ASTM B792-2009 Standard Specification for Zinc Alloys in Ingot Form for Slush Casting《空壳铸造用铸模中的锌合金锭标准规范》.pdf

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1、Designation: B792 09Standard Specification forZinc Alloys in Ingot Form for Slush Casting1This standard is issued under the fixed designation B792; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number

2、 in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers commercial zinc alloys iningot form for remelting for the manufacture of castings fromthe alloys as specified and

3、designated as shown in Table 1.1.2 Slush casting alloys are used primarily for the manufac-ture of hollow castings such as lighting fixtures, lamp bases,and small statues.1.3 This specification covers two zinc alloys which arespecified and designated as follows:UNS ASTMZ34510 Slush Casting Alloy AZ3

4、0500 Slush Casting Alloy B1.4 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.5 This standard does not purport to address all of thesaf

5、ety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to become familiarwith all hazards including those identified in the appropriateMaterial Safety Data Sheet (MSDS) for this product/materialas provided by the manufacturer, to establish appropriatesafe

6、ty and health practices, and determine the applicability ofregulatory limitations prior to use.2. Referenced Documents2.1 The following documents of the issue in effect on dateof order acceptance form a part of this specification to theextent referenced herein:2.2 ASTM Standards:2B899 Terminology Re

7、lating to Non-ferrous Metals andAlloysB908 Practice for the Use of Color Codes for Zinc CastingAlloy IngotE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with SpecificationsE88 Practice for Sampling Nonferrous Metals and Alloys inCast Form for Determination of Chemical

8、 CompositionE527 Practice for Numbering Metals and Alloys in theUnified Numbering System (UNS)E536 Test Methods for Chemical Analysis of Zinc and ZincAlloys2.3 ISO Standards:3ISO 3815-1 Zinc and zinc alloys Part 1:Analysis of solidsamples by optical emission spectrometryISO 3815-2 Zinc and zinc allo

9、ys Part 2: Analysis byinductively coupled plasma optical emission spectrometry3. Terminology3.1 Terms shall be defined in accordance with TerminologyB899.4. Ordering Information4.1 Orders for ingots under this specification shall includethe following information:1This specification is under the juri

10、sdiction of ASTM Committee B02 onNonferrous Metals and Alloys and is the direct responsibility of SubcommitteeB02.04 on Zinc and Cadmium.Current edition approved Oct. 1, 2009. Published November 2009. Originallyapproved in 1988. Last previous edition approved in 2008 as B792 08. DOI:10.1520/B0792-09

11、.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI)

12、, 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.TABLE 1 Chemical and North American Color CodeRequirementsA,BComposition, %UNS Z34510Slush Casting Alloy AUNS Z30500Slush Casting Alloy BColor CodeCBlack/Red Black/OrangeElementCopper 0.20.3 0.1 maxAluminum 4.505.00 5.255.75Lead 0.00

13、7 max 0.007 maxCadmium 0.005 max 0.005 maxTin 0.005 max 0.005 maxIron 0.100 max 0.100 maxMagnesium 0.010 max 0.010 maxZinc Remainder RemainderAThe following applies to all specified limits in this table. For purposes ofdetermining conformance with this specification, the observed or calculated value

14、obtained from analysis shall be rounded off “to the nearest unit” in the lastright-hand place of figures used in expressing the specified limit, in accordancewith the rounding method of Practice E29.BUNS designations were established in accordance with Practice E527.CRefer to Practice B908. (Note: C

15、olors indicated are for North Americanapplications.)1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4.1.1 Quantity in pounds,4.1.2 Alloy (Table 1),4.1.3 Size, if not m

16、anufacturers standard,4.1.4 Specification number and date,4.1.5 Source inspection (Section 7), and4.1.6 Marking (Section 9).5. Materials and Manufacture5.1 The alloys may be made by any approved process.5.2 The material covered by this specification shall be ofuniform quality and shall be free from

17、dross, slag, or otherharmful contamination. The ingot shall also be reasonably freeof surface corrosion and adhering foreign matter.6. Chemical Requirements6.1 LimitsThis alloy shall conform to the requirements asto chemical composition prescribed in Table 1. Conformanceshall be determined by the pr

18、oducer by analyzing samplestaken at the time the ingots are made. If the producer hasdetermined the chemical composition of the metal during thecourse of manufacture, he shall not be required to sample andanalyze the finished product.6.2 In case of dispute, the following requirements shallapply:6.2.

19、1 Number of SamplesSamples for verification ofchemical composition shall be taken as follows:6.2.1.1 If the ingots are shipped in carload lots of the samealloy, not less than five ingots shall be taken at random fromthe carload for sampling. If the shipment is less than a carloadlot, one sample ingo

20、t shall be taken for each 10 000 lb (4 500kg) or fraction thereof. When it is deemed necessary, a samplemay be taken from each melt of 1 000 lb (450 kg) or more.6.3 Methods of SamplingSamples from ingots for deter-mination of chemical composition shall be taken in accordancewith one of the following

21、 methods:6.3.1 Samples for chemical analysis shall be taken from thematerial by drilling, sawing, milling, turning, or clipping arepresentative piece or pieces to obtain weight of preparedsample not less than 100 g. Sampling shall be in accordancewith Practice E88.6.3.2 By agreement, an optional met

22、hod of sampling foranalysis may be by melting together representative portions ofeach ingot selected, and then sampling the liquid composite bycasting suitable specimens for either spectrographic or chemi-cal analysis.6.3.3 Sample may also be in the form of a separately castspectrographic specimen t

23、aken from the same pour used to castthe ingot.6.4 Method of AnalysisThe determination of chemicalcomposition shall be made in accordance with suitable chemi-cal (Test Methods E536), suitable spectrochemical methodsISO 3815-1 or ISO 3815-2, or other methods. In case ofdispute, the results should pref

24、erably be secured by TestMethods E536, ISO 3815-1 or ISO 3815-2 and shall be thebasis of acceptance.7. Source Inspection7.1 If the purchaser desires that his representative inspect orwitness the inspection and testing of the product prior toshipment, such agreement shall be made by the purchaser and

25、producer or supplier as part of the contract or purchase order.7.2 When such inspection or witness of inspection andtesting is agreed upon, the producer or supplier shall afford thepurchasers representative all reasonable facilities to satisfyhim that the product meets the requirements of this speci

26、fica-tion. Inspection and tests shall be conducted so there is nounnecessary interference with the producers operations.8. Rejection and Rehearing8.1 Material that fails to conform to the requirements of thisspecification may be rejected. Rejection should be reported tothe producer or supplier promp

27、tly and in writing. In case ofdissatisfaction with the results of the test, the producer orsupplier may make claim for a rehearing. If the rehearingestablishes that the material does not conform to the require-ments of this specification, as much of the rejected originalmaterial as possible shall be

28、 returned to the producer orsupplier.9. Identification Marking9.1 All ingots shall be properly marked for identificationwith the producers name or brand.9.2 Each bundle or skid shall be identified with the produc-ers heat, lot, or other identification mark.9.3 Each ingot, bundle or skid shall be mar

29、ked with theappropriate Color Code for the alloy as per North AmericanRequirements in Practice B908.10. Preparation for Delivery10.1 PackagingUnless otherwise specified, the ingot shallbe packaged to provide adequate protection during normalhandling and transportation. Each package shall contain onl

30、yone alloy unless otherwise agreed upon.11. Keywords11.1 casting; casting alloys; gravity casting; permanentmold casting; slush casting; zinc; zinc alloysB792 092SUMMARY OF CHANGESCommittee B02 has identified the location of selected changes to this standard since the last issue (B792 - 08)that may

31、impact the use of this standard. (Approved October 1, 2009.)(1) The reference to Test Methods E47 as a method to analyzefor tin only has been removed.Committee B02 has identified the location of selected changes to this standard since the last issue(B792 - 01 (2005)1) that may impact the use of this

32、 standard. (Approved November 1, 2008.)(1) Revisions have been made to Sections 2.3 and 6.4 to addanalytical spectrochemical methods ISO 3815-1 andISO 3815-2.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standa

33、rd. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewe

34、d every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible

35、technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).B792 093