ANSI AWS B2.1-1-021-1994 Standard Welding Procedure Specification (WPS) for Gas Tungsten Arc Welding Followed by Shielded Metal Arc Welding of Carbon Steel (M-1 P-1 S-1 Group 1 or .pdf

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1、AWS B2.1-1-021-94RSite LicenseStandard Welding ProcedureSpecification (WPS) forGas Tungsten ArcWelding Followed byShielded Metal ArcWelding of Carbon Steel(M-1/P-1/S-1, Group 1 or2), 1/8 through 1-1/2 inchThick, ER70S-2 andE7018, As-Welded orPWHT ConditionSite License to Make Copies for Intra-Compan

2、y UseThis License is issued by the American Welding Society (hereinafter referred to as “AWS”) to you(hereinafter referred to as “Licensee”) based upon your application and conditions:1. By becoming a Licensee, Licensee agrees to all the terms contained in this License.2. Licensee is authorized to r

3、eproduce this AWS B2 Standard Welding Procedure for intra-company use only. Copies may not be made available to any individual not employed byLicensee or for any purpose unrelated to the business being conducted by Licensee.3. Any reproduction must include the following copyright notice: “Copyright

4、by the AmericanWelding Society. Reproduced with the express written permission of the American WeldingSociety.”4. Licensee may not enter into any sublicense agreement.5. Reproduction of this Standard Welding Procedure signifies that you agree with the terms of theLicense. If you do not agree with th

5、e terms of this License please return this document, and anew document without the copyright notice will be issued.6. The AWS B2 Standard Welding Procedures are not the subject of any warranty. AWS disclaimsany liability arising from the use of any Standard Welding Procedure. AWS is not liable for a

6、nyactual or consequential damages that may arise from the use of any Standard Welding Procedure.7. Licensee will notify AWS in writing if it becomes aware that any employee or other party hasmade copies or otherwise made use of any Standard Welding Procedure contrary to the terms ofthe License.8. Th

7、is License contains the entire understanding as between Licensee and AWS, and any changesmust be contained in a writing signed by both parties.9. The terms of this License are governed under the laws of the State of Florida, and both partiesagree to submit to the jurisdiction of the cognizant court

8、of law within Dade County, Florida toresolve any disputes.Reproduced by Global Engineering Documents With the Permission of AWS Under Royalty Agreement 550 N.W. LeJeune Road, Miami, Florida 33126AWS B2.1-1-021-94RApproved byAmerican National Standards InstituteApril 15, 1993Standard Welding Procedur

9、eSpecification (WPS)Gas Tungsten Arc Welding Followed byShielded Metal Arc Welding of Carbon Steel(M-1/P-1/S-1, Group 1 or 2)1/8 through 1-1/2 inch Thick, ER70S-2 and E7018As-Welded or PWHT ConditionPrepared byAWS Committee on Welding QualificationUnder the Direction ofAWS Technical Activities Commi

10、tteeApproved byAWS Board of DirectorsAbstractThis standard contains the essential welding variables for carbon steel in the thickness range of 1/8 through 1-1/2 inch,using manual gas tungsten arc welding followed by shielded metal arc welding. It cites the base metals and operatingconditions necessa

11、ry to make the weldment, the filler metal specifications, and the allowable joint designs for fillet andgroove welds. This WPS was developed primarily for plate and structural applications.Key WordsWelding Procedure Specification, base metal, allowable joint designs, filler metal, carbon steel, manu

12、algas tungsten arc welding, manual shielded metal arc weldingiiStatement on Use of AWS American National StandardsAll standards (codes, specifications, recommended practices, methods, classifications, and guides) of the AmericanWelding Society (AWS) are voluntary consensus standards that have been d

13、eveloped in accordance with the rules of theAmerican National Standards Institute (ANSI). When AWS standards are either incorporated in, or made part of,documents that are included in federal or state laws and regulations, or the regulations of other governmental bodies,their provisions carry the fu

14、ll legal authority of the statute. In such cases, any changes in those AWS standards must beapproved by the governmental body having statutory jurisdiction before they can become a part of those laws andregulations. In all cases, these standards carry the full legal authority of the contract or othe

15、r document that invokes theAWS standards. Where this contractual relationship exists, changes in or deviations from requirements of an AWSstandard must be by agreement between the contracting parties.International Standard Book Number: 0-87171-430-2American Welding Society, 550 N.W. LeJeune Road, Mi

16、ami, FL 33126 1994 by American Welding Society. All rights reservedPrinted in the United States of AmericaReprinted: March 1997Reaffirmed: February 4, 2005AWS American National Standards are developed through a consensus standards development process that bringstogether volunteers representing varie

17、d viewpoints and interests to achieve consensus. While AWS administers the processand establishes rules to promote fairness in the development of consensus, it does not independently test, evaluate, orverify the accuracy of any information or the soundness of any judgments contained in its standards

18、.AWS disclaims liability for any injury to persons or to property, or other damages of any nature whatsoever, whether spe-cial, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of, or reliance on thisstandard. AWS also makes no guaranty or warranty

19、as to the accuracy or completeness of any information published herein.In issuing and making this standard available, AWS is not undertaking to render professional or other services for or onbehalf of any person or entity. Nor is AWS undertaking to perform any duty owed by any person or entity to so

20、meoneelse. Anyone using these documents should rely on his or her own independent judgment or, as appropriate, seek the adviceof a competent professional in determining the exercise of reasonable care in any given circumstances.This standard may be superseded by the issuance of new editions. Users s

21、hould ensure that they have the latest edition.Publication of this standard does not authorize infringement of any patent or trade name. Users of this standard acceptany and all liabilities for infringement of any patent or trade name items. AWS disclaims liability for the infringement ofany patent

22、or product trade name resulting from the use of this standard.Finally, AWS does not monitor, police, or enforce compliance with this standard, nor does it have the power to do so.On occasion, text, tables, or figures are printed incorrectly, constituting errata. Such errata, when discovered, are pos

23、tedon the AWS web page (www.aws.org).Official interpretations of any of the technical requirements of this standard may only be obtained by sending a request, in writ-ing, to the Managing Director, Technical Services Division, American Welding Society, 550 N.W. LeJeune Road, Miami, FL33126. With reg

24、ard to technical inquiries made concerning AWS standards, oral opinions on AWS standards may be rendered.However, such opinions represent only the personal opinions of the particular individuals giving them. These individuals donot speak on behalf of AWS, nor do these oral opinions constitute offici

25、al or unofficial opinions or interpretations of AWS. Inaddition, oral opinions are informal and should not be used as a substitute for an official interpretation.This standard is subject to revision at any time by the AWS Welding Qualification Committee. It must be reviewedevery five years, and if n

26、ot revised, it must be either reaffirmed or withdrawn. Comments (recommendations, additions,or deletions) and any pertinent data that may be of use in improving this standard are required and should be addressedto AWS Headquarters. Such comments will receive careful consideration by the AWS Welding

27、Qualification Committeeand the author of the comments will be informed of the Committees response to the comments. Guests are invited toattend all meetings of the AWS Welding Qualification Committee to express their comments verbally. Procedures forappeal of an adverse decision concerning all such c

28、omments are provided in the Rules of Operation of the TechnicalActivities Committee. A copy of these Rules can be obtained from the American Welding Society, 550 N.W. LeJeuneRoad, Miami, FL 33126.iiiPersonnel (Original)AWS Committee on Welding Qualification*Advisor*Retired*DeceasedT. J. Anderson, Ch

29、airmanD. L. Sprow, Vice ChairmanM. J. Houle, Vice ChairmanD. R. Papenfuss, Vice ChairmanL. P. Connor, SecretaryW. L. BallisH. B. CaryJ. L. CooleyP. B. Dickerson*W. D. DotyJ. J. Falco*J. J. FluckigerE. H. GrayJ. E. HinkelR. W. JacksonJ. W. McGrewC. L. Null*A. S. OlivaresG. W. Oyler*S. PanezicJ. J. Se

30、kelyA. W. SindelW. R. Smith Sr.*C. E. SpaederV. W. SutterG. M. Wisbrock, Jr.Bechtel Group, IncorporatedMcDermott, IncorporatedWelding Engineering ServicesThe Boeing CompanyAmerican Welding SocietyColumbia Gas Distribution CompaniesHobart Brothers CompanyMorrison-Knudsen CorporationAluminum Company o

31、f AmericaDoty and AssociatesArmy Materials and Mechanics Research CenterBabock and Wilcox, Idaho, Inc.U. S. Nuclear Regulatory CommissionLincoln Electric CompanyConsultantBabock and WilcoxNaval Sea Systems CommandThe Hartford Steam Boiler Inspection andInsurance CompanyWelding Research CouncilCanadi

32、an Welding BureauDick Enterprises, Inc.C-E NatcoBechtel Group, IncorporatedLehigh UniversityAmerican Welding InstituteLoral Vought Systems CorporationAWS B2.1-1-021-94RivPersonnel (Reaffirmation)AWS B2 Committee on Procedure and Performance Qualification*Advisor*DeceasedG. M. Wisbrock, ChairJ. J. Fl

33、uckiger, 1st Vice Chair*P. B. Dickerson, 2nd Vice ChairR. McGinnis, SecretaryT. J. AndersonE. W. BeckmanJ. L. CooleyL. P. ConnorW. D. DotyE. H. GrayM. Herrle*M. J. HouleA. W. Johnson*N. K. KanayaR. A. LaFaveK. Y. LeeB. B. MacDonaldC. MartinK. M. McTagueA. S. Olivares*G. W. Oyler*J. F. PikeW. M. Ruof

34、J. J. Sekely*A. W. Sindel*C. E. Spaeder, Jr.*W. J. Sperko*R. F. WaiteR. K. WiswesserLockheed Martin Missiles and Fire ControlDallasBattelle Energy AllianceIdaho National LaboratoryConsultantAmerican Welding SocietyConsultantInternational Training InstituteJ. C. If used, backing gas shall be Argon.Fl

35、ow Rate: A typical flow rate of 5 to 15 ft3/h may be varied depending on componentconfigurationShielding Gas Nozzle Size: 1/4 to 3/4 in. I.D.TUNGSTEN ELECTRODESSpecification: ANSI/AWS A5.12 or ASME SFA 5.12Classification: EWTh-2 or EWCe-2Size: 1/16 through 1/8 in. diameter sharpened to a pointELECTR

36、ICAL CHARACTERISTICSGas Tungsten Arc WeldingFiller Metal CurrentClassification Dia. in. Amperes1PolarityER70S-2 1/16 60100 DCEN (Straight)ER70S-2 3/32 80140 DCEN (Straight)ER70S-2 1/8 100160 DCEN (Straight)Shielded Metal Arc WeldingFiller Metal CurrentElectrode2Dia. in. Current/Amperes Current/Polar

37、ityE7018 3/32 70110 DCEP (Reverse)E7018 1/8 90150 DCEP (Reverse)E7018 5/32 120190 DCEP (Reverse)E7018 3/163170280 DCEP (Reverse)1. Values not to exceed the capacity of tungsten electrodes.2. The care and storage of electrodes shall be as recommended by the electrodemanufacturer.3. 3/16 in. electrode

38、s shall not be used in the vertical or overhead positions.Pulsing Current: Not permittedPOSTWELD HEAT TREATMENTPostweld Heat Treatment: Welds may either be as-welded or postweld heat treated at 1100 to 1200F.If heat treated, the heat treatment time shall be 1 hour per inch of thickness(15 minutes mi

39、nimum) unless otherwise noted in the fabrication document.ANSI/AWS B2.1-1-021-94RPage 4 of 16Standard Welding Procedure Specification (WPS)Permission to reproduce for intra-company use only is granted by the American Welding SocietyCOMPANY NAMEIn the name of the Company stated above, I accept full r

40、esponsibility for the application of this Standard WPSfor use with:DatedFabrication Document(s): such as Code, Specification or Contract DocumentDATE APPROVED BY TITLETECHNIQUEWeave or Stringer Bead: EitherPeening: Not required; if used, proceed as directed by the fabrication documentInitial Cleanin

41、g: Chemical or mechanical; joint shall be dry prior to weldingInterpass Cleaning: Mechanical onlyBackgouging: Mechanical or thermal when required by Figure 1Gouging: Mechanical or thermalSingle or Multiple Passes: EitherMaximum Bead Thickness: 1/4 in.ANSI/AWS B2.1-1-021-94RPage 5 of 16Standard Weldi

42、ng Procedure Specification (WPS)Permission to reproduce for intra-company use only is granted by the American Welding SocietyFigure 1Allowable Joint DesignsFILLET WELDS: All JointsGROOVE WELDS: See Joints 1 through 17. Joints having prequalified joint details permitted bythe latest edition of ANSI/A

43、WS D1.1, Structural Welding CodeSteel are also permitted.For tubular products, see Joints 1, 2, 6 and 7. In addition, joints having groove designs resultingfrom end preparations conforming with the latest edition of ANSI/ASME B16.25, Butt Welding Ends,are also allowable for application with this WPS

44、.fROPTIONALaWITH BACKINGa = 45 MIN.R = 1/4 in., +1/4 -1/16f = R/2WITHOUT BACKINGa = 60 MIN.R = 1/8 in., +1/16 -1/16f = 1/16 in. MAX.JOINT 1OPTIONALWITH BACKINGa = 45 MIN.R = 1/4 in., +1/4 -1/16f = R/2WITHOUT BACKINGa = 60 MIN.R = 1/8 in., +1/16 -1/16f = 1/16 in. MAX.JOINT 2fRaANSI/AWS B2.1-1-021-94R

45、Page 6 of 16Standard Welding Procedure Specification (WPS)Permission to reproduce for intra-company use only is granted by the American Welding SocietyFigure 1 (continued)Allowable Joint DesignsJOINT 3fRaa = 60 MIN.R = 1/8 in., +1/16-1/8f = NOT LIMITEDBACKGOUGE telephones: (800) 854-7179, (303) 397-7956;fax: (303) 397-2740; Internet: www. .Permission to reproduce for intra-company use only is granted by the American Welding SocietyAWS B2.1-1-021-94RPage 16 of 16