BS 6989-1989 Guide to safety of storage equipment for loose bulk materials《松散型物料储存设备的安全指南》.pdf

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1、BRITISH STANDARDBS 6989:1989ISO 8456:1985Guide toSafety of storageequipment for loosebulk materialsISO title: Storage equipment for loosebulk materials Safety codeUDC 621.867:621.86.067:.004.4:.005:614.8:1989I 8456:1985Incorporating corrigendumSeptember 2013ICS 53.080BS 6989:1989ISBN 978 0 580 84204

2、 7Amendments/corrigenda issued since publicationDate of issue Comments30 September 2013 Supersession information updated in National forewordThis British Standard, having been prepared under the direction of the Mechanical Handling Committee, was published under the authority of the Board of BSI and

3、 comes into effect on 31 March 1989 The British Standards Institution 2013 Published by BSI Standards Limited 2013National forewordThis British Standard is the UK implementation of ISO 8456:1985 (dual numbered as BS 6989:1989). It supersedes BS ISO 5029:1977 (dual numbered as BS 5667-3:1979) which i

4、s withdrawn.The UK participation in its preparation was entrusted to Technical Committee MHE/9, Continuous mechanical handling equipment.A list of organizations represented on this subcommittee can be obtained on request to its secretary.A British Standard does not purport to include all the necessa

5、ry provisions of a contract. Users of British Standards are responsible for their correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS 6989:1989 BSI 03-1999 iContentsPageCommittees responsible Inside front coverNational foreword ii1 Scope 12 Field o

6、f application 13 References 14 General rules 15 Special safety rules 1Publications referred to Inside back coverBS 6989:1989 BSI 03-1999 iContentsPageCommittees responsible Inside front coverNational foreword ii1 Scope 12 Field of application 13 References 14 General rules 15 Special safety rules 1P

7、ublications referred to Inside back coverBS 6989:1989iblankBS 6989:1989 BSI 03-1999 11 ScopeThis International Standard gives, as an adjunct to the general safety rules laid down in ISO 1819, special safety rules for storage equipment for loose bulk materials, such as hoppers, silos, storage bins an

8、d bunkers, and bin gates.2 Field of applicationThe safety rules laid down in this International Standard apply regardless of the use for which the equipment is intended.These safety rules limit the suppliers responsibility to continuous mechanical handling equipment proper, excluding the structures

9、to which such equipment is affixed, unless these are built into the storage equipment.3 ReferencesISO 1819, Continuous mechanical handling equipment Safety code General rules. ISO 7149, Continuous handling equipment Safety code Special rules. 4 General rulesThe construction and operation of storage

10、equipment for loose bulk materials, such as hoppers, silos, storage bins and bunkers, and bin gates, shall meeta) the legal and local requirements concerning safety in general;b) the general safety rules laid down in ISO 1819;c) the special safety rules laid down in ISO 7149;d) the rules for the man

11、ufacture of pressure or vacuum vessels not submitted to the action of a flame1);e) the special rules laid down in clause 5.5 Special safety rules5.1 At the construction stage (design and manufacture)5.1.1 Hoppers and silos5.1.1.1 General5.1.1.1.1 Components shall be determined so as to be able to wi

12、thstand the loads (dead weights, materials stored, additional superstructures and supported machinery, and occasional operating overloads) expected under normal operating conditions, the climatic and geological conditions having been agreed upon between the contracting parties. Static and dynamic cr

13、iteria shall be considered.Stability shall be ensured under all load conditions defined in the contract.5.1.1.1.2 If the stored materials are transported away by vehicles, the minimum distances between the substructures and the vehicles shall be the following:a) 500 mm for fixed, isolated obstacles

14、(posts, pillars columns, corners of building, etc.) of less than 300 mm measured in the operating direction of the appliance;b) 700 mm for continuous, fixed obstacles (walls, warehouses, quays, buildings, etc.) and posts and pillars of 300 mm or more.These minimum distances are not obligatory in the

15、 case of zones which are not working or movement zones.5.1.1.1.3 Depending on the type of material, the design of hoppers and silos, and in particular sloping walls, and the position and dimensions of discharge openings shall allow satisfactory flow of the material due to gravity, with or without th

16、e help of auxiliary equipment.Interior struts, interior ladders and other interior fittings likely to slow down the flow of material shall be avoided as far as possible.1) Refer to the corresponding national regulations.BS 6989:19891BS 6989:19892 BSI 03-19995.1.1.1.4 As far as fire resistance is con

17、cerned, hoppers, silos, bins and bunkers shall comply with the national and local regulations in force.5.1.1.1.5 If materials likely to heat up dangerously are stored in the silos, a system for temperature detection shall be specified.5.1.1.1.6 Abrasion and corrosion effects shall be taken into acco

18、unt.5.1.1.2 Closed hoppers, silos, bins and bunkers5.1.1.2.1 Inspection doors and detachable parts of closed hoppers, silos, bins and bunkers shall be fitted with a device so that they can be locked with a key.5.1.1.2.2 Whenever the nature of the material or the feeding or discharge method is liable

19、 to alter the pressure in hoppers, silos, bins and bunkers, a pressure-equilibrium device shall be provided.5.1.1.2.3 If necessary, hoppers, silos, bins and bunkers shall be fitted with a filter system to prevent atmospheric pollution exceeding the value fixed by national or local regulations.5.1.1.

20、2.4 If explosive materials, or materials likely to create an explosive mixture, are stored, the hoppers, silos, bins and bunkers shall be equipped with an explosion device which allows controlled venting.This requirement does not apply to installations fitted with an effective flame-proofing system

21、(inerting, etc.).5.1.1.3 Open hoppers, silos, bins and bunkers5.1.1.3.1 Where there is permanently an access to the upper opening of open hoppers, silos, bins and bunkers, this opening shall be fitted with a guard to prevent anyone falling in.If a horizontal grid of bars or a rigid wire screen is us

22、ed, it shall cover the upper opening in its entirety and be designed so that it withstands the impact of someone falling from a height of1m.The gap between the bars or the mesh dimensions of the rigid wire screen shall not exceed 200 mm.If the guard consists of a fixed guard-rail, it shall be at lea

23、st 1 m high in accordance with ISO 1819.If the opening of the silo is at ground level and the feeding is carried out by a vehicle, the guard-rail may be discontinued at the vehicle feed point and a device preventing the vehicle falling into the silo shall be provided.If, in the absence of the vehicl

24、e, there is a risk of someone falling into the silo, an additional protective device preventing this from happening shall be provided.5.1.1.3.2 Inspection doors, detachable parts and openings in the guard-rails, specified in 5.1.1.3.1, shall, as in the case of closed silos, be fitted with a device s

25、o that they can be locked with a key.5.1.1.3.3 The rules specified in 5.1.1.3.1 and 5.1.1.3.2 are also applicable to partially open hoppers, silos, bins or bunkers; for example, cases where feeding is carried out by mobile conveyors (shuttle conveyors) or by travelling tripper.5.1.1.4 Pneumatically

26、filled and/or pneumatically emptied hoppers, silos, bins and bunkers for loose bulk materials5.1.1.4.1 The components shall be designed so that they are capable of withstanding the maximum permitted pressure or vacuum.5.1.1.4.2 If filling is carried out by blowing, a pressure-relief device shall be

27、fitted to prevent the system pressure exceeding the safe working pressure.5.1.1.4.3 If filling is carried out by suction, the system shall be equipped with a suitable safety device so as to prevent the vacuum exceeding the acceptable limit.5.1.1.4.4 If hoppers, silos, bins or bunkers incorporate a p

28、neumatic transfer or fluidization system, any dynamic loads resulting from this should be taken into consideration.5.1.2 Bin gates5.1.2.1 General5.1.2.1.1 Depending on the nature of materials, bin gates shall be designed so that their operation ensures satisfactory interruption of the flow of materi

29、als. Opening the bin gates shall allow regular flow of materials once they have started to flow.5.1.2.1.2 Bin gates shall be designed so that they cannot open accidentally.5.1.2.1.3 Manual operation of bin gates shall not require a muscular force of more than 300 N per operator.5.1.2.2 Bin gates for

30、 pneumatic systemsBin gates for pneumatic systems shall be designed so as to ensure satisfactory tightness for the material concerned and for the maximum permitted pressure or vacuum.5.1.3 Integrated mechanical handling equipmentSee ISO 1819.BS 6989:1989 BSI 03-1999BS 6989:1989 BSI 03-1999 35.2 At t

31、he installation stage (design, manufacture and entry into service)5.2.1 Hoppers, silos, bins and bunkers5.2.1.1 General5.2.1.1.1 If the filling of hoppers, silos, bins and bunkers is automatic, suitable automatic devices shall be provided to stop the feeding process when the hoppers, silos, bins and

32、 bunkers reach full capacity.5.2.1.1.2 If there is a health hazard from gas, dust or dangerous mixtures, all necessary safety precautions shall be taken, in particular:a) by using controlled operational methods (for example, a closed system);b) by preventing the escape of hazardous substances (for e

33、xample, by suction);c) by preventing anyone from coming into contact with such substances;d) by providing protective clothing and breathing apparatus.5.2.1.1.3 If there is a danger of explosion through the presence of gas, dust or explosive mixtures, all necessary safety precautions shall be taken t

34、o avoid explosions or limit the consequences, in particular:a) by avoiding the build-up of an explosive atmosphere;b) by avoiding sources of ignition;c) by using explosive-pressure-resistant systems;d) by making previsions forexplosive-pressure-relief openings;e) by adopting explosion suppression me

35、asures.5.2.1.1.4 All precautions shall be taken in order to prevent anyone from falling into or being buried in these installations, and, in particular, in order to avoid anyone getting inside the hoppers, silos, bins and bunkers when there are no efficient protection arrangements, such as:a) a well

36、-designed discharge arrangement;b) devices for loosening blockages;c) interlocked access (manholes, etc.);d) bunker winches.5.2.1.1.5 In order to ensure compliance with the rule specified in 5.1.1.1.2, the following provisions shall be made:a) if the equipment moves along fixed paths (for example, f

37、ixed tracks), these tracks shall be laid in such a way as to provide the required minimum clearances;b) where steerable vehicles are used, special devices, such as bollards, island plinths or continuous curbs, shall be provided to ensure these distances are maintained.5.2.1.1.6 If the manufacturer i

38、s not aware of the special characteristics of the installation, which is generally the case for standard bins and bunkers sold as produced, the contractor in charge of putting up the installation shall be responsible for the provision of the safety devices covered by the rule specified in 5.1.1.3.1.

39、5.2.1.1.7 Safety openings which are located below the maximum level of the product shall open inwards.5.2.1.1.8 Manholes and other access openings shall conform to national standards.5.2.1.2 Pneumatically filled and/or pneumatically emptied hoppers, silos, bins and bunkers for loose bulk materials5.

40、2.1.2.1 If a pneumatic installation operates with a conveying gas which is harmful or which conveys harmful materials, the point at which the gas is discharged shall be situated in a safe place.5.2.1.2.2 Specific dangers due to static electricity caused by the displacement or the movement of materia

41、ls shall be taken into account (see 5.2.1.1.2 to 5.2.1.1.4).5.2.2 Bin gatesThe means of operating bin gates, whether manual, or mechanical, shall be readily accessible. In the case of direct loading of vehicles under the bin gate, the gate control shall be placed so as to permit supervision of the f

42、low, without any danger to the operator.5.2.3 Marking of equipmentAll powered appliances or complete installations shall carry the following indications permanently and legibly marked in a clearly visible place:a) the name and address of manufacturer or supplier and his mark;b) the year of manufactu

43、re and serial number.5.2.4 Access ways, stairways and control roomsSee ISO 1819.Safety devices shall be installed and checked before any test.5.3 During the utilization stage (operation and maintenance)5.3.1 General5.3.1.1 Hoppers, silos, bins and bunkers or storage equipment shall never be used or

44、modified for a purpose or materials other than that for which they have been designed nor under conditions other than those stipulated in the sales contract and in the operating and maintenance instructions, without the user ensuring that it is safe to do so.BS 6989:19893BS 6989:19894 BSI 03-19995.3

45、.1.2 The user shall have adequate feed control so that he can prevent the appliance from becoming overloaded.Clear working instructions concerning loading of appliances shall be prominently displayed near the places of work.5.3.1.3 The user shall not alter feed points, especially their position, or

46、increase the flow-rate, without ensuring that it is safe to do so.5.3.1.4 In addition to the relevant rule specified in ISO 1819, it is strictly forbidden to transport people on mechanical conveyors which feed directly into silos or hoppers.5.3.1.5 Only the staff responsible for doing so shall opera

47、te the installation or intervene during normal operation of the installation; in particular, the installation shall only be put into service by a qualified and competent representative.5.3.1.6 The staff shall be acquainted with normal and emergency stopping devices and these devices shall be readily

48、 accessible; access areas shall be kept free of obstacles. Periodic checks shall be made to ensure that these devices are operating correctly.5.3.1.7 Before restarting an appliance after an emergency or untimely stop, an investigation should be carried out toa) determine and rectify the cause of the

49、 stoppage;b) repair any fault in the appliance;c) check that every safety device which may have been affected by the stoppage is examined and made fully operational;d) check that staff are not at risk.5.3.1.8 The automatic devices, mentioned in 5.2.1.1.1 for stopping the feeding of hoppers, silos, bins and bunkers which have reached their maximum level, shall undergo routine testing to check their effectiveness.5.3.1.9 Access to the inside of hoppers, silos, bins and bunkers is prohibited and notice of this prohibition shall be prominently displayed.If it is necessary to