BS EN 3660-004-2009 Aerospace series - Cable outlet accessories for circular and rectangular electrical and optical connectors - Cable outlet style A straight unsealed with clamp s.pdf

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1、BS EN 3660-004:2009 ICS 49.060 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW BRITISH STANDARD Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 004: Cable outlet, style A, straight, unsealed with clamp strain relief

2、 for EN 2997 and EN 4067 Product standard Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:17, Uncontrolled Copy, (c) BSIThis British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2010 BSI 2010 ISBN 978 0 580 63338 6 Amend

3、ments/corrigenda issued since publication Date Comments BS EN 3660-004:2009 National foreword This British Standard is the UK implementation of EN 3660-004:2009. It supersedes BS EN 3660-004:2006 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee ACE/6,

4、Aerospace avionic electrical and fibre optic technology. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Comp

5、liance with a British Standard cannot confer immunity from legal obligations. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:17, Uncontrolled Copy, (c) BSIBS EN 3660-004:2009EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 3660-004 November 2009 ICS 49.060 Supersedes EN 366

6、0-004:2006 English Version Aerospace series - Cable outlet accessories for circular and rectangular electrical and optical connectors - Part 004: Cable outlet, style A, straight, unsealed with clamp strain relief for EN 2997 and EN 4067 - Product standard Srie arospatiale - Accessoires arrire pour c

7、onnecteurs circulaires et rectangulaires lectriques et optiques - Partie 004 : Raccord droit non tanche type A avec brides serre- cbles pour EN 2997 et EN 4067 - Norme de produit Luft- und Raumfahrt - Endgehuse fr elektrische und optische Rund- und Rechtecksteckverbinder - Teil 004: Endgehuse, Baufo

8、rm A, gerade Ausfhrung, nicht abgedichtet, mit Zugentlastungsklemme fr EN 2997 und EN 4067 - Produktnorm This European Standard was approved by CEN on 20 June 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Stand

9、ard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French

10、, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, C

11、zech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT E

12、UROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 3660-004:2009: E Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS

13、, 11/05/2010 04:17, Uncontrolled Copy, (c) BSIBS EN 3660-004:2009 EN 3660-004:2009 (E) 2 Contents Page Foreword 3 1 Scope 4 2 Normative references 4 3 Terms and definitions .4 4 Characteristics .4 5 Designation . 11 6 Marking 12 7 Technical specification 12 Licensed Copy: Wang Bin, ISO/EXCHANGE CHIN

14、A STANDARDS, 11/05/2010 04:17, Uncontrolled Copy, (c) BSIBS EN 3660-004:2009 EN 3660-004:2009 (E) 3 Foreword This document (EN 3660-004:2009) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accorda

15、nce with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of a

16、n identical text or by endorsement, at the latest by May 2010, and conflicting national standards shall be withdrawn at the latest by May 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held r

17、esponsible for identifying any or all such patent rights. This document supersedes EN 3660-004:2006. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, C

18、zech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Licensed Copy: Wang Bin, ISO/EXCHANGE CHIN

19、A STANDARDS, 11/05/2010 04:17, Uncontrolled Copy, (c) BSIBS EN 3660-004:2009 EN 3660-004:2009 (E) 4 1 Scope This European Standard defines a range of cable outlets, style A, straight, unsealed with clamp strain relief for use under the following conditions: Associated electrical connector(s) : EN 36

20、60-002 Temperature range, Class N : 65 C to 200 C Class W : 65 C to 175 C Class K : 65 C to 260 C Class A : 65 C to 200 C 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undate

21、d references, the latest edition of the referenced document (including any amendments) applies. EN 2591-100 * , Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN 2997 (all parts), Aerospace series Connectors, electrical, circular, coupled by threaded ri

22、ng, fire- resistant or non fire-resistant, operating temperatures - 65 C to 175 C continuous, 200 C continuous, 260 C peak EN 3660-001:2006, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 00 1: Technical specification EN 3660-002, Aerosp

23、ace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 002: Index of product standards AS85049A, Connector accessories, electrical general specification for 1)3 Terms and definitions For the purposes of this document, the terms and definitions given i

24、n EN 3660-001:2006 apply. 4 Characteristics 4.1 Dimensions and mass For dimensions and mass, see Figure 1 and Table 1. For interface dimensions, see 4.2. *As well as all parts quoted in this standard. 1) Published by: Society of Automotive Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, P

25、A 15096-0001, USA. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:17, Uncontrolled Copy, (c) BSIBS EN 3660-004:2009 EN 3660-004:2009 (E) 5 Dimensions in millimetres Detail Z Optional design with four holes for torque wrench, see detail Z. Key 1 Thread A 2 Three off wire lock ho

26、les equi-spaced for 0,8 mm max. diameter wire 3 Teeth N (see Tables 2 and 3) 4 Knurled, manufacturers option 5 Marking (see Clause 6) 6 Four blind holes for torque wrench equi-spaced 2,80 0 0,10 +(see Figure 1, detail Z) aThe location of blind holes axis can be left to the manufacturers preference.

27、Location of blind holes is not mandatory. NOTE 1 The details X and Y are shown in the different variants (see 4.2.2 and 4.2.3). NOTE 2 Coupling nut to be captive on cable outlet body but free to rotate. Figure 1 a2 min. 6 B 1Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:17, Un

28、controlled Copy, (c) BSIBS EN 3660-004:2009 EN 3660-004:2009 (E) 6 Table 1 Shell size A B B 1 C D E aK MbThread Class 2B Wire accomodation 0 1,14 0 1,14 + 0,64 0 0 1,57 0 0,56 1,57 max. min. inches mm mm mm mm mm mm mm 08 0,500-20UNF 15,67 19,47 12,74 13,72 7,75 22,61 5,2 3,2 10 0,625-24UNEF 18,64 2

29、2,47 15,88 13,72 7,75 25,40 7,3 4,8 12 0,750-20UNEF 21,79 25,47 19,05 13,72 7,75 28,58 9,8 7,4 14 0,875-20UNEF 24,99 28,67 22,23 13,72 7,75 28,58 11,3 9,0 16 1,000-20UNEF 28,24 31,67 25,40 13,72 7,75 31,75 15,1 12,8 18 1,063-18UNEF 30,94 34,67 27,00 13,72 7,75 38,10 16,3 13,2 20 1,188-18UNEF 34,16 3

30、7,67 30,18 13,72 7,75 41,28 17,9 15,0 22 1,313-18UNEF 37,29 40,67 33,35 13,72 7,75 43,18 19,5 16,3 24 1,438-18UNEF 40,46 44,07 36,53 13,72 7,75 47,62 20,3 18,0 28 1,750-18UNS 50,01 50,97 44,45 17,83 7,75 55,55 20,7 19,0 Shell size M 1bP R Screw size Class 2A T b T 1bMass Wire accomodation Classes N,

31、 A and W Class K max. min. 0,5 0,5 0,8 0,8 max. g Variant mm mm mm mm inches mm mm 1 2 1 2 08 5,2 3,2 18,6 6,35 6-32UNC 12,7 12,7 8,5 10,7 19,6 22,610 7,3 4,8 20,6 6,35 6-32UNC 12,7 12,7 10,0 13 21,2 27,812 10,6 7,4 24,6 6,35 6-32UNC 12,7 15,9 11,5 15,6 23,9 33,514 12,0 9,0 26,1 6,35 6-32UNC 12,7 15

32、,9 14,0 17,9 27,6 40 16 16,0 12,8 33,0 6,35 6-32UNC 12,7 15,9 16,5 21,1 35,1 47,918 18,0 13,2 36,4 9,53 8-32UNC 15,9 19,1 24,0 29 45,0 62,520 21,0 15,0 39,0 9,53 8-32UNC 15,9 22,3 28,0 31 51,1 67,622 24,3 16,3 41,5 9,53 8-32UNC 15,9 25,4 30,5 33,7 55,7 74,524 27,5 18,0 44,6 9,53 8-32UNC 15,9 28,6 34

33、,5 38,5 73,6 87,128 30,0 19,0 50,8 12,70 8-32UNC 19,5 31,8 55,5 57,5 89,8 155,6aE dimension is taken when the coupling nut is pulled in forward position. bM and T dimensions are for variants A and D; M 1 and T 1 dimensions are for variants B and C. M and M 1 diameters are wire bundle accommodation a

34、nd are not meant to define the clamp hardware limits. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:17, Uncontrolled Copy, (c) BSIBS EN 3660-004:2009 EN 3660-004:2009 (E) 7 4.2 Interface dimensions 4.2.1 Associated connection See EN 3660-002. 4.2.2 Variants A and C AS85049 int

35、erface See Figure 2, Figure 3 and Table 2. Dimensions in millimetres Figure 2 Detail X Figure 3 Detail Y Table 2 Dimensions in millimetres Shell size G H J N 0 0,38 + 0,38 0 0 0,25 Number of teeth 08 9,10 7,59 6,86 12 10 12,50 11,00 9,53 15 12 15,50 13,94 12,98 21 14 18,70 17,12 14,86 24 16 21,80 20

36、,29 18,03 30 18 23,30 22,07 20,04 33 20 26,40 25,25 23,22 36 22 29,60 28,42 26,39 39 24 32,80 31,60 29,31 42 28 38,40 37,31 35,28 54 Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:17, Uncontrolled Copy, (c) BSIBS EN 3660-004:2009 EN 3660-004:2009 (E) 8 4.2.3 Variants B and D Mo

37、dified AS85049 interface See Figure 4, Figure 5 and Table 3. Dimensions in millimetres Figure 4 Detail X (Class K only) Figure 5 Detail Y Table 3 Dimensions in millimetres Shell size G H J L N Ref. + 0,13 0 0 0,25 + 0,18 0 Number of teeth 08 11,10 9,17 6,86 6,68 12 10 14,53 11,10 9,53 9,35 15 12 17,

38、45 14,83 12,98 12,62 21 14 20,62 17,22 15,98 14,86 24 16 23,80 20,55 18,03 17,73 30 18 25,20 22,48 21,46 20,04 33 20 28,37 25,53 25,02 23,22 36 22 31,55 29,01 27,61 26,39 39 24 34,72 32,46 31,62 29,31 42 28 42,75 38,91 37,97 35,28 54 4.3 Material and finish Material/Finish Class N : Aluminium/Electr

39、oless nickel plated Material/Finish Class W : Aluminium/Olive drab cadmium plated Material/Finish Class K : Stainless steel/Passivated Material/Finish Class A : Aluminium/Black anodized Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:17, Uncontrolled Copy, (c) BSIBS EN 3660-004:

40、2009 EN 3660-004:2009 (E) 9 4.4 Assembly torque These torque values are intended for installation use only, see Table 4. Table 4 Shell size Torque Nm 0,5 08 4,5 10 12 14 16 18 20 9,0 22 24 28 10,0 4.5 Coupling thread strength torques These torque values are for test purposes, see EN 2591-420 and Tab

41、le 5. Table 5 Shell size Torque Nm 0,5 08 5,5 10 12 14 16 18 20 11,0 22 24 28 12,0 4.6 Tests Test details to be in accordance with Table 6, EN 3660-001 and EN 2591-100. Qualification to be in accordance with EN 3660-001. Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:17, Uncont

42、rolled Copy, (c) BSIBS EN 3660-004:2009 EN 3660-004:2009 (E) 10 Table 6 EN 2591- Designation of the test Not applicable Applicable See EN 3660-001 Details 101 Visual examination X 102 Examination of dimensions and mass X See 4.1. 205 Housing (shell) electrical continuity X Classes W, N and K only 5

43、m max. 212 Surface transfer impedance (from 100 MHz to 1 GHz) aX 301 Endurance at temperature X Classes N, A and W only 305 Rapid change of temperature X 306 Mould growth X See EN 3660-001. 307 Salt mist X Cable outlet not fitted to a connector and suspended with non-metallic cord. Duration: Classes

44、 N, K and A 48 h Class W 500 h 308 Sand and dust X 314 Immersion at low air pressure X 315 Fluid resistance X 316 Ozone resistance X 317 Flammability X 318 Fire-resistance X Class K only. In accordance with EN 2997 Classes K, KE, S and SE, respectively 402 Shock X Method A. Severity: 100 g No. of sh

45、ocks: One in each direction in two perpendicular axes, i.e. four shocks 403 Sinusoidal and random vibration X Method B. Figure 3. Level J Duration: 8 h in each of two axes Test performed: on one group 50 % of time at 65 C 50 % of time at ambient temperature on a 2 ndgroup 100 % of time at maximum te

46、mperature of class under test continued Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:17, Uncontrolled Copy, (c) BSIBS EN 3660-004:2009 EN 3660-004:2009 (E) 11 Table 6 (concluded) EN 2591- Designation of the test Not applicable Applicable see EN 3660-001 Details 406 Mechanical

47、 endurance X 408 Mating and unmating forces X Only Variant 2, see Table 4. 420 Mechanical strength of rear accessories X Phase A Shell size Bending moment Nm 08 10 12 14 16 18 20 22 24 28 6,0 10,0 20,5 22,5 28,0 31,5 34,0 39,5 43,0 47,5 Phase D and Table 5 422 Locking wire hole strength X 513 Magnet

48、ic permeability X Not fitted to a connector. Max. values: Classes N, A and W 2,0 Class K 5,0 a1 GHz to 10 GHz under consideration. 5 Designation EXAMPLE 1 Description block CABLE OUTLET Identity block EN3660-004XXXXX Number of this standard Material/Finish class Shell size Variant - A Standard AS850

49、49 interface with M entry and T screw; B Modified AS85049 interface with M 1 entry and T 1 screw; C Standard AS85049 interface with M 1 entry and T 1 screw; D Modified AS85049 interface with M entry and T screw. Variant 1: Nothing nut with three holes for wire lock Variant 2: One nut with four holes for assembly torque Licensed Copy: Wang Bin, ISO/EXCHANGE CHINA STANDARDS, 11/05/2010 04:17, Unc