ASD-STAN PREN 9102-2014 Aerospace series Quality Systems First Article Inspection Requirement (Edition P 3).pdf

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1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 9102 Edition P 3 October 2014 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.org ICS: Supersedes edition P 2 of Apri

2、l 2004 and will supersede EN 9102:2006 Descriptors: Note Technically equivalent writings published in all IAQG sectors ENGLISH VERSION Aerospace series Quality Systems First Article Inspection Requirement Srie arospatiale Systmes Qualit Exigences pour la Revue Premier Article Luft- und Raumfahrt Qua

3、littsmanagement Erstmusterprfung Anforderungen This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been tech

4、nically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. Af

5、ter examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at

6、national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 1st October 2014 Comments should be sent within six months after the date of publication to ASD-STAN Quality Domain Copyright 2014 by

7、ASD-STAN prEN 9102:2014 (E) 2 RATIONALE This standard was revised to emphasize the value of the First Article Inspection (FAI) process to an organization, separate and enhance the planning and evaluation activities, and define Digital Product Definition (DPD) and its relationship to the FAI process.

8、 Additional changes to the standard requirements, definitions, and associated notes were incorporated in response to stakeholder needs. FOREWORD To assure customer satisfaction, aviation, space, and defense organizations must produce and continually improve safe, reliable products that meet or excee

9、d customer and applicable statutory and regulatory requirements. The globalization of the industry and the resulting diversity of regional and national requirements and expectations have complicated this objective. Organizations face the challenge of purchasing products from suppliers throughout the

10、 world and at all levels of the supply chain. Industry suppliers and processors face the challenge of delivering products to multiple customers having varying quality requirements and expectations. The aviation, space, and defense industry established the International Aerospace Quality Group (IAQG)

11、 for the purpose of achieving significant improvements in quality and safety, and reductions in cost throughout the value stream. This organization includes representation from companies in the Americas, Asia/Pacific, and Europe. This international standard has been prepared by the IAQG. This docume

12、nt standardizes FAI process requirements to the greatest extent possible and can be used at all levels of the supply chain by organizations around the world to provide a consistent process and documentation requirements for verification of aviation, space, and defense product. Its use should result

13、in improved quality, schedule, and cost performance by the reduction or elimination of organization-unique requirements and wider application of good practices. While primarily developed for the aviation, space, and defense industry, this standard can also be used in other industry sectors where a s

14、tandardized FAI process is needed. prEN 9102:2014 (E) 3 Contents Page RATIONALE . 2 FOREWORD 2 Foreword . 4 1 Scope 5 1.1 General . 5 1.2 Purpose 5 1.3 Application . 5 2 Normative references 6 3 Terms and definitions . 6 4 Requirements . 8 4.1 Part requirements 8 4.2 First article inspection plannin

15、g 8 4.3 Digital product definition requirements 9 4.4 Nonconformance handling . 9 4.5 Evaluation activities 10 4.6 Partial or re-accomplishment of first article inspection 10 4.7 Documentation 11 4.7.1 Forms 11 4.7.2 Characteristic accountability . 11 4.7.3 Record results . 11 4.8 Control of records

16、 . 12 5 Notes . 12 Bibliography 24 Appendices Appendix A (informative) Acronym log . 13 Appendix B (normative) 9102 Forms and supporting form instructions . 14 prEN 9102:2014 (E) 4 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Quality Domain. After inquiries an

17、d votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 9102:2014 (E) 5 1 Scope 1.1 General This standard establishes the baseline requirements for performing and documenting FAI. Should there

18、 be a conflict between the requirements of this standard and applicable statutory or regulatory requirements, the applicable statutory or regulatory requirements shall take precedence. 1.2 Purpose The primary purpose of FAI is to validate that product realization processes are capable of producing p

19、arts and assemblies that meet engineering and design requirements. A well-planned and executed FAI will provide objective evidence the manufacturers processes can produce compliant product and that they have understood and incorporated associated requirements. FAI will: Provide confidence that the p

20、roduct realization processes are capable of producing conforming product. Demonstrate that the manufacturers and processors of the product have an understanding of the associated requirements. Provide objective evidence of process capability. Reduce potential risks associated with production start-u

21、p and/or process changes. Provide assurance of product conformance at the start of production and after changes outlined in this standard. An FAI is intended to: Reduce future escapes, risks, and total costs. Help ensure safety of flight. Improve quality, delivery, and customer satisfaction. Reduce

22、costs and production delays associated with product nonconformances. Identify product realization processes that are not capable of producing conforming product, and initiate and/or validate corrective actions. 1.3 Application This standard applies to organizations that are responsible for producing

23、 the design characteristics of the product (i.e., product realization). The organization shall flow down the requirements of this standard to suppliers or processors who produce design characteristics. This standard applies to assemblies, sub-assemblies, and detail parts including castings, forgings

24、, and modifications to standard catalogue or Commercial-Off-the-Shelf (COTS) items. Unless contractually required, this standard does not apply to: Development and prototype parts that are not considered as part of the first production run. Unique single run production orders, not intended for ongoi

25、ng production (e.g., out-of-production spares). Procured standard catalogue items, COTS, or deliverable software. prEN 9102:2014 (E) 6 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated

26、 references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 9100, Quality management systems Requirements for aviation, space and defence organisations EN 9103, Quality management systems Variation manageme

27、nt of key characteristics NOTE Equivalent versions (e.g., AS, EN, JISQ, SJAC, NBR) of the IAQG standards listed above are published internationally in each IAQG sector. ISO 9000, Quality management systems Fundamentals and vocabulary 3 Terms and definitions An acronym log for this standard is presen

28、ted in Appendix A. For the purposes of this standard, the terms and definitions stated in ISO 9000 and the following apply: 3.1 attribute data a result from a characteristic or property that is appraised only as to whether it does or does not conform to a given requirement (e.g., go/no-go, accept/re

29、ject, pass/fail) 3.2 baseline part number this refers to the previous FAI part number or approved configuration, including revision level, to which a partial FAI is performed. An example of an approved configuration could be a part produced, prior to the requirements of this standard. 3.3 capability

30、 ability of an organization, system, or process to produce a product that will fulfill the associated design characteristics defined for that product 3.4 Commercial-Off-the-Shelf (COTS) items commercially available items intended by design to be procured and utilized without modification (e.g., comm

31、on electronic components) 3.5 deliverable software embedded or loadable airborne, space borne, or ground support software or firmware components which are part of an aircraft type design, weapon system, missile, or spacecraft 3.6 design characteristics those dimensional, visual, functional, mechanic

32、al, and material features or properties, which describe and constitute the design of the article, as specified by drawing or DPD requirements. These characteristics can be measured, inspected, tested, or verified to determine conformance to the design requirements. Dimensional features include in-pr

33、ocess locating features (e.g., target-machined or forged/cast dimensions on forgings and castings, weld/braze joint preparation necessary for acceptance of finished joint). Material features or properties may include processing variables and sequences, which are specified by the drawing or DPD (e.g.

34、, heat treat temperature, fluorescent penetrant class, ultrasonic scans, sequence of welding and heat treat). These provide assurance of intended characteristics that could not be otherwise defined. prEN 9102:2014 (E) 7 3.7 designed tooling product specific tooling e.g., check fixtures, Coordinate M

35、easurement Machine (CMM) program specifically made to validate the design characteristics of a product 3.8 Digital Product Definition (DPD) requirements requirements of any digital data files that disclose, directly or by reference, the physical or functional requirements, including data files that

36、disclose the design or acceptance criteria of a product Examples of DPD include the following: The digital definition and fully dimensioned two-dimensional (2D) drawing sheets. Three-dimensional (3D) data model and simplified or reduced content 2D drawing sheets. The 3D model with design characteris

37、tics displayed as text. Any other data files that define a product in its entirety. 3.9 drawing requirements requirements of the drawing and associated parts lists, specification, or purchasing document to which the product is to be produced from, including any notes, specifications, and lower-level

38、 drawings invoked 3.10 First Article Inspection (FAI) also referred to as production process verification a planned, complete, independent, and documented inspection and verification process to ensure that prescribed production processes have produced an item conforming to engineering drawings, DPD,

39、 planning, purchase order, engineering specifications, and/or other applicable design document 3.11 First Article Inspection Report (FAIR) the forms and package of documentation for a part number, sub-assembly, or assembly, including associated FAI results, as defined by this standard 3.12 first pro

40、duction run the initial group of one or more parts that are the result of a planned process designed to be used for future production of these same parts 3.13 multiple characteristics Identical characteristics that occur at more than one location (e.g., “4 places”), but are established by a single s

41、et of drawing or DPD requirements (e.g., rivet hole size, dovetail slots, corner radii, chemical milling pocket thickness) 3.14 product any intended output resulting from the product realization process, which in the context of this standard includes finished detailed parts, sub-assemblies, assembli

42、es, forgings, and castings 3.15 qualified tooling universal (not part specific) calibrated monitoring and measuring equipment (e.g., go/no go gauges, thread gauges, radius gauges) used to validate product design characteristics, that are uniquely identified and traceable to their calibration records

43、 prEN 9102:2014 (E) 8 3.16 reference characteristics the characteristics that are used for “information only” or to show relationship; these are dimensions without tolerances and refer to other dimensions on the drawing or in the DPD 3.17 special processes any processes for production and service pr

44、ovision where the resulting output cannot be verified by subsequent monitoring or measurement and, as a consequence, deficiencies become apparent only after the product is in use or the service has been delivered 3.18 standard catalogue items a part or material that conforms to an established indust

45、ry or national authority published specification, having all characteristics identified by text description or industry/national/military standard drawing 3.19 variable data quantitative measurements taken on a continuous scale (e.g., the diameter of a cylinder, the gap between mating parts) 4 Requi

46、rements 4.1 Part requirements a) The organization shall perform FAI on new product representative of the first production run. The first production delivery parts require an FAI. b) The organization shall use a representative item from the first production run of a new product to verify that the pro

47、duction processes, production documentation, and tooling have the capability to produce products that meet established requirements. c) For assemblies, the assembly level FAI shall be performed on those characteristics specified on the assembly drawing or DPD. d) This process shall be repeated, when

48、 changes occur that invalidate the original results (e.g., engineering changes, manufacturing process changes, tooling changes). 4.2 First article inspection planning a) The organization shall have a process to plan for completion of FAI or shall plan FAI activities prior to the first production run

49、. b) FAI planning shall address the activities to be performed throughout the FAI process and identify the responsible organizations for those activities. c) The organization should consider the following activities during FAI planning and coordinate planning with the customer, if required: 1) Determination of design characteristic inspection and sequencing for inspection of characteristics not measurable in the final product. 2) Extraction of DPD design c