ANSI ASTM F1484-2018 Standard Test Methods for Performance of Steam Cookers.pdf

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1、Designation: F1484 18 An American National StandardStandard Test Methods forPerformance of Steam Cookers1This standard is issued under the fixed designation F1484; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last re

2、vision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 These test methods evaluate the energy consumptionand cooking performance of steam cookers. The food serviceoperator can use

3、this evaluation to select a steam cooker andunderstand its energy consumption.1.2 These test methods are applicable to the following steamcookers: high-pressure, low-pressure, pressureless and vacuumsteam cookers (Specification F1217 Grades A, B, C and D);convection and non-convection steam cookers;

4、 steam cookerswith self-contained gas-fired, electric, or steam coil steamgenerators, and those connected directly to an external potablesteam source (Specification F1217 Styles i, ii, iii, and iv). Thesteam cookers will be tested for the following (where appli-cable):1.2.1 Maximum energy input rate

5、 (see 10.2).1.2.2 Preheat energy consumption and duration (see 10.3).1.2.3 Idle energy rate (see 10.5).1.2.4 Pilot energy rate (see 10.6).1.2.5 Frozen green pea cooking energy efficiency (see 10.8).1.2.6 Frozen green pea production capacity (see 10.8).1.2.7 Whole potato cooking energy efficiency (se

6、e 10.9).1.2.8 Whole potato production capacity (see 10.9).1.2.9 Water consumption (see 10.7, 10.9, and 10.10).1.2.10 Condensate temperature (see 10.8 and 10.9).1.2.11 Cooking uniformity (see 10.11).1.3 The values stated in inch-pound units are to be regardedas standard. The SI units given in parenth

7、eses are for informa-tion only.1.4 This standard may involve hazardous materials,operations, and equipment. It does not address all of the safetyconcerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety,health, and environmental p

8、ractices and determine the appli-cability of regulatory limitations prior to use.1.5 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopment of International Standards, Guides

9、 and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2D3588 Practice for Calculating Heat Value, CompressibilityFactor, and Relative Density of Gaseous FuelsF1217 Specification for Cooker, Steam2.2 ASHRAE Do

10、cuments:3ASHRAE Handbook of Fundamentals Thermal and RelatedProperties of Food and Food Materials, Chapter 30, Table1, 1989ASHRAE Handbook of Fundamentals ThermodynamicProperties of Water at Saturation, Chapter 6, Table 2, 19892.3 Other Document:4Development and Application of a Uniform Testing Proc

11、e-dure for Steam Cookers3. Terminology3.1 Definitions:3.1.1 boiler, nself-contained vessel, separate from thecooking cavity, wherein water is boiled to produce steam forthe steam cooker. Also called a steam generator.3.1.2 condensate, nmixture of condensed steam and cool-ing water, exiting the steam

12、 cooker and directed to the floordrain.3.1.3 cooking energy effciency, nquantity of energy im-parted to the specified food product expressed as a percentageof energy consumed by the steam cooker during the cookingevent.3.1.4 cooking energy rate, naverage rate of energy con-sumption (kBtu/h or kW) du

13、ring the cooking energy efficiencytest. Refers to any loading scenario in the green pea or potatoload tests.1These test methods are under the jurisdiction ofASTM Committee F26 on FoodService Equipment and is the direct responsibility of Subcommittee F26.06 onProductivity and Energy Protocol.Current

14、edition approved March 1, 2018. Published March 2018. Originallyapproved in 1993. Last previous edition approved in 2015 as F1484 15. DOI:10.1520/F1484-18.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTM

15、Standards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American Society of Heating, Refrigerating and Air Condition-ing Engineers, Inc., 1791 Tullie Circle, NE, Atlanta, GA 30329.4Available from the Food Service Technology Center, 12949 Alcosta

16、Blvd.,#101, San Ramon, CA 94583.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Princi

17、ples for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.13.1.5 electric energy rate, nrefers to rate of electric energyconsumption (kW) by steam cookers whose primary fuelsource is not electrici

18、ty (for example, gas). Electric energy ismeasured and reported separately from the primary fuel energyso that the respective fuel prices can be applied to estimateenergy costs.3.1.6 green pea load, n12 by 20 by 212 in. (300 by 500 by65 mm) perforated hotel pan filled with 8.0 6 0.01 lb (3.6 6.005 kg

19、) of fresh-frozen, grade A, green peas.3.1.7 high-pressure steam cooker, nsteam cooker whereincooking compartment operates between 10 and 15 psig (Speci-fication F1217 Classification Grade C).3.1.8 idle energy rate, nrate of energy consumed by thesteam cooker while maintaining the boiler or reservoi

20、r at amanufacturer-defined operating pressure or temperature withno cooking taking place.3.1.9 low-pressure steam cooker, nsteam cooker whereincooking compartment operates between 3 and 9.9 psig (Speci-fication F1217 Classification Grade B).3.1.10 maximum energy input rate, npeak rate at which anapp

21、liance consumes energy, typically reflected during preheat.3.1.11 pilot energy rate, nrate of energy consumption(kBtu/h) by a gas steam cookers standing pilot (if applicable).3.1.12 potato load, none 12 by 20 by 212 in. (300 by 500by 65 mm) perforated hotel pan filled with 50 6 2 fresh, whole,US No.

22、 1, size B, red potatoes, weighing 8.0 6 0.2 lb (3.6 60.1 kg).3.1.13 preheat, nprocess of bringing the steamer (boiler)water from city supply temperature to operating temperature(pressure).3.1.14 preheat duration, ntotal time required for preheat,from preheat initiation at controls to when the steam

23、 cooker isready to cook.3.1.15 preheat energy, namount of energy consumed bythe steam cooker during a preheat.3.1.16 pressureless steam cooker, nsteam cooker whereincooking compartment operates between 0 and 2.9 psig (Speci-fication F1217 Classification Grade A).3.1.17 production capacity, nmaximum

24、rate (lb (kg)/h) atwhich steam cooker can bring the specified food product to aspecified “cooked” condition.3.1.18 production rate, nrate (lb (kg)/h) at which steamcooker brings the specified food product to a specified“cooked” condition. Does not necessarily refer to maximumrate. The production rat

25、e varies with the loading scenario andthe amount of product being cooked.3.1.19 steam cooker, ncooking appliance wherein heat isimparted to food in a closed compartment by direct contactwith steam. The compartment can be at or above atmosphericpressure. The steam can be static or circulated.3.1.20 w

26、ater consumption, nwater consumed by the steamcooker. Includes both water used in the production of steamand cooling water (if applicable) for condensing/cooling un-used steam.4. Summary of Test Method4.1 The maximum energy input rate is determined to checkwhether the steam cooker is operating prope

27、rly. If the mea-sured input rate is not within 5 % of the rated input, all furthertesting ceases and the manufacturer is contacted. The manu-facturer may make appropriate changes or adjustments to thesteam cooker.4.2 The energy and time required to preheat the steamer toan operating condition are de

28、termined.4.3 Idle energy rate is determined for the steamer while it ismaintaining operating pressure or temperature when no cook-ing is taking place.4.4 Pilot energy rate is determined when applicable to a gasfired steam cooker under test.4.5 Green pea cooking energy efficiency is determined bycook

29、ing a capacity number of frozen green pea loads from 0 to180F (18 to 82C).4.6 Whole potato cooking energy efficiency is determinedby cooking a capacity number of fresh whole potatoes to aspecified doneness.4.7 Green pea load and whole potato load productioncapacities (lbpea/h or lbpotato/h (kgpea/h

30、or kgpotato/h) aredetermined by the respective cooking energy efficiency tests.4.8 Water consumption (gal/h (L/h) is monitored during allcooking energy efficiency tests to determine the rate of waterusage.4.9 Condensate temperature is monitored during all cookingenergy efficiency tests.4.10 The unif

31、ormity of heating within the steamers com-partment is determined and reported based on the averagetemperature on each pan during ice load cooking tests (pans ofice simulating pans of frozen food).5. Significance and Use5.1 The maximum energy input rate test is used to confirmthat the steam cooker is

32、 operating at the manufacturers ratedinput. This test would also indicate any problems with theelectric power supply, gas service pressure, or steam supplyflow or pressure.5.2 Preheat energy and duration can be useful to foodservice operators for managing power demands and knowinghow quickly the ste

33、am cooker can be ready for operation.5.3 Idle energy rate and pilot energy rate can be used toestimate energy consumption.5.4 Green pea cooking energy efficiency is an indicator ofsteam cooker energy performance when cooking frozen prod-ucts under various loading conditions. This allows the foodserv

34、ice operator to consider energy costs when selecting asteam cooker.5.5 Potato cooking energy efficiency is an indicator of steamcooker energy performance when cooking foods that requirelong cook times (for example, potatoes, beans, rice, lasagna orcasserole rethermalization). The test demonstrates t

35、he differ-ence in energy efficiency between pressure and pressurelessF1484 182steam cookers for this type of cooking event. The informationmay help a food service operator to evaluate what type ofsteamer to select (pressure versus pressureless versus dualpressure mode) from an energy performance per

36、spective.5.6 Green pea production capacity and potato productioncapacity can be used by food service operators to choose asteam cooker to match their particular food output require-ments.5.7 Water consumption characterization is useful for esti-mating water and sewerage costs associated with applian

37、ceoperation.5.8 Condensate temperature measurement is useful to verifythat the temperature does not exceed regional building codelimits.5.9 Cooking uniformity provides information regarding thesteamers ability to cook food at the same rate throughout thesteamers compartment.6. Apparatus6.1 Watt-Hour

38、 Meter, for measuring the electrical energyconsumption of a steam cooker, shall have a resolution of atleast 10 Wh and a maximum accuracy no greater than 1.5 % ofthe measured value for any demand greater than 100 W. Forany demand less than 100 W, the meter shall have a resolutionof at least 1.5 Wh a

39、nd a maximum accuracy no greater than 1.5%.6.2 Gas Meter, for measuring the gas consumption of asteam cooker, shall be a positive displacement type with aresolution of at least 0.1 ft3(0.0003 m3) and a maximumaccuracy no greater than 1 % of the measured value for anydemand greater than 2.2 ft3/h (0.

40、06 m3/h). If the meter is usedfor measuring the gas consumed by the pilot lights, it shallhave a resolution of at least 0.1 ft3(0.0003 m3) and have amaximum accuracy no greater than 2 % of the measured value.6.3 Steam Flow Meter, for measuring the flow of steam to asteam cooker that uses either a di

41、rect external potable steamsource or a steam coil steam generator. Shall have a resolutionof 0.01 ft3(0.0003 m3) and a maximum accuracy of 1 % of themeasured value.6.4 Pressure Gauge, for measuring pressure of steam to asteam cooker that uses either a direct external potable steamsource or a steam c

42、oil steam generator. Shall have a resolutionof 0.5 psig (3.4 kPa) and a maximum accuracy of 1 % of themeasured value.6.5 Canopy Exhaust Hood, 4 ft (1.2 m) in depth, wall-mounted with the lower edge of the hood 6 ft, 6 in. (2.0 m)from the floor and with the capacity to operate at a nominalexhaust ven

43、tilation rate of 300 cfm per linear foot (230 L/s perlinear meter) of active hood length. This hood shall extend aminimum of 6 in. (150 mm) past both sides and the front of thecooking appliance and shall not incorporate side curtains orpartitions. Makeup air shall be delivered through face registers

44、or from the space, or both.6.6 Pressure Gauge, for monitoring boiler pressure. Thegauge shall have a resolution of 0.5 psig (3.4 kPa) and amaximum accuracy of 1 % of the measured value.6.7 Pressure Gauge, for monitoring natural gas pressure.The gauge shall have a range of 0 to 15 in. H2O (0 to 3.7 k

45、Pa),a resolution of 0.5 in. H2O (125 Pa), and a maximum accuracyof 3 % of the measured value.6.8 Temperature Sensor, for measuring gas temperature inthe range of 50 to 100F (10 to 40 C), with a resolution of0.1F (0.05C) and an accuracy of 61.0F (0.6C).6.9 Barometer, for measuring absolute atmospheri

46、cpressure, to be used for adjustment of measured natural gasvolume to standard conditions, having a resolution of 0.2 in.Hg (670 Pa) and an accuracy of 0.2 in. Hg (670 Pa).6.10 Flow Meter, for measuring total water consumption ofthe appliance. The meter shall have a resolution of 0.01 gal (40ml), an

47、d an accuracy of 0.01 gal (40 ml), at flow rate as low as0.2 gpm (13 ml/s).6.11 Stopwatch, with a 1-s resolution.6.12 Analytical Balance Scale, for measuring weight offood for cooking test loads and for weighing hotel pans. It shallhave a resolution of 0.01 lb (5 g) and an accuracy of 0.01 lb (5g).6

48、.13 Calibrated Exposed Junction Thermocouple Probes,with a range from 20 to 400F (30 to 200C), with aresolution of 0.2F (0.1C) and an accuracy of 61.0F (0.6C),for measuring temperature of frozen green peas, potatoes,calorimeter water, water entering the boiler, and condensate.Calibrated Type K therm

49、ocouples 30 GA wire shall be used tominimize door seal infiltration.6.14 Hotel Pans, perforated, for frozen green pea and potatotests, with 12 by 20 by 212 in. dimensions (300 by 500 by 65mm) stainless steel weighing 2.5 6 0.5 lb (1.1 6 0.2 kg).6.15 Water-Bath Calorimeter, for temperature determinationof the cooked green pea load. The calorimeter is comprised offive components and are shown in Fig. 1: inner containercylindrical, 0.087-in. (2.2-mm) thick walled, plastic drum(PG drum insulationR-25 fiberglass insulation;drum lidplasti