ASD-STAN PREN 3155-009-2006 Aerospace Series Electrical Contacts Used in Elements of Connection Part 009 Contacts Electrical Female Type A Crimp Class S Product Standard (Edition P.pdf

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1、ASD STANDARD NORME ASD ASD NORM prEN 3155-009 Edition P 3 December 2006 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Gulledelle 94 - B-1200 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: 49.060 Supersedes edition P 2 Februar

2、y 2000 Will supersede EN 3155-009:2006 Descriptors: ENGLISH VERSION Aerospace series Electrical contacts used in elements of connection Part 009: Contacts, electrical, female, type A, crimp, class S Product standard Srie arospatiale Contacts lectriques utiliss dans les organes de connexion Partie 00

3、9 : Contacts lectriques, femelles, type A, sertir, classe S Norme de produit Luft- und Raumfahrt Elektrische Kontakte zur Verwendung in Verbindungselementen Teil 009: Elektrische Buchsenkontakte, Typ A, crimpbar, Klasse S Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the re

4、sponsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication

5、of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European St

6、andard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards confl

7、icting with the EN. Edition approved for publication 31 December 2006 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2006 by ASD-STAN prEN 3155-009:20062 Contents Page Foreword2 Introduction .3 1 Scope 3 2 Normative references 3 3 Term

8、s and definitions .4 4 Required characteristics.4 5 Designation . 14 6 Marking 14 7 Technical specification 14 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN define

9、d in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 3155-009:20063 Introduction The contacts defined by this standard are derived from those of SAE-AS39029/56 and, intermateable with those of SAE-AS39029/58. 1 Scope This standard specifies the required ch

10、aracteristics, tests and tooling applicable to female electrical contacts 009, type A, crimp, class S, used in elements of connection according to EN 3155-002. It shall be used together with EN 3155-001. The associated male contacts are defined in EN 3155-008. 2 Normative references The following re

11、ferenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 8843, Aircraft Crimp-removable contacts for electrical connec

12、tors Identification system. EN 2083, Aerospace series Copper or copper alloy conductors for electrical cables Product standard. EN 2591-*, Aerospace series Elements of electrical and optical connection Test methods. EN 3155-001, Aerospace series Electrical contacts used in elements of connection Par

13、t 001: Technical specification. 1)EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts. EN 3155-008, Aerospace series Electrical contacts used in elements of connection Part 008: Contacts, electrical, male, type A, crimp, class S

14、 Product standard. EN 4008-009, Aerospace series Elements of electrical and optical connection Crimping tools and associated accessories Part 009: Positioner for crimping tool M22520/23 Product standard. 2)EN 4008-010, Aerospace series Elements of electrical and optical connection Crimping tools and

15、 associated accessories Part 010: Head for crimping tool M22520/23 Product standard. 2)*All parts quoted in Table 8. 1) Published as ASD Prestandard at the date of publication of this standard.2) In preparation at the date of publication of this standard. prEN 3155-009:20064 MIL-C-22520/1, Crimping

16、tools, terminal, hand, wire termination for wire barrel sizes 12 through 20 Error! Bookmark not defined.)MIL-C-22520/2, Crimping tools, terminal, hand, wire termination for wire barrel sizes 20 through 28 Error! Bookmark not defined.)MIL-C-22520/7, Crimping tools, terminal, hand, wire termination fo

17、r wire barrel sizes 16, 20 and 22 Error! Bookmark not defined.)MIL-C-22520/23, Crimping tools, terminal, hand or power actuated, wire termination : pneumatic tool for wire barrel sizes 0000 through 8 Error! Bookmark not defined.)MIL-DTL-22520, Crimping tools, terminal, hand or power actuated, wire t

18、ermination, and tool kits general specification for. 3)MIL-I-81969, Installing and removal tools, connector electrical contact, general specification for. Error! Bookmark not defined.)MIL-I-81969/14, Installing and removal tools, connector electrical contact, type III, class 2, composition B Error!

19、Bookmark not defined.)MIL-I-81969/18, Installing and removal tools, connector electrical contact, type I, class 1, composition C 3)MIL-I-81969/30, Installing and removal tools, connector electrical contact, type II, class 2, composition C for unwired 3)SAE-AS39029, Contacts, electrical connector, ge

20、neral specification for. 4)SAE-AS39029/56, Contacts, electrical connector, socket, crimp removable (for MIL-C-38999 series I, III and IV connectors). 4)SAE-AS39029/58, Contacts, electrical connector, pin, crimp removable (for MIL-C-24308, MIL-C-38999 series I, II, III, and IV and MIL-C-55302/69 and

21、MIL-C-83733 connectors). 4)3 Terms and definitions For the purposes of this standard, the terms and definitions given in EN 3155-001 apply. 4 Required characteristics 4.1 Specific characteristics Type A contacts are for general application and class S corresponds to an operating temperature range fr

22、om 65 C to 200 C. 4.2 Dimensions and mass See Figure 1 and Table 1. 3) Published by: Department of Defense (DOD), the Pentagon, Washington D.C. 20301 USA. 4) Published by: Society of Automotive Engineering (SAE), 400 Commonwealth Drive, Warrendale, PA 15096, USA. prEN 3155-009:20065 Dimensions and t

23、olerances are given in millimetres and apply after surface treatment. V (5:1) Size 2022 only W (10:1) Size 22 only X (3:1) Size 10 only (continued) prEN 3155-009:20066 Y (5:1) Size 1214 only Z (5:1) Optional design Key 1 Colour bands, see Table 2. 2 Point at which a square ended gauge pin of the sam

24、e basic diameter as the mating contact first engages the female contact spring member. 3 Not applicable for contact size 22. 4 This dimension represents both the length of the bore B which includes the active zone of protection (see EN 3155-001). 5 Clearance between sleeve and body of the contact. 6

25、 Inspection hole D (one side only). See detail Z. 7 For size 22 only 8 One full radius permissible 9 14 to 16 10 Identification groove optional 11 Inspection hole one side only a for size 22 0,08 E G for all other sizes 0,025 E M G M Figure 1 (concluded) prEN 3155-009:20067 Table 1 Size B C D E F G

26、H J Contact Barrel min. max. 22 22 0,78 1,57 1,52 0,56 0,46 0,902 0,851 1,57 1,22 1,17 0,13 0,08 15,90 15,65 20 22 1,05 2,39 2,31 0,56 0,46 0,902 0,851 1,57 1,22 1,17 0,13 0,08 15,90 15,65 20 20 1,05 2,39 2,31 0,81 0,66 1,22 1,17 1,98 1,78 1,73 0,25 0,13 15,90 15,65 20 18 1,05 2,39 2,31 0,81 0,66 1,

27、35 1,30 1,98 1,78 1,73 0,25 0,13 15,90 15,65 16 16 1,63 3,30 3,23 1,07 0,91 1,73 1,68 2,87 2,62 2,57 0,25 0,13 15,90 15,65 16 14 1,63 3,30 3,23 1,07 0,91 1,87 1,84 2,87 2,62 2,57 0,25 0,13 15,90 15,65 12 12 2,43 4,62 4,55 1,07 0,91 2,59 2,49 4,09 3,84 3,76 0,41 0,13 15,90 15,65 12 14 2,43 4,62 4,55

28、0,80 0,70 1,87 1,84 4,09 3,84 3,76 0,41 0,13 15,90 15,65 10 10 3,21 6,15 6,05 1,32 1,17 3,56 3,40 5,46 5,41 5,26 0,41 0,13 15,90 15,65 Size M N P Q R S Contact Barrel K REF. min. Mass g max. 22 22 3,58 min. 50 44 1,20 0,56 0,46 1,17 0,46 6,02 5,87 0,20 20 22 5,31 min. 1,78 1.63 50 44 1,20 0,56 0,46

29、1,17 0,46 6,02 5,87 0,30 20 20 5,31 min. 1,98 1,83 47 40 1,35 0,81 0,66 1,60 0,66 6,02 5,87 0,30 20 18 5,31 min. 1,98 1,83 47 40 1,35 0,81 0,66 1,60 0,66 6,02 5,87 0,30 16 16 5,31 min. 2,24 2,08 47 40 2,14 1,07 0,76 1,85 0,91 6,02 5,87 0,70 16 14 5,31 min. 2,24 2,08 47 40 2,14 1,07 0,76 1,85 0,91 6,

30、02 5,87 0,70 12 12 5,31 min. 2,24 2,08 47 40 3,00 1,07 0,76 1,85 0,91 6,02 5,87 1,30 12 14 5,31 min. 1,74 1,64 47 40 3,00 1,07 0,76 1,85 0,91 6,02 5,87 1,30 10 10 9,78 9,02 2,24 2,08 See Figure 1 See Figure 1 Not applicableNot applicable 10,29 10,03 1,38 prEN 3155-009:20068 4.3 Marking by colour cod

31、e See Table 2. Table 2 Size Two bands according to ISO 8843Three bands according to SAE-AS39029/56 aContact Barrel cBand 1 dBand 2 cBand 1 dBand 2 eBand 3 22 22 Green Green Orange Yellow Grey 20 22 Red Green 20 20 Red Red Orange Green Brown 20 18 Red Brown b 16 16 Blue Blue Orange Green Red 16 14 Bl

32、ue White c 12 12 Yellow Yellow Orange Green Orange 12 14 Yellow White c 10 10 White Brown Green Red Violet aContacts supplied with three colour bands must conform to this EN standard. bViolet colour band not to be used for new manufacture. cOrange colour band not to be used for new manufacture. 4.4

33、Material, surface treatment Body material: copper alloy Surface treatment: gold on appropriate undercoat, thickness of protection not specified selective protection permitted. 4.5 Permissible cables See Table 3. prEN 3155-009:20069 Table 3 Size Size of conductors Contact Barrel AECMA codeSection mm2

34、 AWG aRated test current A 22 22 004 002 001 0,40 0,25 0,15 22 24 26 5 3 2 20 22 004 002 001 0,40 0,25 0,15 22 24 26 5 3 2 20 20 006 004 002 0,60 0,40 0,25 20 22 24 7,5 5 3 20 18 010 006 004 002 1,00 0,60 0,40 0,25 18 20 22 24 7,5 7,5 5 3 16 16 012 010 006 1,20 1,00 0,60 16 18 20 13 10 7,5 16 14 020

35、 012 010 006 2,00 1,20 1,00 0,60 14 16 18 20 13 13 10 7,5 12 12 030 020 3,00 2,00 12 14 23 17 12 14 020 012 010 006 2,00 1,20 1,00 0,60 14 16 18 20 17 13 10 7,5 10 10 050 030 5,00 3,00 10 12 33 23 aAWG = Closest American Wire Gage. 4.6 Tooling 4.6.1 Crimping tools Conform to MIL-DTL-22520, see Table

36、s 4 and 5. The qualification selector numbers used for crimping copper or copper alloy conductors in cables EN 2083 are indicated in Table 4. It is the responsability of the user if the parameters in Tables 4 and 5 are changed for service use. prEN 3155-009:2006 10 Table 4 Contact Cable size Tool M2

37、2520/1-01 Tool M22520/2-01 Tool M22520/7-01 Contact size Barrel size AECMA code AWGaPositioner Selector numberPositioner Selector numberPositioner Selector number001 26 2 1 002 24 3 2 004 22 4 3 22 22 Not applicable M22520/2-07 M22520/7-05 001 26 2 1 002 24 3 2 004 22 4 3 20 22 Not applicable M22520

38、/2-07 M22520/7-05 002 24 1 4 4 004 22 2 5 5 006 20 3 6 6 20 20 M22520/1-04Red M22520/2-10 M22520/7-08 002 24 1 4 4 004 22 2 5 5 006 20 3 6 6 20 18 010 18 M22520/1-04Red 4 M22520/2-107 M22520/7-08 7 006 20 4 7 010 18 5 8 012 16 6 8 16 16 M22520/1-04Blue Not applicable M22520/7-04 006 20 4 7 010 18 5

39、8 012 16 6 8 16 14 020 14 M22520/1-04Blue 6 Not applicable M22520/7-04 8 020 14 7 030 12 8 12 12 M22520/1-04Yellow Not applicable Not applicable 006 20 4 010 18 5 012 16 6 12 14 020 14 M22520/1-04Yellow 6 Not applicable Not applicable aAWG = Closest American Wire Gage. prEN 3155-009:2006 11 Table 5

40、Contact Cable size Tool M22520/23-01 Contact size Barrel size AECMA code AWG a Positioner 030 12 050 10 10 10 EN 4008-009 and head EN 4008-010 aAWG = Closest American Wire Gage. 4.6.2 Insertion/Extraction tools Conform to MIL-I-81969. See Table 6. Table 6 Size Extraction tools Contact Barrel Inserti

41、on tools Wired contact Unwired contact 22 22 M81969/14-01 M81969/8-01 M81969/14-01 M81969/8-02 M81969/30-08 20 22 M81969/14-10 M81969/8-05 M81969/14-10 M81969/8-06 M81969/30-11 20 20 M81969/14-10 M81969/8-05 M81969/14-10 M81969/8-06 M81969/30-11 20 18 M81969/14-10 M81969/8-05 M81969/14-10 M81969/8-0

42、6 M81969/30-11 16 16 M81969/14-03 M81969/8-07 M81969/14-03 M81969/8-08 M81969/30-12 16 14 M81969/14-03 M81969/8-07 M81969/14-03 M81969/8-08 M81969/30-12 12 12 M81969/14-04 M81969/8-09 M81969/14-04 M81969/8-10 M81969/30-13 12 14 M81969/14-04 M81969/8-09 M81969/14-04 M81969/8-10 M81969/30-13 10 10 M81

43、969/14-05 M81969/8-11 M81969/14-05 M81969/8-12 Not applicable 4.7 Cable stripping See Table 7. prEN 3155-009:200612 Table 7 Size Contact Barrel Stripped length of cable mm 0,5 22 22 20 22 4 20 20 20 18 16 16 16 14 12 12 12 14 6 10 10 9 4.8 Tests See Table 8. Table 8 Applicable EN 2591- Test Not appl

44、icableAccording to EN 3155-001Remarks 101 Visual examination X 102 Examination of dimensions and mass X See 4.2. 201 Contact resistance low level X 202 Contact resistance at rated current X 204 Discontinuity of contacts in the microsecond range X 210 Electrical overload X 220 Contact/conductor joint

45、 ageing by current and temperature cycling X 301 Endurance at temperature X T = (200 2) C Duration: 1 000 h 305 Rapid change of temperature X TA= (200 2) C TB= ( 65 2) C B307 Salt mist X 315 Fluid resistance X 319 Gastightness of solderless wrapped connections X 402 Shock X 403 Sinusoidal and random

46、 vibration X Method B, using the vibration enveloppe shown in Figure 2. Ambient temperature continued prEN 3155-009:200613 Table 8 (concluded) Applicable EN 2591- Test Not applicableAccording to EN 3155-001Remarks 406 Mechanical endurance X 415 Test probe damage (female contacts) X 416 Contact bendi

47、ng strength X 417 Tensile strength (crimped connection) X 418 Gauge insertion/extraction forces (female contacts) X 424 Stripping force, solderless wrapped connections X 425 Unwrapping capability, solderless wrapped connections X 501 Soft solderability X 502 Restricted entry X 503 Contact deformatio

48、n after crimping X 507 Plating porosity X 508 Measurement of thickness of coating on contacts X The measured thickness shall be recorded. 509 Adhesion of coating on contacts X 513 Magnetic permeability X 2 514 Solderability of contacts with self-contained solder and flux X Figure 2 Vibration envelop

49、e prEN 3155-009:200614 4.9 Gauges See EN 3155-001. 5 Designation EXAMPLE Description block CONTACT ELECTRICAL Identity block EN3155-009F2022 Standard number Type of contact and identification code F: female with two colour bands according to ISO 8843 or three colour bands according to SAE-AS39029 S: female with three colour bands according to