ASTM G172-2003(2010) Standard Guide for Statistical Analysis of Accelerated Service Life Data《加速运行的寿命数据的统计分析指南》.pdf

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1、Designation: G172 03 (Reapproved 2010)Standard Guide forStatistical Analysis of Accelerated Service Life Data1This standard is issued under the fixed designation G172; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of las

2、t revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide briefly presents some generally acceptedmethods of statistical analyses that are useful in the interpre-tation

3、 of accelerated service life data. It is intended to producea common terminology as well as developing a commonmethodology and quantitative expressions relating to servicelife estimation.1.2 This guide covers the application of the Arrheniusequation to service life data. It serves as a general model

4、 fordetermining rates at usage conditions, such as temperature. Itserves as a general guide for determining service life distribu-tion at usage condition. It also covers applications where morethan one variable act simultaneously to affect the service life.For the purposes of this guide, the acceler

5、ation model used formultiple stress variables is the Eyring Model. This model wasderived from the fundamental laws of thermodynamics and hasbeen shown to be useful for modeling some two variableaccelerated service life data. It can be extended to more thantwo variables.1.3 Only those statistical met

6、hods that have found wideacceptance in service life data analyses have been consideredin this guide.1.4 The Weibull life distribution is emphasized in this guideand example calculations of situations commonly encounteredin analysis of service life data are covered in detail. It is theintention of th

7、is guide that it be used in conjunction with GuideG166.1.5 The accuracy of the model becomes more critical as thenumber of variables increases and/or the extent of extrapola-tion from the accelerated stress levels to the usage levelincreases. The models and methodology used in this guide areshown fo

8、r the purpose of data analysis techniques only. Thefundamental requirements of proper variable selection andmeasurement must still be met for a meaningful model toresult.2. Referenced Documents2.1 ASTM Standards:2G166 Guide for Statistical Analysis of Service Life DataG169 Guide for Application of B

9、asic Statistical Methods toWeathering Tests3. Terminology3.1 Terms Commonly Used in Service Life Estimation:3.1.1 accelerated stress, nthat experimental variable,such as temperature, which is applied to the test material atlevels higher than encountered in normal use.3.1.2 beginning of life, nthis i

10、s usually determined to bethe time of delivery to the end user or installation into fieldservice. Exceptions may include time of manufacture, time ofrepair, or other agreed upon time.3.1.3 cdf, nthe cumulative distribution function (cdf),denoted by F (t), represents the probability of failure (or th

11、epopulation fraction failing) by time = (t). See 3.1.7.3.1.4 complete data, na complete data set is one where allof the specimens placed on test fail by the end of the allocatedtest time.3.1.5 end of life, noccasionally this is simple and obvious,such as the breaking of a chain or burning out of a l

12、ight bulbfilament. In other instances, the end of life may not be socatastrophic or obvious. Examples may include fading, yellow-ing, cracking, crazing, etc. Such cases need quantitativemeasurements and agreement between evaluator and user as tothe precise definition of failure. For example, when so

13、mecritical physical parameter (such as yellowing) reaches apre-defined level. It is also possible to model more than onefailure mode for the same specimen (that is, the time to reacha specified level of yellowing may be measured on the samespecimen that is also tested for cracking).3.1.6 f(t), nthe

14、probability density function (pdf), equalsthe probability of failure between any two points of time t(1)and t(2); f (t)=dFt!/dt . For the normal distribution, the pdfis the “bell shape” curve.1This guide is under the jurisdiction of ASTM Committee G03 on Weatheringand Durability and is the direct re

15、sponsibility of Subcommittee G03.08 on ServiceLife Prediction.Current edition approved July 1, 2010. Published July 2010. Originally approvedin 2002. Last previous edition approved in 2002 as G172 - 03. DOI: 10.1520/G0172-03R10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, or

16、contact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.1.7 F(t), nthe p

17、robability that a random unit drawn fromthe population will fail by time (t). Also F (t) = the decimalfraction of units in the population that will fail by time (t). Thedecimal fraction multiplied by 100 is numerically equal to thepercent failure by time (t).3.1.8 incomplete data, nan incomplete dat

18、a set is onewhere (1) there are some specimens that are still surviving atthe expiration of the allowed test time, or (2) where one ormore specimens is removed from the test prior to expiration ofthe allocated test time. The shape and scale parameters of theabove distributions may be estimated even

19、if some of the testspecimens did not fail. There are three distinct cases where thismight occur.3.1.8.1 multiple censored, nspecimens that were removedprior to the end of the test without failing are referred to as leftcensored or type II censored. Examples would include speci-mens that were lost, d

20、ropped, mishandled, damaged or brokendue to stresses not part of the test.Adjustments of failure ordercan be made for those specimens actually failed.3.1.8.2 specimen censored, nspecimens that were stillsurviving when the test was terminated after a set number offailures are considered to be specime

21、n censored. This isanother case of right censored or type I censoring. See 3.1.8.3.3.1.8.3 time censored, nspecimens that were still surviv-ing when the test was terminated after elapse of a set time areconsidered to be time censored. Examples would includeexperiments where exposures are conducted f

22、or a predeter-mined length of time.At the end of the predetermined time, allspecimens are removed from the test. Those that are stillsurviving are said to be censored. This is also referred to asright censored or type I censoring. Graphical solutions can stillbe used for parameter estimation. A mini

23、mum of ten observedfailures should be used for estimating parameters (that is, slopeand intercept, shape and scale, etc.).3.1.9 material property, ncustomarily, service life is con-sidered to be the period of time during which a system meetscritical specifications. Correct measurements are essential

24、 toproduce meaningful and accurate service life estimates.3.1.9.1 DiscussionThere exists many ASTM recognizedand standardized measurement procedures for determiningmaterial properties. These practices have been developedwithin committees having appropriate expertise, therefore, nofurther elaboration

25、 will be provided.3.1.10 R(t), nthe probability that a random unit drawnfrom the population will survive at least until time (t). Also R(t) = the fraction of units in the population that will survive atleast until time (t); R (t)=1F (t).3.1.11 usage stress, nthe level of the experimental vari-able t

26、hat is considered to represent the stress occurring innormal use. This value must be determined quantitatively foraccurate estimates to be made. In actual practice, usage stressmay be highly variable, such as those encountered in outdoorenvironments.3.1.12 Weibull distribution, nfor the purposes of

27、thisguide, the Weibull distribution is represented by the equation:Ft! 5 1 2 e2StcDb(1)where:F(t) = probability of failure by time (t) as defined in 3.1.7,t = units of time used for service life,c = scale parameter, andb = shape parameter.3.1.12.1 DiscussionThe shape parameter (b), 3.1.12,issocalled

28、 because this parameter determines the overall shape ofthe curve. Examples of the effect of this parameter on thedistribution curve are shown in Fig. 1.3.1.12.2 DiscussionThe scale parameter (c), 3.1.12,issocalled because it positions the distribution along the scale ofthe time axis. It is equal to

29、the time for 63.2 % failure.NOTE 1This is arrived at by allowing t to equal c in Eq 1. This thenreduces to Failure Probability=1e-1. which further reduces to equal 1 0.368 or 0.632.4. Significance and Use4.1 The nature of accelerated service life estimation nor-mally requires that stresses higher th

30、an those experiencedduring service conditions are applied to the material beingevaluated. For non-constant use stress, such as experienced bytime varying weather outdoors, it may in fact be useful tochoose an accelerated stress fixed at a level slightly lower than(say 90 % of) the maximum experience

31、d outdoors. By control-ling all variables other than the one used for acceleratingdegradation, one may model the expected effect of that variableat normal, or usage conditions. If laboratory accelerated testdevices are used, it is essential to provide precise control of thevariables used in order to

32、 obtain useful information for servicelife prediction. It is assumed that the same failure mechanismoperating at the higher stress is also the life determiningmechanism at the usage stress. It must be noted that the validityof this assumption is crucial to the validity of the final estimate.4.2 Acce

33、lerated service life test data often show differentdistribution shapes than many other types of data. This is dueto the effects of measurement error (typically normally distrib-uted), combined with those unique effects which skew servicelife data towards early failure time (infant mortality failures

34、) orlate failure times (aging or wear-out failures). Applications ofthe principles in this guide can be helpful in allowing investi-gators to interpret such data.4.3 The choice and use of a particular acceleration modeland life distribution model should be based primarily on howwell it fits the data

35、 and whether it leads to reasonableprojections when extrapolating beyond the range of data.Further justification for selecting models should be based ontheoretical considerations.NOTE 2Accelerated service life or reliability data analysis packagesare becoming more readily available in common compute

36、r softwarepackages.This makes data reduction and analyses more directly accessibleto a growing number of investigators. This is not necessarily a good thingas the ability to perform the mathematical calculation, without thefundamental understanding of the mechanics may produce some seriouserrors. Se

37、e Ref (1).33The boldface numbers in parentheses refer to the list of references at the end ofthis standard.G172 03 (2010)25. Data Analysis5.1 OverviewIt is critical to the accuracy of Service LifePrediction estimates based on accelerated tests that the failuremechanism operating at the accelerated s

38、tress be the same asthat acting at usage stress. Increasing stress(es), such astemperature, to high levels may introduce errors due to severalfactors. These include, but are not limited to, a change offailure mechanism, changes in physical state, such as changefrom the solid to glassy state, separat

39、ion of homogenousmaterials into two or more components, migration of stabiliz-ers or plasticisers within the material, thermal decompositionof unstable components and formation of new materials whichmay react differently from the original material.5.2 A variety of factors act to produce deviations f

40、rom theexpected values. These factors may be of purely a randomnature and act to either increase or decrease service lifedepending on the magnitude and nature of the effect of thefactor. The purity of a lubricant is an example of one suchfactor. An oil clean and free of abrasives and corrosivemateri

41、als would be expected to prolong the service life of amoving part subject to wear.Acontaminated oil might prove tobe harmful and thereby shorten service life. Purely randomvariation in an aging factor that can either help or harm aservice life might lead to a normal, or gaussian, distribution.Such d

42、istributions are symmetrical about a central tendency,usually the mean.5.2.1 Some non-random factors act to skew service lifedistributions. Defects are generally thought of as factors thatcan only decrease service life (that is, monotonically decreas-ing performance). Thin spots in protective coatin

43、gs, nicks inextruded wires, chemical contamination in thin metallic filmsare examples of such defects that can cause an overall failureeven though the bulk of the material is far from failure. Thesefactors skew the service life distribution towards early failuretimes.5.2.2 Factors that skew service

44、life towards greater timesalso exist. Preventive maintenance on a test material, highquality raw materials, reduced impurities, and inhibitors orother additives are such factors. These factors produce lifetimedistributions shifted towards increased longevity and are thosetypically found in products

45、having a relatively long productionhistory.5.3 Failure DistributionThere are two main elements tothe data analysis for Accelerated Service Life Predictions. Thefirst element is determining a mathematical description of thelife time distribution as a function of time. The Weibulldistribution has been

46、 found to be the most generally useful. AsWeibull parameter estimations are treated in some detail inGuide G166, they will not be covered in depth here. It is theintention of this guide that it be used in conjunction with GuideG166. The methodology presented herein demonstrates how tointegrate the i

47、nformation from Guide G166 with acceleratedtest data. This integration permits estimates of service life to bemade with greater precision and accuracy as well as in lesstime than would be required if the effect of stress were notaccelerated. Confirmation of the accelerated model should bemade from f

48、ield data or data collected at typical usageconditions.5.3.1 Establishing, in an accelerated time frame, a descrip-tion of the distribution of frequency (or probability) of failureFIG. 1 Effect of the Shape Parameter (b) on the Weibull Probability DensityG172 03 (2010)3versus time in service is the

49、objective of this guide. Determi-nation of the shape of this distribution as well as its positionalong the time scale axis is the principal criteria for estimatingservice life.5.4 Acceleration ModelThe most common model forsingle variable accelerations is the Arrhenius model. It wasdetermined empirically from observations made by the Swed-ish scientist S. A. Arrhenius. As it is one that is oftenencountered in accelerated testing it will be used as thefundamental model for single variables accelerations in thisguide.5.4.1 Although the Arrhenius model is co