ARMY VV-G-632 B-1989 GREASE INDUSTRIAL GENERAL PURPOSE《一般用途的工业润滑脂》.pdf

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1、c VV-G-632B 71 W 9977774 0032980 V m W-G-632B October 12, 1989 SUPESSEDING W-G-632A September 8, 1967 lmis specification was appmed by the mistant Administrator, Off ice of F New York, NY; hiladelphia, PA; Washington, DC; Atlanta, GA; Chicago, IL; Kansas City, MO: Forth worth, TX; HaustOn, TX; Denve

2、r, O; San Francisco, CA; meles, CA; and Auburn, m. (FM Govemtnent activities may obtain copies of Federal standardization documents and the Index of Federal specifications, Standards, and Ccanmercial Item Descriptions from established distribution points in their agencies.) N/A FSC 9150 DIW STATEMEN

3、T A. -roved for public release, distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- VV-G-6329-71 m 7777774 0012781 b W W-0632B Military standards: MIGsrT-105 - Sampling procedures and Tables for Inspection by Attributes. MIGsr

4、T-129 - Marking for Shipent and Storage. MIGSEl-147 - palletized unit Lrads. MIGSIW290 , - Petroleum and Related Prcducts, Packaging of. (Unless otherwise indicated, copies of feda and military specifications, standards, and handbooks are available frcan the Naval publications and Form Center, (BTIN

5、; mm), 5801 Tabor Avenue, Philadelphia, PA 19120-5099.) 2.1.1 other Goverment doc=ument. The following other Gaverrrment document form a part of this document to the extent specified herein. Unless othezwise specified, the issues are those cited in the solicitation. DEPARTMENT OF LABOR (DOL) OSHA 29

6、 CFR 1910.1200 - Hazard Cmmunication Interpretation Requfhg rubricating Oils. (Guideline CPL 2-2.38 my be obtained fm OSHA Publication Office, Rocen S- 4203, 200 Constitution Avenue, W, Washington, M3 20210.) 2.2 Non-Gov-t publications. The folluwing dmt (S) form a part of this docx3ment to the exte

7、nt specified herein. Unless otherwise specified, the issues of the documents which are DoD adopted are those listed in the issue of the DODISS cited in the solicitation. Unless otherwise specified, the issues of doc-xrments not listed in the DODISS are the issues of the documents cited in the Solici

8、tation (see 6.2). American Society for !tkstirw and Materials (-1 Standards: D 92 - Flash and Fire points by Cleveland Open Cup. D 95 - Water in Petroleum Froducts and Bituminous Materials by D 97 - pour point of petroleum oils. D 128 - Analysis of rubricating Grease. D 217 - Cone -hation of rubrica

9、tirq Grease. D 445 - Kinematic Visccsity of -t andopaqUe T,iquids (and the D 566 - Dropping Foint of rubricating Grease. D 1500 - Color of Petroleum Products. D 4048 - Detection of Copper Corrosion from rubricating Grease by the D 4057 - Manual Sanpling of Petroleum Froducts, Standard pracrtice for.

10、 Distillation. calculation of Dynamic vi-ity) . copper strip Tarnish Test. (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103. ) (Non-Gcwermmt standards and other publications are nonnally available fm the organizat

11、ions that prepare or distribute the documents. These documents also may be available in or through libraries or other informational services.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-W+632B 3. m 3.1 Material safetv ata sheets (%cc;l. The cont

12、ractor shall certify that no carcinogenic or potentially carcinogenic constituents are present as defined under the Hazard ccammication Standard (HCS) (29 CFR 1910.1200) . Certification I i to this effect shall be made available t the contracting officer or the cmtracting officers designated represe

13、ntative. when awarded a contract, the mnufacturer shall suhanit to the contracting officer or designated representative Niterial Safety Data sheets prepared in accordance with FEJH3P313 and CFR 1910.1200. When F“S“P313 is at variance with the CFR, 29 CFR 1910.1200 shall take pmcedexe, nroaify and su

14、pplement F“S“313. 3.2 Materials. The grease shall consist of a mineral lubricating oil thickened with a calcium soap of one or more of the higher fatty acids with or without additives as necessary to meet the requirements of this specification. mineral lubricating oil may be either virgin oir, re-re

15、fined oil, or a mixture theXeof. 3.2.1 Toxic xlroducts and fonnulations. The grease shall have 110 adverse effect on the health of personnel when used for its interded purpose. The grease as to be an annayance to personnel during formulation or normal use under dtions of adequate ventilation while e

16、xercising caution to avoid prolonged contact with the skin and while observing- Occupational Safety and Health 2ihmstmtion (OSHA) guidelines. Questions pertinent to this effect shall be referred by the contractirq activity to the contracting agency. . shall contain no CcBnpOnents which produce mxiws

17、 vapors in such concentrations 3.3 Uemical and rhvsical reauirements. 3.3.1 -ts for the base stock. me base stock shall consist of mineral oil confonnjng to the requirements specified in table I. TABLE I. Reauirements for the mineral oil base. property Value Visccsity at 40 OC, kinematic, centistoke

18、s min. 64.7 Inax. 86.3 Flash point, OC, min 177 Color, ASIM, max 8 mur point, OC, min -23 3.3.2 R- ts for the finished qmase. The finished grease shall confom . to the -ts specified in table II. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-VV-G-

19、632B 71 m 7777774 0012783 T m W-0632B TABLE II. Reauiremnts for the finished cmase. (3aracteristics Limits Mineral oil base, % min ao Worked penetration (1/10 mm) min 265 max 295 Dmpping point, OC/ min a5 Water content, %, max 2.5 Free fatty acid, as oleic, % max 0.2 Free alkali, as =(OH) , % max 0.

20、2 ctmxsion, copper str$ lb Insoluble matter, % “x o. 1 3.4 Workmanshigo The grease shall be hamg-, 10th in texture, free of entrapped air, and shall have no odor of rancidity, perfume, or free alcohol. 4.1 Reslxnsibility for inwection. Unless otherwise specified in the contract, the contractor is re

21、sponsible for the performme of all inspection reqimnmts as specified herein. Except as otherwise specified in the contract, the contractor may use his m or any other facilities suitable for the performance of the inspection reqhments specified herein, unless disay?prcsved by the .emm.nt. Ihe Governm

22、ent reserves the right to perform any of the inspections set forth in the specification where su& inspections are deen& llcessary to assure that supplies and services conform to prescribed requirements. 4.1.1 Remonsibilitv for mliance. items must meet all requirements of sections 3 and 5. The inspec

23、tion set forth in this specification shall beccane a part of the contractorls overall inspection system or quality pmgram. ?he absence of any inspection -t in the specification shall nat relieve the contractor of the responsibility of assuring that all products or fllpplies suhitted to the Gaverrnne

24、nt for acceptam=e mnp1y with all mquhmnts of the defective material, either indicated or actual, nor does it ccartmit the Guvemmnt to aceptarme of defective material. 4.2.2 Lot formation. A lot shall consist of all the grease produced by one manufaclmer, at one plant, from the sa materials ard urder

25、 essentially the same conditions, pmvided the operation is continucm and does not exceed a 24 hour pericd. In the event the process is a batch aperation, ea& bat& shall constitute a lot (see 4.2.1.1). . I 4.2.1.1 Batch. A batch is defined as that quantity of material which has been maMlfactured by a

26、 unit chendal process subjected to a physical mixirg operation intmded to malce the final product substantially unifonm. a 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-W-G-632B 4.3 sa.nK)ling. 4.3.1 sam1i.m for the examination of filled containe

27、rs. A randaau sample of filled unit amtainers shall be taken froan each lot in acoordance with 4.3.2 samplina for tests. Ihe sample for tests shall consist of two 2.27 kilcqram (kg) samples of grease taken at random fm filled containers fm ea& lot of grease. For users who obtain grease in large cont

28、ainers, two 2.27 kg -les shall be taken in acoxdame with ASTU4 D 4057. The lot shall be unacceptable if either sample fails to amply with any of the tests specified in 4.5. 4.4 Inmection. phe grease shall be examined for confozmme with 3.4. DI addition to the inspection, the mufacturer shall provide

29、 certification of non- carcinogenicity as specified in 3.2.1 (i.e., materials are not considered carcinogenic or potentially carcinogenic). 4.4.1 Classification sf inmection. The inspecrtion requirmts are classified as follms: a. Nity confonnance inspection (see 4.5). b. Inspection of preparation fo

30、r delivery (see 4.6) . 4.4.2 ion conditions. unless otherwise specified, all tests shall be P eorthcted on urrworked grease. !the physical limits specified in table II apply to the average of determinations made on the sample. . 4.4.3 Esramination of filled containers. samples taken in accordance wi

31、th 4.3.1 shall be examined for ceanpliance with MIGSTD-290 with regard to fill, closure, seal- and ledkage nqxhments. Any container having one or more defe or urder the required fill shall be rejected. If the number of defective or urder filla containers ex& the acceptance number for the appropriate

32、 -1- plan of MIGSTD-105, the lot represented by the sample shall be -je&. 4.5 wlitv conformaplce tests. for qqality mnfoxmmce of individual lots shall consist of all of the rqrhments for the mineral oil base and -ts for the finished grease in section 3 and may be conducted in any plant or laboratory

33、 appraved by the contracting officer or the contracting officers designated representative. 4.5.1 Test methods. Perform tests in accordance with table III. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-W-0632B TABLE III. 9ualitv conformance hmect

34、ion test methods. Tests AslM visoosity of mineral oil base D 445 Flash point of mineral oil base D 92 Pour point of mineral oil base D 97 Mineral oil content of grease D 128 Color of mineral oil base D 1500 Worked penetration D 217 Dropiping Point D 566 Water content D 95 Free fatty acid D 128 Free

35、alkali D 128 Insoluble matter D 128 Corrosion, copper strip D 4048 4.6 Instxxtion of Dremration for delivew. 4.6.1 9ualitY WnfOrmanCe hmeckion of meration for delivery. 4.6.1.1 unit of rcx3uct. For the pupse of inspection, a complete pack prepred for shipnent shall be considered a unit of pmduct. 4.

36、6.1.4 Examination. samples sekcted in accordance with 4.6.1.3 -1 be examined for the defects listed belaw. Each nonconfonniq item shall be classified as a defect. Each sample container shall also be weighed to determine the amaunt of contents. No. 101. 102. 103. 104. 105. 106. 107. Defect unit conta

37、iners not of the size(s) specified. Unit containers not as specified in MIGSTD-290. lktennediate containers, when required, not as specified in MIGSTD- 290. Quantity and arrangement of unit containers positioned within intermediate containers, when required, not as specified in MIGSTD- 290. Quantity

38、 and arrangement of filled intermdiate containers packed within exterior containers, when required, not as specified in MIGSTD- 290. Esrterior containers, when required, not as specified in MIGSID-290. Marking not as specified herein and in MIGrn290. a 1 6 Provided by IHSNot for ResaleNo reproductio

39、n or networking permitted without license from IHS-,-,-W-G-632B 4.7 lbxicolosical fomrulations. The contractor shall have the toxicohgical fonmlatians an3 asseciated infomation available for review by the contracting I 5. pREpARATmF0R-Y 5.1 PaCJcaaina and nadcinq. unit containers shll be the size or

40、 sizes I I specified (see 6.2) ard shall amply with the applicable requirements of “P290 for level B or C as specified (see 6.2). Intermediate containers, when required of the specified unit containers, shall be as specified therein. When exterior containers are required, they shall be in accordance

41、 with the level B or C requirements of MIGSCW290, as specified (see 6.2). 5.2 Markinq. In awtion to any special or identification markings required by the contract or -/delivery order, all Containers shall be marked in accordame with MIGSTD-129 and MIGS“290 (see 6.2) . 5.3 Palletization. When specif

42、ied (see 6.2) , the packed gxease shall be palletized in accow with MI“D-147. Palletized load shall be marked in accordame with MIGSTD-290. NOIE: pdlletized loads shall be marked in accozdance with MIGS“290. (Rxis section contains inonnation of a general or explanatory nature that may be helpful, bu

43、t is not manaatory.) a. “e grease, an NLGI Grade No. 2 lubricating grease, is interded for use in equipment or machinery equipped with ccarp3ression-typ grease cups when lubrication instructions of orders specify a cup grease. The use of this grease should be limited to equipment intmded for operati

44、on in the tenperature range froan -12 to 60 C. Use of this grease at temperatures below -12 “C or We 60 “C may not provide acceptable performam=e in &pmnt or machinery systems. b. The lubricating grease is water resistant and therefore suitable for c. me grease cavered under this specification shoul

45、d not be used on use in the pmseme of misture. autcHlrstive or artillery &-t. “he grease may not be inhibited against oxidation and it may not prevent corrosion der adverse conditions. For the lubrication of autcsmOtive and artillery equipment, use MIL&-10924. a. Title, nrrmbes, and date of the spec

46、ification. b. Issue o% DODISS to be cited in the solicitation, and if required, the c. Quantity of grease desired, in kilograms. d. Size and type of container for grease (see 5.1). e. mel of packaging ad packing required (see 5.1) . specific issue of individual docxrments referenced (see 2.1 and 2.2

47、) . 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-W-G-632B I f. Any special marking (see 5.2). g. when palletization is required (see 5.3) . 6.3 Toxicity auestions. Questions pertinent to the toxicity of the grease should be referred by the c0ntr

48、acti.q activity to the appropriate departmental medical service who should provide answers. 6.4 Interchanseability and annmtibilitv. W-G-632 grease is not substituted for (intemhangeable with) any other greases, and the grease should not be intentionally admixed with other greases. 6.5 Dismsal actio

49、ns. 6.5.1 Backcnmwd. Accumulated waste grease should have the exterior of the auter pack marked as containing grawte to assist die facilities to manage the product according to regulations pmwlgated by the US Ehvhmtal Protection Agency under Public Law 94-580, Resoune Conservation and Recarery Act of 1976. 6.5.2 Handlinu and safety Drecautions. Personnel handuing the product should wear appropriate impervious clothing to pr