ARMY UFGS-23 52 43 00 10-2008 HEAT RECOVERY BOILERS《热回收锅炉》.pdf

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1、*USACE / NAVFAC / AFCESA / NASA UFGS-23 52 43.00 10 (April 2008)-Preparing Activity: USACE SupersedingUFGS-23 52 43.00 10 (January 2008)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated March 2008*SECTION TABLE OF CONTENTSDIVISION 23 - HEATING, VENTILATING, AND AIR C

2、ONDITIONINGSECTION 23 52 43.00 10HEAT RECOVERY BOILERS04/08PART 1 GENERAL1.1 REFERENCES1.2 SYSTEM DESCRIPTION1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Welding1.4.2 Conformance with Agency Requirements1.4.3 Detailed Drawings1.5 DELIVERY, STORAGE, AND HANDLING1.6 EXTRA MATERIALSPART 2 PRODUCTS2.1 MATER

3、IALS AND EQUIPMENT2.1.1 Nameplates2.1.2 Prevention of Rust2.1.3 Equipment Guards and Access2.1.4 Use of Asbestos Products2.2 BOILERS2.2.1 Capacity2.2.2 Electrical Equipment2.2.2.1 Motor Ratings2.2.2.2 Motor Starters2.2.3 Boiler Design Requirements2.2.3.1 Radiant Heating2.2.3.2 Combustion Gas2.2.3.3

4、Radiant Heating Surface2.2.3.4 Boiler Operating Capacity2.2.3.5 Boiler Output Capacity2.2.3.6 Boiler Markings2.2.3.7 Noise2.3 BOILER DETAILS2.3.1 Materials2.3.2 Lubrication2.3.2.1 Lubrication FittingsSECTION 23 52 43.00 10 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted wi

5、thout license from IHS-,-,-2.3.2.2 Caution Plates2.3.3 Lifting Attachments2.3.4 Accessibility2.3.5 Interchangeability2.3.6 Surfaces2.3.7 Fastening Devices2.3.8 Electrical2.3.9 Castings and Forgings2.3.10 Welding, Brazing, Soldering, Riveting, or Wiring2.3.11 Refractory and Insulation2.3.11.1 Insulat

6、ion2.3.11.2 Expansion Joints2.3.12 Boiler Setting2.3.12.1 Boiler Foundation2.3.12.2 Supports2.3.12.3 Shell2.3.12.4 Expansion and Contraction2.3.13 Water-Tube Boiler2.3.13.1 Drums or Dome Space2.3.13.2 Drum Outlets2.3.13.3 Tubes2.3.13.4 Baffles2.3.14 Fire-Tube Boiler2.3.15 Boiler Internals2.3.15.1 In

7、ternal Fittings2.3.15.2 Outlet Fittings2.3.15.3 Openings2.3.15.4 Settling Chamber2.3.16 Access Doors2.3.17 Miscellaneous Pipe Connections2.3.18 Observation Ports2.3.19 Test Holes2.3.20 Safety Devices2.3.21 Freeze Protection2.3.22 Fire Protection2.4 BOILER AUXILIARY EQUIPMENT2.4.1 Boiler Fittings and

8、 Appurtenances2.4.1.1 Water Column2.4.1.2 Low Water Cutoff2.4.1.3 Feed and Check Valves2.4.1.4 Continuous Blowdown Valve2.4.1.5 Safety Valves2.4.1.6 Steam Nonreturn Valves2.4.1.7 Feedwater Regulator2.4.1.8 Soot Blowers2.4.1.9 Drains2.4.2 Economizers2.4.3 Air Preheaters2.4.4 Draft Fans2.4.5 Flue Duct

9、ing2.4.6 Breaching2.4.7 Flue Gas Inlet Damper2.4.8 Flue Gas Discharge Dampers2.4.9 Blowoff Tank2.4.10 Boiler Feed Pumps2.4.10.1 Casings2.4.10.2 Pump Base2.4.10.3 Pump Couplings2.4.10.4 Pump Relief ValveSECTION 23 52 43.00 10 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted

10、without license from IHS-,-,-2.4.10.5 Pump Shutoff Valve2.4.10.6 Steam Turbines2.4.10.7 Electric Motor Drives2.4.10.8 Shop Hydrostatic Testing2.4.10.9 Control Location2.4.11 Condensate Pumps2.4.11.1 Design Conditions2.4.11.2 Condensate Pump Drives2.4.11.3 Condensate Pump Auxiliaries2.4.12 Emergency

11、Interlock2.4.13 Calorimeter2.5 CONDENSATE TANK AND ACCESSORIES2.5.1 Condensate Tank2.5.2 Feedwater Makeup Valve2.5.3 Overflow Trap2.5.4 Tank Connection and Controls2.5.5 Design Conditions2.5.6 Detail Specifications2.5.7 Condensate Tank Trim2.5.8 Additional Requirements2.6 HEAT EXCHANGERS2.7 DEAERATI

12、NG FEEDWATER HEATER2.7.1 Design Conditions2.7.2 Detail Specifications2.7.3 Deaerator Trim2.7.4 Additional Requirements2.7.5 Performance Guarantee2.8 PIPING2.9 CHEMICAL TREATMENT AND WATER SOFTENING EQUIPMENT2.9.1 Chemical Feeder2.9.2 Pumps and Tanks2.9.3 Water Softening Equipment2.10 BOILER CONTROL

13、EQUIPMENT2.10.1 Positioning Type2.10.2 Equipment2.10.3 Boiler System Operation2.10.4 Damper Control2.10.5 Draft Fan Control2.10.6 Soot Blower2.10.7 Boiler Limit Controls2.10.7.1 Low-Water Cutoffs2.10.7.2 High-Pressure Limit Switch2.10.7.3 Draft Loss Interlock2.10.8 Instrument Control Panel2.10.8.1 P

14、anel Details2.10.8.2 Recorders2.10.8.3 Panel Display2.10.8.4 Identification2.10.8.5 System Diagram2.10.9 Pilot Lights2.10.10 Clock2.10.11 Alarm Annunciator Panel2.10.12 Steam Flowmeters2.10.12.1 Orifice Plate2.10.12.2 Flow Transmitters2.10.13 Boiler Feedwater Flow Meters2.10.13.1 Indicating Feedwate

15、r Meter Receivers2.10.13.2 Indicating, Recording, and Integrating Receivers2.10.14 Blowoff Sample CoolerSECTION 23 52 43.00 10 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.10.15 Temperature Indicators2.10.15.1 Thermometers2.10.15.2 Thermoc

16、ouples2.10.15.3 Indicating, Recording Pyrometers2.10.16 Draft Indicator and Control2.10.17 Pressure Gauges2.10.17.1 Pressure Gauges (Panel)2.10.17.2 Pressure Gauges (Local)2.10.18 Feedwater Temperature and Pressure Recorder2.10.19 Condensate Flowmeter2.11 TOOLS2.11.1 Tube Cleaner2.11.2 Tube Brush2.1

17、1.3 Smoke Pipe Cleaner2.11.4 Wrenches and Gaskets2.12 PAINTING AND FINISHING2.12.1 Preventing Corrosion2.12.2 Treatment2.12.3 Boiler Coating2.12.4 Equipment Coating2.13 FACTORY TESTSPART 3 EXECUTION3.1 EXAMINATION3.2 INSTALLATION3.2.1 Piping3.2.2 Field Painting3.2.3 Insulation3.2.4 Foundation3.2.5 E

18、quipment Structural Support3.2.5.1 Structural Steel3.2.5.2 Support Steel3.2.5.3 Column Base Plates3.2.5.4 Anchor Bolts3.2.6 Stack Support3.2.7 Catwalks and Access Platforms3.2.8 Control System Installation3.2.9 Field Tubing3.2.9.1 Tubing Supports3.2.9.2 Air Supply3.2.10 Electrical3.2.10.1 Cable Cond

19、uctor Identification3.2.10.2 Relays3.2.11 Steam Flowmeter Installation3.3 MANUFACTURERS SERVICES3.4 TESTING3.4.1 General3.4.1.1 Schedule for Testing3.4.1.2 Visual Inspection3.4.1.3 Repairs3.4.2 Instrumentation Tests3.4.3 Dielectric Tests3.4.4 Control Tests3.4.5 Necessary Temporary Piping3.4.6 Test o

20、f Deaerating Feedwater Heater3.4.7 Test of Water Treatment Equipment3.4.8 Hydrostatic Tests3.4.9 Test for Steam Purity and Water Level StabilitySECTION 23 52 43.00 10 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.4.9.1 Steam Tests3.4.9.2 Wa

21、ter Level Stability Test3.4.10 Performance Tests3.5 CLEANING OF BOILERS AND PIPING3.6 FRAMED INSTRUCTIONS3.7 OPERATING TEST3.8 FIELD TRAINING- End of Section Table of Contents -SECTION 23 52 43.00 10 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-

22、,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-23 52 43.00 10 (April 2008)-Preparing Activity: USACE SupersedingUFGS-23 52 43.00 10 (January 2008)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated March 2008*SECTION 23 52 43.00 10HEAT RECOVERY BOILERS04/08*NOTE: This guide

23、specification covers the requirements for both fire-tube and water-tube heat recovery, steam generating boilers with individual capacities from 907 to 136,000 kg (2,000 to 300,000 pounds) of steam per hour.Edit this guide specification for project specific requirements by adding, deleting, or revisi

24、ng text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should be directed to the techni

25、cal proponent of the specification. A listing of technical proponents, including their organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to

26、list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Se

27、ctions Reference Article to automatically place the SECTION 23 52 43.00 10 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.Refe

28、rences not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to wi

29、thin the text by the basic designation only.AIR MOVEMENT AND CONTROL ASSOCIATION INTERNATIONAL (AMCA)AMCA 210 (1999; 2001a) Laboratory Methods of Testing Fans for Aerodynamic Performance RatingAMCA 99 (2003) Standards HandbookAMERICAN BEARING MANUFACTURERS ASSOCIATION (ABMA)ABMA 9 (1990; R 2000) Loa

30、d Ratings and Fatigue Life for Ball BearingsAMERICAN BOILER MANUFACTURERS ASSOCIATION (ABMA)ABMA Boiler 402 (2005) Boiler Water Quality Requirements and Associated Steam Quality for Industrial/Commercial and Institutional BoilersAMERICAN PETROLEUM INSTITUTE (API)API Std 610 (2004) Centrifugal Pumps

31、for Petroleum, Petrochemical, and Natural Gas IndustriesAMERICAN WELDING SOCIETY (AWS)AWS B2.1 (2005; Errata 2006; Errata 2006) Welding Procedure and Performance QualificationASME INTERNATIONAL (ASME)ASME B1.1 (2003) Unified Inch Screw Threads (UN and UNR Thread Form)ASME B18.2.1 (1996; Addenda A 19

32、99; Errata 2003; R 2005) Square and Hex Bolts and Screws (Inch Series)ASME B18.2.2 (1987; R 2005) Standard for Square and Hex Nuts (Inch Series)ASME B19.3 (1991; Addenda A 1994; Addenda B 1995) Safety Standard for Compressors for Process IndustriesSECTION 23 52 43.00 10 Page 7Provided by IHSNot for

33、ResaleNo reproduction or networking permitted without license from IHS-,-,-ASME B31.1 (2007) Power PipingASME B40.100 (2006) Pressure Gauges and Gauge AttachmentsASME BPVC SEC I (2007) Boiler and Pressure Vessel Code; Section I, Power BoilersASME BPVC SEC IV (2007) Boiler and Pressure Vessel Code; S

34、ection IV, Recommended Rules for the Care and Operation of Heating BoilersASME BPVC SEC IX (2007) Boiler and Pressure Vessel Code; Section IX, Welding and Brazing QualificationsASME BPVC SEC VIII D1 (2007) Boiler and Pressure Vessel Code; Section VIII, Pressure Vessels Division 1 - Basic CoverageASM

35、E CSD-1 (2006) Control and Safety Devices for Automatically Fired BoilersASME MFC-3M (2004) Measurement of Fluid Flow in Pipes Using Orifice, Nozzle, and VenturiASME PTC 10 (1997; R 2003) Performance Test Code on Compressors and ExhaustersASME PTC 12.3 (1997; R 2004) Performance Test Code on Deaerat

36、orsASME PTC 19.10 (1981) Flue and Exhaust Gas Analyses Instruments and ApparatusASME PTC 19.11 (1997; R 2004) Steam and Water Sampling, Conditioning, and Analysis in the Power CycleASME PTC 19.2 (1987; R 2004) Pressure Measurement Instruments and ApparatusASME PTC 19.3 (1974; R 2004) Temperature Mea

37、surement Instruments and ApparatusASME PTC 4 (1998) Fired Steam GeneratorsASTM INTERNATIONAL (ASTM)ASTM A 106/A 106M (2006a) Standard Specification for Seamless Carbon Steel Pipe for High-Temperature ServiceASTM A 123/A 123M (2002) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iro

38、n and Steel ProductsASTM A 153/A 153M (2005) Standard Specification for Zinc SECTION 23 52 43.00 10 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Coating (Hot-Dip) on Iron and Steel HardwareASTM A 179/A 179M (1990a; R 2005) Standard Specifica

39、tion for Seamless Cold-Drawn Low-Carbon Steel Heat-Exchanger and Condenser TubesASTM A 192/A 192M (2002) Standard Specification for Seamless Carbon Steel Boiler Tubes for High-Pressure ServiceASTM A 242/A 242M (2004e1) Standard Specification for High-Strength Low-Alloy Structural SteelASTM A 249/A 2

40、49M (2007) Standard Specification for Welded Austenitic Steel Boiler, Superheater, Heat-Exchanger, and Condenser TubesASTM A 278/A 278M (2001; R 2006) Standard Specification for Gray Iron Castings for Pressure-Containing Parts for Temperatures Up to 650 degrees F (350 degrees C)ASTM A 285/A 285M (20

41、03) Standard Specification for Pressure Vessel Plates, Carbon Steel, Low- and Intermediate-Tensile StrengthASTM A 297/A 297M (2007) Standard Specification for Steel Castings, Iron-Chromium and Iron-Chromium-Nickel, Heat Resistant, for General ApplicationASTM A 307 (2007b) Standard Specification for

42、Carbon Steel Bolts and Studs, 60 000 PSI Tensile StrengthASTM A 319 (1971; R 2006) Standard Specification for Gray Iron Castings for Elevated Temperatures for Non-Pressure Containing PartsASTM A 325 (2007a) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile

43、 StrengthASTM A 325M (2007) Standard Specification for Structural Bolts, Steel, Heat Treated, 830 Mpa Minimum Tensile Strength (Metric)ASTM A 350/A 350M (2004a) Standard Specification for Standard Specification for Carbon and Low-Alloy Steel Forgings, Requiring Notch Toughness Testing for Piping Com

44、ponentsASTM A 36/A 36M (2005) Standard Specification for Carbon Structural SteelASTM A 48/A 48M (2003) Standard Specification for Gray Iron CastingsSECTION 23 52 43.00 10 Page 9Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM A 515/A 515M (2003)

45、Standard Specification for Pressure Vessel Plates, Carbon Steel, for Intermediate- and Higher-Temperature ServiceASTM A 516/A 516M (2006) Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower-Temperature ServiceASTM A 688/A 688M (2004) Standard Specification for We

46、lded Austenitic Stainless Steel Feedwater Heater TubesASTM B 111/B 111M (2004) Standard Specification for Copper and Copper-Alloy Seamless Condenser Tubes and Ferrule StockASTM B 117 (2007) Standing Practice for Operating Salt Spray (Fog) ApparatusASTM B 61 (2002) Standard Specification for Steam or Valve Bronze CastingsASTM B 633 (2007) Standard S