ASTM F2283-2012 Standard Specification for Shipboard Oil Pollution Abatement System《船载防油污染系统的标准规范》.pdf

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1、Designation: F2283 04 (Reapproved 2009) F2283 12 An American National StandardStandard Specification forShipboard Oil Pollution Abatement System1This standard is issued under the fixed designation F2283; the number immediately following the designation indicates the year oforiginal adoption or, in t

2、he case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers the design, manufacture, installation, performance, and ope

3、ration of a shipboard oil pollutionabatement system (OPAS) that collects, transfers, and processes all the oily waste generated from incidental operation of machineryspaces. This specification applies to commercial and public vessels and is intended for use by designers, manufacturers, purchasers,in

4、stallers and operators of shipboard OPAS to determine the requirements for system design, equipment manufacture, equipmentpurchase, system integration and installation, and system in-service operation. This specification and its supplementary sectionsmay be tailored to meet the specific users needs

5、to cover from OPAS new construction to retrofitting of individual OPASequipment.1.2 OPAS is comprised of drain tanks, bilge suctions, transfer pumps, Oily Bilge Water Holding Tanks, Oil Residue (sludge)Tanks, 15 ppm Bilge Separator systems, 15 ppm Bilge Alarm, automatic stopping device, and deck con

6、nections. The 15 ppm BilgeSeparator is considered to be applicable for use to separate oily bilge water and ballast water from fuel oil tanks. Treatment ofballast water is addressed in other regulations/ standards and is not addressed herein.1.3 This specification covers a shipboard oil pollution ab

7、atement system (OPAS) that processes oily waste and allows selectivesuction from all oily waste holding tanks, waste oil, dirty oil, and drain tanks and the bilges of all oily water generating spacesfor operation within the U.S. Contiguous Zone as excepted by local regulatory authorities.the system

8、from the point of enteringthe OPAS until the oil-water mixture is treated, the clean water meeting the applicable discharge limits is discharged overboard,and the separated oil is contained for on shore disposal or further treatment. It also includes concepts for minimizing oily wastegeneration. The

9、 ASTM specification is intended to augment the existing regulations, provide the user options to meet their specificneeds, and should not be considered a replacement for overriding regulation.1.1.1 This specification covers the system from the point of entering the system until the oil-water mixture

10、 is treated anddischarged overboard.1.1.2 This includes minimizing oily waste generation, the oily waste holding tank, the oil-water separation device, the controlsystem, feed and recirculation pump(s), a secondary treatment device, and an automatic stopping device capable of detecting 15ppm oil in

11、the waste stream.1.1.3 Fig. 1 provides a general system schematic to utilize for system configuration.1.4 It is recognized that the development and testing of high capacity separating equipment designed for dealing with effluentfrom cargo tanks on tankers pose special problems and such equipment is

12、not required to be tested under International MaritimeOrganization (IMO) Marine Environment Protection Committee (MEPC) resolution MEPC.107(49) nor is it covered in thisspecification1.5 There are means to reduce the volume of bilge and/or process oily waste that are not considered 15 ppm Bilge Separ

13、atorssystems. Examples include incinerators, evaporators, combinations thereof, and other technologies. Such processes may requireaddressing all potential issues with the system such as toxicology and emissions to atmosphere. Such means and/or processes areout of scope of this standard.1.6 This stan

14、dard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatorylimitations prior to use.1 This specification is under

15、the jurisdiction of ASTM Committee F25 on Ships and Marine Technology and is the direct responsibility of Subcommittee F25.06 on MarineEnvironmental Protection.Current edition approved Nov. 1, 2009June 1, 2012. Published January 2010September 2012. Originally approved in 2004. Last previous edition

16、approved in 20042009as F2283 - 04.F2283 - 04(2009). DOI: 10.1520/F2283-04R09.10.1520/F2283-12.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically poss

17、ible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, We

18、st Conshohocken, PA 19428-2959. United States12. Referenced Documents2.1 ASTM Standards:2A307 Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile StrengthA312/A312M Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel PipesA530/A530M Specification for

19、 General Requirements for Specialized Carbon and Alloy Steel PipeA563 Specification for Carbon and Alloy Steel NutsA999/A999M Specification for General Requirements for Alloy and Stainless Steel PipeB165 Specification for Nickel-Copper Alloy (UNS N04400) Seamless Pipe and TubeF467 Specification for

20、Nonferrous Nuts for General UseF468 Specification for Nonferrous Bolts, Hex Cap Screws, and Studs for General UseF708 Practice for Design and Installation of Rigid Pipe Hangers2 For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at serviceastm.org.

21、For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.FIG. 1 Notional Shipboard Oil Pollution Abatement SystemF2283 122F992 Specification for Valve Label PlatesF993 Specification for Valve Locking DevicesF998 Specification for Centrifug

22、al Pump, Shipboard UseF1030 Practice for Selection of Valve OperatorsF1098 Specification for Envelope Dimensions for Butterfly ValvesNPS 2 to 24F1122 Specification for Quick Disconnect Couplings (6 in. NPS and Smaller)F1155 Practice for Selection and Application of Piping System MaterialsF1166 Pract

23、ice for Human Engineering Design for Marine Systems, Equipment, and FacilitiesF1298 Specification for Flexible, Expansion-Type Ball Joints for Marine ApplicationsF1323 Specification for Shipboard IncineratorsF1337 Practice for Human Systems Integration Program Requirements for Ships and Marine Syste

24、ms, Equipment, and FacilitiesF1510 Specification for Rotary Positive Displacement Pumps, Ships UseF1511 Specification for Mechanical Seals for Shipboard Pump ApplicationsF2044 Specification for Liquid Level Indicating Equipment, ElectricalF2045 Specification for Indicators, Sight, Liquid Level, Dire

25、ct and Indirect Reading, Tubular Glass/PlasticF2446 Classification for Hierarchy of Equipment Identifiers and Boundaries for Reliability, Availability, and Maintainability(RAM) Performance Data Exchange2.2 ANSIANSI/ASME Standards:3B16.1 Cast Iron Pipe Flanges and Flange FittingsB16.5 Steel Pipe Flan

26、ges, Flanged Valves and Fittings 150, 300, 400, 600, 900, 1500 and 2500 lbB16.11 Forged Steel Fittings, Socket Welding and ThreadedB16.24 Bronze Flanges and Flanged Fittings 150, 300 lb2.3 Code of Federal Regulations:433 CFR Part 155 Department of Homeland Security, U.S. Coast Guard (USCG), Oil or H

27、azardous Material Pollution PreventionRegulations for Vessels40 CFR Part 136 Guidelines Establishing Test Procedures for the Analysis of Pollutants46 CFR Part 162 Department of Homeland Security, U.S. Coast Guard (USCG), Engineering Equipment46 CFR Part 147 Department of Homeland Security, U.S. Coas

28、t Guard (USCG), Hazardous Ships Stores40 CFR Part 171 Department of Transportation (DoT), Research and Special Programs Administration (RSPA), GeneralInformation, Regulations and Definitions2.4 International Maritime Organization (IMO):5MARPOL 73/78 International Convention for the Prevention of Pol

29、lution from Ships, 1973 as modified by the Protocol of 1978,Annex IPrevention of Pollution by OilMEPC.107 (49) Resolution Revised Guidelines and Specifications for Pollution Prevention Equipment for Machinery SpaceBilges of ShipsIMO MEPC.187 (59) Amendments to the Annex of the Protocol of 1978 Relat

30、ing to the International Convention for thePrevention of Pollution from Ships, 1973IMO MEPC.1/Circ.759 Guidelines for a Shipboard Oil Waste Pollution Prevention PlanIMO MEPC.1 Circ 642 2008 Revised Guidelines for Systems for Handling Oily Waste in Machinery Spaces of ShipsIncorporating Guidance Note

31、s for an Integrated Bilge water Treatment System (IBTS)IMO MEPC.1/Circ.760 Amendments to the 2008 Revised Guidelines for Systems for Handling Oily Wastes in MachinerySpaces of Ships Incorporating Guidance Notes for an Integrated Bilge Water Treatment System (IBTS) (MEPC.1/CIRC.642,as amended by MEPC

32、.1/CIRC.676)IMO MEPC.1 Circ 677 Guide to Diagnosing Contaminants in Oily Bilge Water to Maintain, Operate and Troubleshoot BilgeWater Treatment Systems2.5 Other Documents:ANSI/ISA 60079-13 or IEC 60079-1 Electrical apparatus for explosive gas atmospheresPart 1: Flameproof Enclosures “d”3ANSI/ NEMA M

33、G 1 Motors and generators3IEC 60085 Electrical insulationThermal evaluation and designation6IEC 60092-350 Electrical installations in shipsPart 350: General construction and test methods of power, control andinstrumentation cables for shipboard and offshore applications6IEC 60092-353 Electrical Inst

34、allations in ShipsPart 353: Single and Multicore Non-radial Field Power Cables with ExtrudedSolids Insulation for Rated Voltages 1 KV and 3 KV6IEC 60529 Degrees of Protection Provided by Enclosures, International Protection Rating (IP Codes)63 Available from American National Standards Institute (AN

35、SI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http:/www.ansi.org.4 Available from U.S. Government Printing Office Superintendent of Documents, 732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401.5 Available from International Maritime Organization (IMO) Publishing, 4 Albert Embankment

36、, London SE1 7SR, United Kingdom.6 Available from International Electrotechnical Commission (IEC), 3 rue de Varemb, Case postale 131, CH-1211, Geneva 20, Switzerland, http:/www.iec.ch.F2283 12364 Federal Register Number 173, 8 September 1999 Contiguous Zone Proclamation ANSI/NFPA No. 70 National Ele

37、ctricalCode7IEEE 45-20021580 Recommended Practice for Electric Installations on Shipboard International Convention for the Preventingof Pollution from Ships (1973), as modified by the Protocols of 1978 (MARPOL 73/78) and 1997 and associated Annexes,including Annex I and Annex VIMarine Cable for use

38、on Shipboard and Fixed or Floating Marine Platforms8Resolution MEPC.107(49)NFPA 70 Revised Guidelines and Specifications for Pollution Prevention Equipment for MachinerySpace Bilges of ShipsNational Electrical Code9Public Law 92-500 Federal Water Pollution Control Act, October 18, 1972, as amended b

39、y Public Law 95-217, Clean Water Act,December 27, 1977, as amended Underwriters Laboratories Standard 913 (as revised April 8, 1976)7UL Standard 913 Standard for Intrinsically Safe Apparatus and Associated Apparatus for Use in Class I, II, III, Division 1,Hazardous (Classified) Locations10UL 1309 St

40、andard for Safety Marine Shipboard Cable10UL 1203 Explosion-Proof and Dust-Ignition Electrical Equipment for Use in Hazardous (Classified) LocationsISO 93772:2000 Water QualityDetermination of Hydrocarbon Oil IndexPart 2: Method Using Solvent Extraction and GasChromatography113. Terminology3.1 Defin

41、itions of Terms Specific to This Standard:3.1.1 15 ppm separation devicea separation device that is designed to remove enough oil from an oil-water mixture to providea resulting mixture that has an oil concentration of 15 ppm or less.3.1.2 automatic stopping devicea device that automatically stops a

42、ny discharge overboard of oily mixture when the oil contentof the effluent exceeds 15 ppm.3.1.1 15 ppm bilge alarman instrument that is designed to measure the oil content of oily mixtures from machinery spacebilges and fuel oil tanks that carry ballast and activate an alarm at a set concentration l

43、imit. Also, referred to in this standard asOil Content Monitor (OCM).3.1.2 15 ppm bilge monitorseparatoran instrument that is designed to measure and record the oil content of oily mixturesfrom machinery space bilges and fuel oil tanks that carry ballast.device that may include any combinations of a

44、 separator, filter,coalescer or other means, and also a single unit designed to produce an effluent with oil content not exceeding 15 ppm. Also,referred to in this document as Oil-Water Separator (OWS).3.1.3 automatic stopping devicea device that automatically stops any discharge overboard of oily m

45、ixture when the oil contentof the effluent exceeds 15 ppm. Also, referred to in this document as diverter valve.3.1.4 bilge primary tanka tank used as a means of pre-treatment for separation of oily bilge water.3.1.5 bulk oilliquid phase composed mostly of oil or oil residue.3.1.6 certifying adminis

46、trationany entity appropriately authorized by a government to carry out the functions prescribed inregulations pertaining to oily waste.3.1.7 cargo monitorcommercial vesselan instrument that is designed to measure and record the oil content of cargo residuesfrom cargo tanks and oily mixtures combine

47、d with these residues.any vessel (that is, boat or ship) engaged in commercial tradeor that carries passengers for hire. This would exclude pleasure craft that do not carry passengers for hire or warships.3.1.8 contiguous zonethe entire zone established by the United States under Contiguous Zone Pro

48、clamation. SourcePresidential Proclamation 7219 of August 2, 1999.64 Fed. Reg 1733.1.9 dischargeincludes, but is not limited to, any spilling, leaking, pumping, pouring, emitting, emptying, ordumping.dumping, however caused.3.1.10 diverter valvereferred to in this document as automatic stopping devi

49、ce.3.1.11 flag statethe authority under which a country exercises regulatory control over the commercial vessel which isregistered under its flag. This involves the inspection, certification, and issuance of safety and pollution prevention documents.3.1.12 free oiloil in water that is not chemically emulsified or highly dispersed by mechanical means.3.1.13 GTgross tonnage.7 Available from U.S. Government Printing Office Superintendent of Documents, 732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401.8 Available from Institute of Electrical