ARMY MIL-DTL-53078 A-2011 MOUNTING KIT M1 TANK CLEARED LANE MARKING SYSTEM (CLAMS).pdf

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1、Comments, suggestions, or questions on this document should be addressed to U.S. Army RDECOM, Tank Automotive Research, Development and Engineering Center, ATTN: RDTA-EN/STND/TRANS MS #268, 6501 E. 11 Mile Road, Warren, MI 48397-5000 or emailed to DAMI_STANDARDIZATIONconus.army.mil. Since contact in

2、formation can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.daps.dla.mil. AMSC N/A FSC 2590 INCH-POUND MIL-DTL-53078A 11 March 2011 SUPERSEDING MIL-M-53078(ME) 23 September 1987 DETAIL SPECIFICATION MOUNTING KIT: M1 TANK CLE

3、ARED LANE MARKING SYSTEM (CLAMS) This specification is approved for use by the U.S. Army Tank Automotive Research, Development and Engineering Center (TARDEC), Research, Development and Engineering Command (RDECOM), Department of the Army, and is available for use by all Departments and Agencies of

4、the Department of Defense. 1. SCOPE 1.1 Scope. This specification establishes the requirements for manufacture and acceptance of a mounting kit used in attaching the cleared lane marking system (CLAMS) to the M1 series tank. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section a

5、re specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are caution

6、ed that they must meet all specified requirement documents cited in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to

7、 the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-53078A 2 FEDERAL SPECIFICATIONS TT-C-490 - Clea

8、ning Methods for Ferrous Surfaces and Pretreatments for Organic Coatings. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-P-14105 - Paint, Heat Resisting, For (Steel Surfaces). MIL-DTL-83413/8 - Connectors and Assemblies, Electrical, Aircraft Grounding: Type IV Jumper Cable Assembly, Lead, Electrical. DEPA

9、RTMENT OF DEFENSE STANDARDS MIL-STD-130 - Identification Marking of U.S. Military Property. MIL-STD-202 - Test Methods for Electronic and Electrical Component Parts. MIL-STD-464 - Electromagnetic Environmental Effects Requirements for Systems. MIL-STD-810 - Environmental Engineering Considerations a

10、nd Laboratory Tests MIL-STD-882 - System Safety Program Requirements. MIL-STD-889 - Dissimilar Metals. MIL-STD-1472 - Human Engineering Design Criteria for Military Systems, Equipment and Facilities. DEPARTMENT OF DEFENSE HANDBOOKS MIL-HDBK-454 - General Guidelines for Electronic Equipment. MIL-HDBK

11、-470 - Designing and Developing Maintainable Products and Systems, Volume 1 MIL-HDBK-505 - Definitions of Item Levels, Item Exchangeability, Models, and Related Items. (Copies of the above specifications, standards, and handbooks are available from Document Automation and Production Service, Buildin

12、g 4/D, 700 Robbins Avenue, Philadelphia, PA 19111-5094 or website: https:/assist.daps.dla.mil/quicksearch/.) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein.

13、 Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-53078A 3 U.S. ARMY DRAWINGS 13228E2100 - Mounting Kit, CLAMS to M1 Series Ta

14、nk. 13228E2030 - Converter Box Assembly. 13228E2040 - Cover 13228E2045 - Panel Assembly, R.H. 13228E2048 - Panel Assembly, L.H. 13228E2052 - Panel Assembly, Back. 13228E2066 - Adapter Assembly. 12344343 - Interior CARC Paint Specification. 12344344 - Exterior CARC Paint Specification. (Copies of the

15、se drawings are available from DAMI_STANDARDIZATIONconus.army.mil or U.S. Army RDECOM, Tank Automotive Research, Development and Engineering Center, ATTN: RDTA-EN/STND/TRANS MS #268, 6501 E. 11 Mile Road, Warren, MI 48397-5000.) 2.3 Non-Government publications. The following documents form a part of

16、 this document to the extent specified herein. Unless otherwise specified, the issues of these documents those cited in the solicitation or contract (see 6.2). AMERICAN SOCIETY FOR QUALITY ANSI/ASQ Z1.4 - Sampling Procedures and Tables for Inspection by Attributes. (Copies of these documents are ava

17、ilable from www.asq.org or American Society for Quality, 600 North Plankinton Avenue, Milwaukee, WI 53203.) AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) Boiler and Pressure Vessel Code, Section IX, Welding and Brazing Qualifications (Copies of these documents are available from www.asme.org or Am

18、erican Society of Mechanical Engineers, 345 East 47th Street, New York, NY 10017.) AMERICAN WELDING SOCIETY (AWS) D1.1 - Structural Welding Code - Steel (Copies of these documents are available from www.aws.org or American Welding Society, 550 N.W. LeJeune Rd., PO Box 351040, Miami, FL 33135.) Provi

19、ded by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-53078A 4 IPC ASSOCIATION CONNECTION ELECTRONICS INDUSTRIES IPC J-STD-001 - Requirements for Soldered Electrical and Electronic Assemblies (Copies of these documents are available from www.ipc.org or

20、IPC Association Connecting Electronics Industries, 3000 Lakeside Drive, 309 S, Bannockburn, IL 60015) 2.4 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however,

21、supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 General description. The M1 CLAMS mounting kit provides the interface between the CLAMS and the M1 series tank. The mounting kit shall consist of the following items: a structural adapter fo

22、r mounting the CLAMS dispenser box at the rear of the vehicle, metallic heat insulation panels that will encase the CLAMS dispenser box and protect its contents from high temperature engine exhaust, a converter box to provide electrical interface between the vehicle and CLAMS control box which contr

23、ols marker dispensation, and interconnecting electrical harnesses. 3.2 Drawings. The drawings forming a part of this specification are end product drawings. No deviations from the prescribed dimensions or tolerances are permissible without prior approval of the contracting officer. Where tolerances

24、could cumulatively result in incorrect fits, the contractor shall provide tolerances within those prescribed on the drawings to ensure correct fit, assembly, and operation of the kit. Any data (e.g., shop drawings, layouts, flow sheets, processing procedures, etc.) prepared by the contractor or obta

25、ined from a vendor to support fabrication and manufacture of the production item shall be made available, upon request, for inspection by the procuring activity or his designated representative (see 6.2). 3.3 First article (first produced kit). Unless otherwise specified (see 6.2), one or more sampl

26、es shall be subjected to first article inspection (see 4.3 and 6.3) to prove that his production methods will produce kits that comply with the requirements of this specification. Any changes or deviations of mounting kits from the approved first article during production will be subject to the appr

27、oval of the contracting officer. Approval of the first article will not relieve the contractor of his obligation to furnish mounting kits conforming to this specification. 3.4 Performance characteristics. 3.4.1 Converter box. Provided by IHSNot for ResaleNo reproduction or networking permitted witho

28、ut license from IHS-,-,-MIL-DTL-53078A 5 3.4.1.1 Input power. Unless otherwise specified (see 6.2), the requirements specified herein are applicable when an input voltage within the range of 18 to 30 volts direct current (Vdc) is applied to terminals J1-K (positive) and J1-C (return) of the converte

29、r box (see 4.5.3.1). 3.4.1.2 Signal processing. For an input sine wave signal of 350 (+35, -0.0) millivolts peak-to-peak (mVp-p) to 4.0 1.0 volts peak-to-peak (Vp-p) between terminals J1-E and J1-F at frequencies of 50 5.0 to 1000 100 Hertz (Hz) the output signal between terminals J1-H (positive) an

30、d J1-C (return) shall be a pulse of 17.0 to 30.0 volts maximum amplitude and 0.3 0.2 volts minimum amplitude with a pulse duration of 2.0 1.0 milliseconds and a signal period of 13.06 (+1.45, -1.19) to 0.653 (+0.073, -0.059) (the converter shall divide the input signal frequency by 653.0) (see 4.5.3

31、.2). 3.4.1.2.1 Noise level. There shall be 0.3 0.2 Vdc present between the output terminals J1-H (positive) and J1-C (return) for an input signal between terminals Jl-E and Jl-F of 25 mVp-p or less for frequencies of 5 Hz to 10 KHz (10000 Hz) (see 4.5.3.3). 3.4.2 Structural adapter. The structural a

32、dapter shall be assembled in accordance with Drawing 13228E2066. The structural adapter when supported by the telescoping arms, and pintle mounting bar, shall support the mounting of the CLAMS dispenser box and heat insulation panels. The dispenser box shall pivot within the mounting clevis of the s

33、tructural adapter with all heat insulation panels installed (see 4.5.3.4). 3.5 Design and construction. The mounting kit shall conform to the parts inventory list of 13228E2100. 3.5.1 Dimensions. 3.5.1.1 Structural adapter and heat insulation panels. The CLAMS structural adapter shall be fabricated

34、in accordance with Drawing 13228E2066. The insulation panels shall be fabricated in accordance with Drawings 13228E2040, 13228E2045, 13228E2048, 13228E2052. 3.5.1.2 Converter box housing. The converter box housing shall conform to the requirements of Drawing 13228E2030. 3.5.2 Interchangeability. Mou

35、nting kit components shall possess such functional and physical characteristics as to be equivalent in performance, reliability, and maintainability to another item of similar or identical purposes. See MIL-HDBK-505 for guidance. 3.5.3 Soldering. Unless otherwise specified (see 6.2), soldering of el

36、ectrical connections shall be in accordance with IPC J-STD-001. 3.5.4 Hardware. Mounting hardware shall be selected from AN, NAS, MS, or commercial standards. 3.5.5 Electromagnetic interference/electromagnetic compatibility (EMI/EMC). Provided by IHSNot for ResaleNo reproduction or networking permit

37、ted without license from IHS-,-,-MIL-DTL-53078A 6 3.5.5.1 Electromagnetic compatibility. The mounting kit, when installed in the vehicle in conjunction with the CLAMS and operated in all its modes of operation, shall not cause adverse effects to the vehicle or any other subsystems installed therein

38、(see 4.5.4). 3.5.6 Bonds and grounds. Electrical bonding for equipment shall be designed in accordance with MIL-STD-464. Equipment mounted electrical connector to mounting surface shall not exceed 50 milliohms. Provisions shall be made for grounding equipment to the vehicle mounting surface. When gr

39、ounding jumpers are employed, metal bonding strips having a maximum length-to-width ratio of 5 to 1 or braided wire jumpers equivalent to MIL-DTL-83413/8 shall be used. The dc bonding resistance across the enclosure to jumper junction shall not exceed 2.5 milliohms (see 4.5.5). 3.5.7 Reliability. Th

40、e mounting kit shall have a mission reliability of 0.90 (see 4.5.6). 3.5.8 Maintainability. The mounting kit shall not require preventive maintenance. The mean-time-to-repair (MTTR) at the organizational level of maintenance shall not exceed 1.0 clock hours (see 4.5.7). 3.5.9 Weight. The weight of t

41、he mounting kit shall not exceed 413 pounds, including all mounting hardware and kit detail components. 3.5.10 Human factors engineering. The mounting kit shall conform to human factors engineering design criteria as described in MIL-STD-1472. Special design emphasis shall be given, but not limited

42、to requirements of MIL-STD-1472 for labeling, anthropometry (or physical accommodation), design for maintainer, hazards and safety, and general requirements, as applicable. 3.6 Environmental requirements. 3.6.1 Temperature. 3.6.1.1 Operating temperature. The mounting kit shall meet the requirements

43、of 3.4 during and after exposure to temperatures in the range of -25 to +140 F (see 4.5.8.1 and 4.5.8.2). 3.6.1.2 Storage temperature. The mounting kit shall meet the requirements of 3.4 after exposure to temperatures in the range of -60 to +160 F (see 4.5.8.3). 3.6.2 Vibration. The mounting kit sha

44、ll meet the requirements of 3.4 during and after exposure to sinusoidal vibration in accordance with table I, in each of the three mutually perpendicular axes. The vibration shall consist of a logarithmic sweep rate of 15 minutes per sweep cycle from 5 to 500 to 5 hertz (Hz) (see 4.5.9). Provided by

45、 IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-53078A 7 TABLE I. Vibration levels. Axis Frequency (Hz) Amplitude Verticle 5 to 25 1.0 g 25 to 57 0.03 inch D.A. 1/ 44 to 500 5.0 g Longitudinal 5 to 25 1.0 g And 25 to 57 0.03 inch D.A. 1/ Longitudinal 44

46、 to 500 3.0 g NOTE: 1/ Double amplitude (D.A.) 3.6.3 Basic shock. The CLAMS mounting kit shall meet the requirements of 3.4 during and after exposure to shock impulses of 30 3 g, 11 1.1 milliseconds (ms) half sine wave applied in each direction of the three mutually perpendicular axes (see 4.5.10).

47、3.6.4 Ballistic shock. The mounting kit shall meet the requirements of 3.4 during and after exposure to shock impulses of 200 20 g, 0.5 0.1 ms half sine wave applied in each direction of the three mutually perpendicular axes (see 4.5.11). 3.6.5 High intensity shock. The converter box and parts there

48、of, shall remain intact and shall not become secondary projectiles when subjected to high intensity shock levels of 980 98 g, 0.5 0.1 ms at the assemblys mounting interface. This shall include the impulses in each direction of the three mutually perpendicular axes (see 4.5.12). 3.6.6 Submergence. Th

49、ere shall be no evidence of air leakage when the converter box is pressurized with air to 6.0 0.5 psig and completely submerged in water to a depth of 6 inches minimum measured from top surface. Electrical connectors shall be capped during submergence. The CLAMS converter box shall meet the requirements of 3.4 after submergence (see 4.5.13). 3.6.7 Cleaning spray. The converter box shall not be