ANSI AWS B2.1-1-235-2006 Standard Welding Procedure Specification (SWPS) for Argon plus 2% Oxygen Shielded Gas Metal Arc Welding (Spray Transfer Mode) of Carbon Steel (M-1 P-1 S-1 .pdf

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1、AWS B2.1-1-235:2006An American National StandardStandard Welding ProcedureSpecification (SWPS) forSite LicenseArgon plus 2% OxygenShielded Gas Metal ArcWelding (SprayTransferMode) of Carbon Steel(M-1/P-1/S-1, Groups1 and 2), 1/8 through1-1/2 inchThick,ER70S-3, Flat PositionOnly, As-Welded orPWHT Con

2、dition,Primarily PipeApplicationsSite License to Make Copies for Intra-Company UseThis License is issued by the American Welding Society (hereinafter referred to as “AWS”) to you(hereinafter referred to as “Licensee”) based upon your application and conditions:1. By becoming a Licensee, Licensee agr

3、ees to all the terms contained in this License.2. Licensee is authorized to reproduce this AWS B2 Standard Welding Procedure for intra-company use only. Copies may not be made available to any individual not employed byLicensee or for any purpose unrelated to the business being conducted by Licensee

4、.3. Any reproduction must include the following copyright notice: “Copyright by the AmericanWelding Society. Reproduced with the express written permission of the American WeldingSociety.”4. Licensee may not enter into any sublicense agreement.5. Reproduction of this Standard Welding Procedure signi

5、fies that you agree with the terms of theLicense. If you do not agree with the terms of this License please return this document, and anew document without the copyright notice will be issued.6. The AWS B2 Standard Welding Procedures are not the subject of any warranty. AWS disclaimsany liability ar

6、ising from the use of any Standard Welding Procedure. AWS is not liable for anyactual or consequential damages that may arise from the use of any Standard Welding Procedure.7. Licensee will notify AWS in writing if it becomes aware that any employee or other party hasmade copies or otherwise made us

7、e of any Standard Welding Procedure contrary to the terms ofthe License.8. This License contains the entire understanding as between Licensee and AWS, and any changesmust be contained in a writing signed by both parties.9. The terms of this License are governed under the laws of the State of Florida

8、, and both partiesagree to submit to the jurisdiction of the cognizant court of law within Dade County, Florida toresolve any disputes.550 N.W. LeJeune Road, Miami, FL 33126AWS B2.1-1-235:2006An American National StandardApproved by theAmerican National Standards InstituteFebruary 28, 2006Standard W

9、elding Procedure Specification (SWPS) forArgon plus 2% Oxygen Shielded Gas Metal Arc Welding(Spray Transfer Mode) of Carbon Steel (M-1/P-1/S-1,Groups 1 and 2), 1/8 through 1-1/2 inch Thick,ER70S-3, Flat Position Only, As-Welded orPWHT Condition, Primarily Pipe ApplicationsPrepared by theAmerican Wel

10、ding Society (AWS) B2 Committee on Welding Procedure and Performance QualificationUnder the Direction of theAWS Technical Activities CommitteeApproved by theAWS Board of DirectorsAbstractThis standard contains the essential welding variables for carbon steel in the thickness range of 1/8 through 1-1

11、/2 inch,using Argon plus 2% Oxygen shielded gas metal arc welding (spray transfer mode). It cites the base metals and operatingconditions necessary to make the weldment, the filler metal specifications, and the allowable joint designs for grooveand fillet welds. This WPS was developed primarily for

12、pipe applications.iiAWS B2.1-1-235:2006International Standard Book Number: 0-87171-018-8American Welding Society550 N.W. LeJeune Road, Miami, FL 33126 2006 by American Welding SocietyAll rights reservedPrinted in the United States of AmericaiiiAWS B2.1-1-235:2006Statement on Use of AWS American Nati

13、onal StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been developed in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS A

14、merican National Standards are either incorporated in, ormade part of, documents that are included in federal or state laws and regulations, or the regulations of other govern-mental bodies, their provisions carry the full legal authority of the statute. In such cases, any changes in those AWSstanda

15、rds must be approved by the governmental body having statutory jurisdiction before they can become a part ofthose laws and regulations. In all cases, these standards carry the full legal authority of the contract or other documentthat invokes the AWS standards. Where this contractual relationship ex

16、ists, changes in or deviations from requirementsof an AWS standard must be by agreement between the contracting parties.AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varied viewpoints and interests to achie

17、ve consensus. While AWS administers the processand establishes rules to promote fairness in the development of consensus, it does not independently test, evaluate, orverify the accuracy of any information or the soundness of any judgments contained in its standards.AWS disclaims liability for any in

18、jury to persons or to property, or other damages of any nature whatsoever, whetherspecial, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of, or relianceon this standard. AWS also makes no guaranty or warranty as to the accuracy or completeness of

19、 any informationpublished herein.In issuing and making this standard available, AWS is not undertaking to render professional or other services for or onbehalf of any person or entity. Nor is AWS undertaking to perform any duty owed by any person or entity to someoneelse. Anyone using these document

20、s should rely on his or her own independent judgment or, as appropriate, seek theadvice of a competent professional in determining the exercise of reasonable care in any given circumstances.This standard may be superseded by the issuance of new editions. Users should ensure that they have the latest

21、 edition.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent or product trade name resulting from t

22、he use of this standard.Finally, AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.On occasion, text, tables, or figures are printed incorrectly, constituting errata. Such errata, when discovered, are postedon the AWS web page (www.aws.org).O

23、fficial interpretations of any of the technical requirements of this standard may only be obtained by sending a request,in writing, to the Managing Director, Technical Services Division, American Welding Society, 550 N.W. LeJeune Road,Miami, FL 33126 (see Annex A). With regard to technical inquiries

24、 made concerning AWS standards, oral opinionson AWS standards may be rendered. However, such opinions represent only the personal opinions of the particularindividuals giving them. These individuals do not speak on behalf of AWS, nor do these oral opinions constitute officialor unofficial opinions o

25、r interpretations of AWS. In addition, oral opinions are informal and should not be used as asubstitute for an official interpretation.This standard is subject to revision at any time by the AWS B2 Committee on Welding Procedure and PerformanceQualification. It must be reviewed every five years, and

26、 if not revised, it must be either reaffirmed or withdrawn. Comments(recommendations, additions, or deletions) and any pertinent data that may be of use in improving this standard arerequired and should be addressed to AWS Headquarters. Such comments will receive careful consideration by the AWSB2 C

27、ommittee on Welding Procedure and Performance Qualification and the author of the comments will be informedof the Committees response to the comments. Guests are invited to attend all meetings of the AWS B2 Committee onWelding Procedure and Performance Qualification to express their comments verball

28、y. Procedures for appeal ofan adverse decision concerning all such comments are provided in the Rules of Operation of the Technical ActivitiesCommittee. A copy of these Rules can be obtained from the American Welding Society, 550 N.W. LeJeune Road, Miami,FL 33126.ivAWS B2.1-1-235:2006Personnel*Advis

29、orAWS B2 Committee on Procedure and Performance QualificationG. M. Wisbrock, Jr., Chair Lockheed Martin Missiles and Fire ControlJ. J. Fluckiger, Vice Chair Idaho National LaboratoryW. M. Ruof, 2nd Vice Chair Bechtel Plant Machinery, IncorporatedS. Morales, Secretary American Welding SocietyT. J. An

30、derson Consultant*W. L. Ballis ConsultantB. Beckman Welding AssessorL. P. Connor ConsultantJ. L. Cooley J. C. Including Terms for Adhesive Bonding, Brazing,Soldering, Thermal Cutting, and Thermal Spraying. Welding symbols shall be those shown in the latest edition of AWSA2.4, Symbols for Welding, Br

31、azing, and Nondestructive Examination.The AWS Committee on Welding Qualification was formed in 1979 to provide welding standards concerning thesubject of qualification. The primary document developed by this committee is AWS B2.1, Standard for WeldingProcedure and Performance Qualification. This doc

32、ument established the foundation and framework for StandardWelding Procedure Specifications.Comments and suggestions for the improvement of this standard are welcome. They should be sent to the Secretary,AWS B2 Committee on Welding Procedure and Performance Qualification, American Welding Society, 5

33、50 N.W.LeJeune Road, Miami, FL 33126.Standard Welding Procedure Specification (SWPS)Permission to reproduce for intra-company use only is granted by the American Welding SocietyAWS B2.1-1-235:2006Page 1 of 13Argon plus 2% Oxygen Shielded Gas Metal Arc Welding(Spray Transfer Mode) of Carbon Steel (M-

34、1/P-1/S-1,Groups 1 and 2), 1/8 through 1-1/2 inch Thick,ER70S-3, Flat Position Only, As-Welded orPWHT Condition, Primarily Pipe ApplicationsWelding Research Council1Supporting PQR Numbers:200853, 200854, 200864, 200865Requirements for Applicationof Standard SWPSsScope. The data to support this Stand

35、ard WeldingProcedure Specification (SWPS) has been derivedfrom the above listed Procedure QualificationRecords (PQRs) which were reviewed and validatedunder the auspices of the Welding Research Council.This SWPS is not valid using conditions and vari-ables outside the ranges listed. The American Wel

36、d-ing Society considers that this SWPS presentsinformation for producing an acceptable weld usingthe conditions and variables listed. The user needs asignificant knowledge of welding and accepts fullresponsibility for the performance of the weld and forproviding the engineering capability, qualified

37、 person-nel, and proper equipment to implement this SWPS.Application. This SWPS is to be used only as per-mitted by AWS B2.1, Specification for Procedure andPerformance Qualification, and the applicable fabri-cation document(s) such as code, specification, orcontract document(s). The fabrication doc

38、ument(s)should specify the engineering requirements suchas design, need for heat treatment, fabricating toler-ances, quality control, and examination and testsapplicable to the end product.Users Responsibility. An SWPS does not replaceor substitute fabrication codes, specifications, con-tract requir

39、ements, or capability and judgment onthe part of the user. An SWPS is to be used only aspermitted by the applicable fabrication code, specifi-cation, or contract document.The ability to produce production welds havingproperties suitable for the application depends uponsupplementing the SWPS with app

40、ropriate perfor-mance qualification tests and sound engineeringjudgment. The user is responsible for the quality andperformance of the final product in accordance withthe provisions of the fabrication document(s).Supplementary Instructions. To adapt this SWPSto a specific application, a user may iss

41、ue supple-mentary instructions. Such instructions may consistof tighter fit-up tolerances, higher minimum preheattemperature, or any other instructions necessary toproduce a weldment that meets the requirements ofthe fabrication document(s). These instructions shallnot be less restrictive than provi

42、ded in the SWPS.Safety. Safety precautions shall conform to thelatest edition of ANSI Z49.1, Safety in Welding,Cutting, and Allied Processes, published by theAmerican Welding Society.This specification may involve hazardous mate-rials, operations, and equipment. The specificationdoes not purport to

43、address all of the safety prob-lems associated with its use. It is the responsibility ofthe user to establish appropriate safety and healthpractices. The user should determine the applicabil-ity of any regulatory limitations prior to use.1Welding Research Council, P.O. Box 201547, ShakerHeights, OH

44、44120.AWS B2.1-1-235:2006Page 2 of 13Standard Welding Procedure Specification (SWPS)Permission to reproduce for intra-company use only is granted by the American Welding SocietyLIMITATIONSThis procedure is not qualified for Notch Toughness applications.A Constant Voltage (Constant Potential) Power S

45、ource is required.WELDING PROCESSESWelding Processes: GMAW (Gas Metal Arc WeldingSpray Transfer Mode)Method of Application: SemiautomaticMode of Metal Transfer: Spray Transfer ModeBASE METALSBase Metal2: Carbon Steel, M-1, P-1, or S-1, Groups 1 or 2Thickness Range: 1/8 in. through 1-1/2 in. for groo

46、ve welds, 1/8 in. minimum for fillet weldsPipe Diameter: 2-7/8 in. OD and overCoating: UncoatedFILLER METALSFiller Metal Specification2: AWS A5.18A Number:A Number 1F Number: F Number 6Classification: ER70S-3Supplementary Filler Metal: Not PermittedSupplementary Powder: Not PermittedDeposit Thicknes

47、s Range: 1-1/2 in. maximum plus reinforcement for groove welds1/8 in. through 1-1/2 in. fillet weld size for fillet weldsJOINT DESIGNSJoint Designs: See Figure 1Backing: Required unless backgouged and back weldedBacking Material: Carbon Steel, M-1, P-1, S-1 Group 1, 2, or 3 or weld metal of similar

48、chemicalanalysis. Nonmetallic or nonfusing metal retainers are not permitted.POSITIONSPermitted Positions: Groove WeldsFlat Position,Fillet WeldsFlat and Horizontal PositionVertical Progression: Not ApplicablePREHEAT AND INTERPASS TEMPERATUREPreheat Temperature3: 50F MinimumInterpass Temperature3: 5

49、0F Minimum, 500F MaximumPreheat Maintenance: During welding, after welding is completed, preheat maintenance prior to anyPost Weld Heat Treatment is not required2M, P, and S numbers for base metal and F and A numbers for filler metal and weld metal, respectively, are as detailed inAWS B2.1, Specification for Welding Procedure and Performance Qualification, and ASME Boiler and Pressure VesselCode, Section IX.3Preheat and interpass temperatures must be sufficient to prevent crack formation. Temperatures above the minimumshown may be required for highly restrained welds or by the fabr