ASD-STAN PREN 9146-2017 Foreign Object Damage (FOD) Prevention Program - Requirements for Aviation Space and Defence Organizations (Edition P1).pdf

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1、 ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM ASD-STAN prEN 9146:2017 Edition P1 2017-04 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer, 10/5 - B-1000 Brussels, Belgium - Tel +32 2 775 81 26 - Fax +32 2 775 81 31 - www.asd-stan.org ICS: Descr

2、iptors: Note Technically equivalent writings published in all IAQG sectors ENGLISH VERSION Foreign Object Damage (FOD) Prevention Program Requirements for Aviation, Space, and Defence Organizations Luft- und Raumfahrt Programm zur Verhinderung von Schden durch Fremdkrper (FOD) Anforderungen an Organ

3、isationen der Luftfahrt, Raumfahrt und Verteidigung Programme de prvention des dommages causs par un corps tranger (FOD) Exigences pour les Organismes de lAronautique, lEspace et la Dfense This “Aerospace Series” Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and D

4、efence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content sh

5、all not be changed to an extent that interchange- ability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, the ASD-STAN prEN will be submitted as a draft European Standard (prEN) to CEN (Europe

6、an Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. ASD-STAN

7、 Technical Committee approves that: “This document is published by ASD-STAN for the needs of the European Aerospace Industry. The use of this standard is entirely voluntary and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole

8、responsibility of the user.” ASD-STAN reviews each standard and technical report at least every five years at which time it may be revised, reaffirmed, stabilized or cancelled. ASD-STAN invites you to send your written comments or any suggestions that may arise. All rights reserved. No parts of this

9、 publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without prior written permission of ASD-STAN. Order details: E-mail: salesasd-stan.org Web address: http:/www.asd-stan.org/ Edition

10、approved for publication 1stApril 2017 Comments should be sent within six months after the date of publication to ASD-STAN Quality domain prEN 9146:2017 (E) 2 Contents Page Rationale . 3 Foreword 3 1 Scope 4 2 Applicable documents . 4 3 Terms and definitions . 5 4 Foreign object damage prevention pr

11、ogram requirements 6 4.1 Program management . 6 4.2 Operations . 6 4.3 Area designation 7 4.4 Training and personnel access . 7 4.5 Product protection . 8 4.6 Housekeeping and clean-as-you-go 8 4.7 Consumables, hardware, and personal items accountability and control . 9 4.8 Tool accountability and c

12、ontrol . 9 prEN 9146:2017 (E) 3 Rationale Foreign Object Damage (FOD) is a major concern in the aviation, space, and defence industry. While there is a large amount of information and guidance available about the prevention of FOD, no requirements standard exists. This standard identifies FOD Preven

13、tion Program requirements that can be flowed down in contractual agreements. Foreword To assure customer satisfaction, the aviation, space, and defence industry organizations must produce and continually improve safe, reliable products that meet or exceed customer and regulatory authority requiremen

14、ts. The globalization of the industry and the complexity of resulting organizations supply chains have complicated this objective. End-product organizations face the challenge of assuring the quality of, and integrating, product purchased from suppliers throughout the world and at all levels within

15、the supply chain. Furthermore, suppliers and processors, within the industry, face the challenge of delivering product to multiple customers having varying quality expectations and requirements. The aviation, space, and defence industry established the International Aerospace Quality Group (IAQG) fo

16、r the purpose of achieving significant improvements in quality and safety, and reductions in cost, throughout the value stream. This organization includes representation from aviation, space, and defence companies in the Americas, Asia/Pacific, and Europe. The IAQG benchmarked industry best practice

17、s and guidance to develop the requirements of this FOD Prevention Program standard. This document standardizes FOD Prevention Program requirements to the greatest extent possible and can be used at all levels of the supply chain by organizations around the world to mitigate FOD risk to aviation, spa

18、ce, and defence products and services. prEN 9146:2017 (E) 4 1 Scope This standard defines FOD Prevention Program requirements for organizations that design, develop, and provide aviation, space, and defence products and services; and by organizations providing post-delivery support, including the pr

19、ovision of maintenance, spare parts, or materials for their own products and services. It is emphasized that the requirements specified in this standard are complementary (not alternative) to customer, and applicable statutory and regulatory requirements. Should there be a conflict between the requi

20、rements of this standard and applicable statutory or regulatory requirements, the latter shall take precedence. 2 Applicable documents The following documents should be considered for the application of this document. For dated references, only the edition cited applies. For undated references, the

21、latest edition of the referenced document, including any amendments applies. EN 9100, Quality Management Systems Requirements for Aviation, Space, and Defence Organizations EN 9110, Quality Management Systems Requirements for Aviation Maintenance Organizations EN 9120, Quality Management Systems Req

22、uirements for Aviation, Space, and Defence Distributors NOTE Equivalent versions (e.g., AS, EN, JISQ, SJAC, NBR) of the IAQG standards listed above are published internationally in each sector. ISO 9000:2015, Quality management systems Fundamentals and vocabulary IAQG Supply Chain Management Handboo

23、k (SCMH) Foreign Object Prevention Program Guidance Material (http:/www.sae.org/iaqg/) prEN 9146:2017 (E) 5 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 9100 and EN ISO 9000 apply. The following terms and definitions are included to support the und

24、erstanding of this document. 3.1 Clean-as-you-go practice of cleaning the immediate work area of the product at appropriate intervals to eliminate the accumulation or migration of Foreign Objects (FOs) that may potentially become entrapped within the product i.e., Foreign Object Debris (FOd) or caus

25、e damage (i.e., FOD) 3.2 Consumables supplies, materials, and miscellaneous items required for product and operations processes that are expected to be consumed during work performed or discarded after useful function 3.3 Foreign Object FO an alien substance or article (e.g., tools, consumables, har

26、dware, product protective devices, personal items, product process debris, operations debris, environmental debris) that could potentially enter and/or migrate into/on the product or system becoming FOd and potentially cause FOD, if not removed and controlled 3.4 Foreign Object Damage FOD any damage

27、 attributed to FOd that can be expressed in physical or economic terms, which could potentially degrade the product or systems required safety and/or performance characteristics 3.5 Foreign Object Debris FOd any FO that has entered and/or migrated into/on the product or system, and could potentially

28、 cause FOD, if not removed and controlled 3.6 Hardware Bill of Materials (BOM) parts used in operations (e.g., standards, fasteners, nuts, rivets, washers, screws, bolts, spacers, cotter keys, wire terminals, wire terminal connectors) 3.7 Housekeeping process to maintain general cleanliness and ensu

29、re all work areas are orderly and free of potential FOs at appropriate intervals 3.8 Operations product related activities and services through all stages of production, maintenance, and service execution (e.g., design and development, manufacturing, assembly, test, packaging, shipping) 3.9 Personal

30、 items items owned by individuals or distributed by the organization for personal use (e.g., badge, stamps, keys, cell phones, wallets, personal protective equipment, food, drink, tobacco products) prEN 9146:2017 (E) 6 4 Foreign object damage prevention program requirements 4.1 Program management 4.

31、1.1 The organizations top management shall demonstrate leadership and commitment to the FOD Prevention Program. 4.1.2 The organization shall designate a FOD Prevention Program management representative with the responsibility and authority for establishment, implementation, and maintenance of the pr

32、ogram. 4.1.3 The organization shall establish, implement, and maintain documented information of a FOD Prevention Program commensurate with a FOD risk assessment for product characteristics and operations. The FOD Prevention Program shall include consideration of the following elements for applicabi

33、lity: a) Operations (see 4.2); b) Area designation (see 4.3); c) Training and personnel access (see 4.4); d) Product protection (see 4.5); e) Housekeeping and clean-as-you-go (see 4.6); f) Consumables, hardware, personal items accountability, and control (see 4.7); g) Tool accountability and control

34、 (see 4.8). 4.1.4 The organization shall maintain documented information of FOD Prevention Program nonconformities and FOd / FOD product nonconformities in accordance with its “control of nonconforming outputs” processes. 4.1.5 The organization shall report FOD Prevention Program nonconformities and

35、 FOd / FOD product nonconformities in accordance with its management review process. 4.1.6 The organization shall evaluate effectiveness of the FOD Prevention Program based on internal, customer, statutory, and regulatory requirements. 4.1.7 The organization shall communicate results and effectivene

36、ss of the FOD Prevention Program to relevant internal and external interested parties. 4.1.8 The organization shall maintain documented information of a FOD risk assessment for procured product and flow down FOD prevention requirements commensurate with that risk. 4.2 Operations 4.2.1 The organizati

37、on shall establish, implement, and maintain FOd/FOD prevention processes for operations. 4.2.2 The processes shall establish requirements for: a) Product design considerations for the prevention, inspection/detection, and removal of FOs; b) Selection, application, and control of protective devices/m

38、easures for products, processes, and personnel; prEN 9146:2017 (E) 7 c) Plan and sequence operations to reduce FO/FOd/FOD risk to product; d) Identification of product/characteristics (e.g., openings, compartments, cavities) requiring protection from FO/FOd; e) Capabilities for cleaning and FO/FOd i

39、nspection/detection; f) Inspection/detection methods at appropriate steps or intervals to prevent contamination, damage, and deterioration. 4.3 Area designation 4.3.1 The organization shall determine area designation based on FOD risk assessment of product characteristics and operations. 4.3.2 For e

40、ach area designation, the organization shall establish, implement, and maintain appropriate level of controls that include consideration of the following elements: a) Operations; b) Training and personnel access; c) Product protection; d) Housekeeping and clean-as-you-go; e) Consumables, hardware, p

41、ersonal items accountability, and control; f) Tool accountability and control. 4.3.3 The organization shall establish, implement, and maintain a process for visual management of each area designation (e.g., signage with specific colours, high visibility coloured tape, high visibility floor decals).

42、NOTE Visual management means the area is physically identified and area designation is clearly visible. 4.3.4 The organization shall establish, implement, and maintain a process to mitigate FOD risk when non-product related activities are performed in designated areas (e.g., infrastructure maintenan

43、ce, equipment repairs, construction). 4.4 Training and personnel access 4.4.1 The organization shall establish, implement, and maintain a FOD prevention training program commensurate with FOD risk assessment results. 4.4.2 The training program shall: a) Determine the appropriate initial training con

44、tent; b) Identify internal employees and external parties (e.g., visitors, contractors, customers) training requirements; c) Establish training methods (e.g., lecture, electronic); d) Establish recurring training criteria, content, and intervals; prEN 9146:2017 (E) 8 e) Evaluate training effectivene

45、ss (e.g., measuring employee competency, FOd/FOD nonconformities); f) Maintain documented information of training program compliance. 4.4.3 The organization shall establish provisions to ensure anyone entering FOD prevention designated areas has received required FOD prevention training or is escort

46、ed by trained personnel. This includes personnel not typically assigned to the designated area (e.g., customer, visitors, contractors, infrastructure maintenance). 4.5 Product protection 4.5.1 The organization shall establish, implement, and maintain a process for product protection through all stag

47、es of operations. 4.5.2 The process shall establish requirements for: a) Protection against contamination by application and control of protective devices (e.g., bags, caps, covers, plugs); b) Storage, handling, and transportation of product (e.g., cleanliness of carts, containers, pallets); c) Prot

48、ection against physical and functional damage from inadvertent contact with other objects that pose FO/FOd/FOD risk to product; d) Protection of product during infrastructure maintenance activities that pose FO/FOd/FOD risk to product. 4.6 Housekeeping and clean-as-you-go 4.6.1 The organization shal

49、l establish, implement, and maintain housekeeping and clean-as-you-go processes in all work areas and infrastructure. NOTE Infrastructure includes buildings, warehouse, workspace, associated utilities, and process/support equipment. 4.6.2 The process shall: a) Mitigate FO/FOd/FOD risks at appropriate intervals associated with accumulation of debris and waste in all work areas (commonly referred to as “housekeeping”); b) Mitigate FO/FOd/FOD risks in immediate work area of the product at appropriate intervals for production, maintenance, and service process