ASTM B543-2007e1 Standard Specification for Welded Copper and Copper-Alloy Heat Exchanger Tube《焊接的铜及铜合金热交换管的标准规范》.pdf

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1、Designation: B 543 07e1Standard Specification forWelded Copper and Copper-Alloy Heat Exchanger Tube1This standard is issued under the fixed designation B 543; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revisio

2、n. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.e1NOTEAdded table reference to 5.2.4.1. Scope*1.1 This specification covers welded tube of copper andvarious copper alloys up to 318 in., inc

3、lusive, in diameter, foruse in surface condensers, evaporators, heat exchangers, andgeneral engineering applications. The following coppers orcopper alloys are involved:2Copper orCopper Alloy UNSNo.2Previously UsedDesignationType of MetalC10800A. oxygen-free, low phosphorusC12200ADHP phosphorized, h

4、igh residualphosphorusC19400 . copper-iron alloyC23000 . red brassC44300 . arsenical admiraltyC44400 . antimonial admiraltyC44500 . phosphorized admiraltyC68700 . arsenical aluminum brassC70400 . 95-5 copper-nickelC70600 . 90-10 copper-nickelC70620 . 90-10 copper-nickel (Modified forWelding)C71000 .

5、 80-20 copper-nickelC71500 . 70-30 copper-nickelC71520 . 7030 copper-nickel (Modified forWelding)C71640 . copper-nickel-iron-manganeseC72200 . ._ACopper UNS Nos. C10800 and C12200 are classified in Classification B 224.1.2 This standard does not purport to address all of thesafety concerns, if any,

6、associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use. (WarningMercury is a definite health hazard in use and disposal. (See12.1.1.)2. Referenced Docu

7、ments2.1 ASTM Standards:3B 153 Test Method for Expansion (Pin Test) of Copper andCopper-Alloy Pipe and TubingB 154 Test Method for Mercurous Nitrate Test for CopperAlloysB 224 Classification of CoppersB 846 Terminology for Copper and Copper AlloysB 858 Test Method for Ammonia Vapor Test for Determin

8、-ing Susceptibility to Stress Corrosion Cracking in CopperAlloysB 900 Practice for Packaging of Copper and Copper AlloyMill Products for U.S. Government AgenciesE3 Guide for Preparation of Metallographic SpecimensE8 Test Methods for Tension Testing of Metallic MaterialsE29 Practice for Using Signifi

9、cant Digits in Test Data toDetermine Conformance with SpecificationsE53 Test Method for Determination of Copper in Unal-loyed Copper by GravimetryE54 Test Methods for Chemical Analysis of SpecialBrasses and Bronzes4E62 Test Methods for Chemical Analysis of Copper andCopper Alloys (Photometric Method

10、s)E112 Test Methods for Determining Average Grain SizeE118 Test Methods for Chemical Analysis of Copper-Chromium AlloysE 243 Practice for Electromagnetic (Eddy-Current) Exami-nation of Copper and Copper-Alloy TubesE 478 Test Methods for Chemical Analysis of CopperAlloysE 255 Practice for Sampling Co

11、pper and Copper Alloys forthe Determination of Chemical CompositionE 527 Practice for Numbering Metals and Alloys in the1This specification is under the jurisdiction ofASTM Committee B05 on Copperand Copper Alloys and is the direct responsibility of Subcommittee B05.04 on Pipeand Tube.Current editio

12、n approved Oct. 1, 2007. Published November 2007. Originallyapproved in 1970. Last previous edition approved in 1996 as B 543 96(03).2New designation established in accordance with Practice E 527. In the newUNS system, the designations for copper alloys are simply expansions of the presentstandard d

13、esignations by a prefix “C” and a suffix “00.”3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Withdrawn.1*A

14、Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Unified Numbering System (UNS)3. Terminology3.1 For the definitions of the terms related to copper andcopper alloys, refer

15、to Terminology B 8464. Types of Welded Tube4.1 Forge-Welded Tube manufactured as described in6.2.2.1, 6.2.2.2, and 6.2.2.3.4.1.1 As-Welded TubeForge-welded tube with internaland external flash removed and no further refinement of grainstructure.4.1.2 Welded and Annealed TubeForge-welded tube withint

16、ernal and external flash removed, that has been annealed toproduce a uniform grain size appropriate to the specifiedannealed temper.4.1.3 Welded and Cold-Reduced TubeForge-welded tubewith internal and external flash removed and subsequently coldreduced to conform to the specified size and temper.4.1

17、.4 Welded and Cold-Drawn TubeForge-welded tubewith internal and external flash removed and subsequently colddrawn over a plug or mandrel to the specified size and temper.4.2 Fusion-Welded Tube manufactured as described in sec-tion 6.3.4.2.1 As-Welded TubeFusion-welded tube with no furtherrefinement

18、of grain structure.4.2.2 Welded and Annealed TubeFusion-welded tube thathas been annealed to produce a uniform grain size appropriateto the specified annealed temper. The structure of the weld zoneshall be that which is typical of a fusion weld.4.2.3 Welded and Cold-Reduced TubeFusion-welded tubesub

19、sequently cold-reduced to conform to the specified size andtemper.4.2.4 Welded and Cold-Drawn TubeFusion-welded tubesubsequently cold-drawn over a plug or mandrel to thespecified size and temper.4.3 Fully Finished TubeWelded tube with internal andexternal flash removed, if present, and subsequently

20、cold-drawn over a plug or mandrel and annealed, and redrawn whennecessary to conform to the specified temper.5. Ordering Information5.1 Include the following information when placing ordersfor product under this specification as applicable5.1.1 ASTM designation and year of issue,5.1.2 Copper or Copp

21、er Alloy UNS No. designation (forexample, UNS No. C10800),5.1.3 Tube type (Section 4),5.1.4 Temper (Section 8),5.1.5 Dimensions, the diameter, wall thickness, whetherminimum or nominal wall, and length, (Section 14),5.1.6 Quantity of each size (number of pieces and length, ininches or feet and inche

22、s),5.2 The following options are available and shall be speci-fied at the time placing the order, when required:5.2.1 When heat identification or traceability is required,5.2.2 Whether a pressure test is to be used instead of theeddy-current test (Section 13.1),5.2.3 Whether cut ends of the tube are

23、 to be deburred,chamfered, or otherwise treated (Section 15),5.2.4 If the product is to be subsequently welded, (see Table1, Footnote F)5.2.5 Certification, if required (Section 23), and5.2.6 Mill test report, if required (Section 24).5.3 In addition, when material is purchased for agencies ofthe U.

24、S. Government, it shall conform to the SupplementaryRequirements as defined herein when specified in the contractor purchase order.6. Materials and Manufacture6.1 Material:6.1.1 The material of manufacture shall be strip of one ofthe Copper Alloy UNS Nos. listed in section 1.1 of such purityand soun

25、dness as to be suitable for processing into the productsprescribed herein.6.1.2 In the event heat identification or traceability isrequired, the purchaser shall specify the details desired.6.2 Manufacture:6.2.1 The product shall be manufactured by forming thematerial into a tubular shape on a suitab

26、le forming mill.6.2.2 Welding shall be accomplished by any process thatproduces a forge weld leaving no crevice in the weld seamvisible to the unaided eye.6.2.2.1 Forge-Welded TubeThe edges of the strip shall beheated to the required welding temperature, usually by highfrequency electric current, an

27、d be pressed firmly togethercausing a forge-type joint to be formed with internal andexternal flash or bead.6.2.2.2 The external flash (that portion of the weld whichextends beyond the normal wall) shall always be removed.6.2.2.3 The internal flash shall be removed to the extent thatit shall not exc

28、eed 0.006 in. 0.150 mm in height or 10 % ofthe nominal wall thickness, whichever is greater.6.3 Fusion-Welded TubeThe edges of the strip shall bebrought together and welded, usually by a GTAW weldingprocess, without the addition of filler metal, causing a fusion-type joint to be formed with no inter

29、nal or external flash orbead removal necessary.6.4 Fully Finished TubeMay be welded and subsequentlyprocessed by any method that would produce a tube suitablefor subsequent cold-drawing and annealing.6.5 There shall be no crevice in the weld seam visible to theunaided eye.7. Chemical Composition7.1

30、The material shall conform to the chemical composi-tional requirements in Table 1 for Copper or Copper AlloyUNS No. designation specified in the ordering information.7.2 The composition limits do not preclude the presence ofother elements. By agreement between the manufacturer andpurchaser, limits m

31、ay be established and analysis required forunnamed elements.7.3 For Copper Alloy UNS No. C19400, copper may betaken as the difference between the sum of all the elementsanalyzed and 100 %. When all the elements in Table 1 areanalyzed, their sum shall be 99.8 % minimum.B54307e127.3.1 For copper alloy

32、s in which copper is specified as theremainder, copper may be taken as the difference between thesum of all the elements analyzed and 100 %.7.3.1.1 Copper Alloy UNS Nos. C70400, C70600, C70620,C71000, C71500, C71520, and C71640When all the ele-ments in Table 1 are analyzed, their sum shall be 99.5 %

33、minimum.7.3.1.2 Copper Alloy UNS No. C72200When all theelements in Table 1 are analyzed, their sum shall be 99.8 %minimum.7.3.2 For copper alloys in which zinc is specified as theremainder, either copper or zinc may be taken as the differencebetween the sum of all the elements analyzed and 100 %.7.3

34、.2.1 Copper Alloy UNS No. C23000When all theelements in Table 1 are analyzed, their sum shall be 99.8 %minimum.7.3.2.2 Copper Alloy UNS Nos. C44300, C44400, andC44500When all the elements in Table 1 are analyzed, theirsum shall be 99.6 % minimum.7.3.2.3 Copper Alloy UNS No. C68700When all theelement

35、s in Table 1 are analyzed, their sum shall be 99.5 %minimum.8. Temper8.1 Tube tempers shall be designated as follows:8.1.1 Welded and annealed WO61.8.1.1.1 Welded and light cold worked WC55.8.2 Other tempers shall be produced to the mechanicalproperties as agreed upon between the manufacturer or sup

36、plierand the purchaser.8.3 Tubes of Copper Alloy UNS Nos. C23000, C44300,C44400, C44500, and C68700 shall be furnished in theannealed temper or the stress relieved condition as specified inthe purchase order unless otherwise agreed upon between thepurchaser and the manufacturer or supplier.8.4 Tubes

37、 of Copper Alloy UNS Nos. C12200, C19400,C70400, C70600, C70620, C71000, C71500, C71520,C71640, and C72200 are normally supplied in the temperspecified in the purchase order without stress relief treatment.NOTE 1Some tubes, when subjected to aggressive environments, maybe subject to stress-corrosion

38、 cracking failure because of the residualtensile stresses developed in straightening. For such applications, it issuggested that tubes of Copper Alloy UNS Nos. C23000, C44300,C44400, C44500, and C68700 be subjected to a stress relieving thermaltreatment subsequent to straightening. If required, this

39、 must be specifiedon the purchase order or contract. Tolerances for roundness and length,and the condition of straightness, for tube so ordered, shall be to therequirements agreed upon between the manufacturer and the purchaser.9. Grain Size for Annealed Tempers9.1 Samples of annealed temper tubes s

40、hall be examined ata magnification of 75 diameters. The grain size shall bedetermined in the wall beneath the internal enhancement.While there is not grain size range, the microstructure shallshow complete recrystallization and the weld zone shall have astructure typical of hot-forged welds.TABLE 1

41、Chemical RequirementsCopper orCopper Al-loy UNS No.Composition, %CopperANickel inclCobaltLead,maxIron ZincMan-ganeseAluminum Phosphorus Tin Antimony ArsenicOtherEle-mentsC10800 99.95Bmin . . . . . . 0.0050.012 . . . .C12200 99.9 min . . . . . . 0.0150.040 . . . .C19400 97.0Cmin . 0.03 2.12.6 0.050.2

42、0 . . 0.0150.15 . . . .C23000 84.086.0 . 0.05 0.05 max remainder . . . . . . .C44300 70.073.0D. 0.07 0.06 max remainder . . . 0.81.2 . 0.020.06 .C44400 70.073.0D. 0.07 0.06 max remainder . . . 0.81.2 0.020.10 . .C44500 70.073.0D. 0.07 0.06 max remainder . . 0.020.10 0.81.2 . . .C68700 76.079.0AE. 0.

43、07 0.06 max remainder . 1.82.5 . . . 0.020.06 .C70400 remainderAE4.86.2 0.05 1.31.7 1.0 max 0.300.8 . . . . . .C70600 remainderAE9.011.0 0.05 1.01.8 1.0 max 1.0 max .F. . .FC70620 86.5 minAE9.011.0 0.02 1.01.8 0.50 max 1.0 . .02 max . . . C 0.05 maxs0.02maxC71000 remainderAEF19.023.0 0.05 0.501.0 1.

44、0 maxF1.0 max .F. . .FC71500 remainderAE29.033.0 0.05 0.401.0 1.0 maxF1.0 max . . . .FC71520 65.0 minAE29.033.0 .02 0.401.0 0.50 max 1.0 max . 0.02 max . . . C 0.05 maxS0.02maxC71640 remainderF29.032.0 0.05F1.72.3 1.0 maxF1.52.5 .F. . . C.06FmaxS.03maxC72200 remainderAFCG15.018.0 0.05F.501.0 1.0 max

45、F1.0 max .F. . .FSi.03maxTi.03maxGASilver counting as copper.BCopper + silver + phosphorus.CCu + Sum of Named Elements, 99.8 % min.DFor tubular products, the minimum Sn content may be 0.9 %.ECu + Sum of Named Elements, 99.5 % min.FWhen the product is for subsequent welding applications and so specif

46、ied by the purchaser, zinc shall be 0.50 % max, lead 0.02 % max, phosphorus 0.02 % max, sulfur0.02 % max, and carbon 0.05 % max.GChromium 0.30 to 0.7B54307e1310. Mechanical Property Requirements10.1 Tensile Strength and Yield Strength Requirements:10.2 Product furnished under this specification shal

47、l con-form to the tensile and yield strength requirements prescribedin Table 2 when tested in accordance with Test Method E8.10.2.1 Acceptance or rejection based upon mechanicalproperties shall depend only on tensile strength and yieldstrength.11. Performance Requirements11.1 Expansion Test Requirem

48、ents:11.1.1 Product in the annealed tempers and the light cold-worked temper shall withstand expansion in accordance withTest Method B 153 to the degree specified in Table 3.11.1.2 The expanded tube area shall be free of defects, butblemishes of a nature that do not interfere with the intendedapplic

49、ation are acceptable.11.2 Flattening Test:11.2.1 The flattening test described in the Test Methodsection in 19.2.7 shall be performed.11.2.2 During inspection, the flattened areas and edges ofthe test specimen shall be free of defects, but blemishes of anature that do not interfere with the intended application areacceptable.11.3 Reverse Bend Test:11.3.1 When specified in the contract or purchase order, thereverse bend test described in the Test Method section in 19.2.8shall be performed.TABLE 2 Tensile Requireme