059-406, no evidence of wear or defect must be visi

45、ble on the wires. EN 2825 B Smoke density The test duration shall be 4 min. The maximum specific optical smoke density (average) shall not exceed. Ds = 200 (flaming mode) Ds = 150 (non-flaming mode) BS EN 6049-009:2016EN 6049-009:2016 (E) 11 Table 3 Test methods and details (2 of 2) Test method Titl

46、e Details EN 2826 B Toxicity Gas component Limit of concentration (ppm) (duration 4 min) Hydrogen fluoride HF Hydrogen chloride HCI Hydrogen cyanide HCN Sulfur dioxide SO2/H2S Nitrous gases NO/NO2 Carbon monoxide CO 100 150 150 100 100 1 000 AMS-DTL-23053E Low temperature flexibility Applicable 6 De

47、signation EXAMPLE Description block SELF-WRAPPING PROTECTION SLEEVE Identity block EN 6049-00910 Number of this standard Size code (see Table 2) 7 Marking See EN 6049-001. This page deliberately left blankThis page deliberately left blankBSI is the national body responsible for preparing British Sta

48、ndards and other standards-related publications, information and services.BSI is incorporated by Royal Charter. British Standards and other standardization products are published by BSI Standards Limited.British Standards Institution (BSI)BSI Group Headquarters389 Chiswick High Road London W4 4AL UK

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