API SPEC 17K-2005 Specification for Bonded Flexible Pipe (Second Edition)《连接柔性管规范.第2版》.pdf

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1、Specification for Bonded Flexible PipeANSI/API SPECIFICATION 17KSECOND EDITION, NOVEMBER 2005EFFECTIVE DATE: MAY 1, 2006REAFFIRMED, MAY 2010ISO 13628-10 (Identical), Petroleum and natural gas industriesDesign and operation of subsea production systemsPart 10: Specification for bonded flexible pipeSp

2、ecial Notes API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed. Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make any warr

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4、I nor any of APIs employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights. API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliabi

5、lity of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having juris

6、diction with which this publication may conflict. API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these p

7、ublications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices. Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for c

8、omplying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard. Users of this Specification should not rely exclusively on the information contained in this document. Sound business, s

9、cientific, engineering, and safety judgment should be used in employing the information contained herein All rights reserved. No part of this work may be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prio

10、r written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, N.W., Washington, D.C. 20005. Copyright 2005 American Petroleum Institute API Foreword Nothing contained in any API publication is to be construed as granting any right, by implication or otherwis

11、e, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent. This document was produced under API standardization procedu

12、res that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed shou

13、ld be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, N.W., Washington, D.C. 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director. Generally, API standards are

14、 reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000. A catalog of API publications and materials

15、is published annually and updated quarterly by API, 1220 L Street, N.W., Washington, D.C. 20005. This standard shall become effective on the date printed on the cover but may be used voluntarily from the date of distribution. Standards referenced herein may be replaced by other international or nati

16、onal standards that can be shown to meet or exceed the requirements of the referenced standard. Manufacturers electing to use another standard in lieu of a referenced standard are responsible for documenting equivalency. Additional information for users of API Specification 17K is found in Annex D.

17、This American National Standard is under the jurisdiction of the API Subcommittee 17. This standard is considered identical to the English version of ISO 13628-10:2005. ISO 13628-10:2005 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petroc

18、hemical and natural gas industries, SC 4, Drilling and production equipment. Suggested revisions are invited and should be submitted to the Standards and Publications Department, API, 1220 L Street, NW, Washington, DC 20005, standardsapi.org. API Specification 17K / ISO 13628-10 ii Contents Page API

19、 Foreword ii Foreword . v Introduction vi 1 Scope 1 1.1 Purpose 1 1.2 Products . 2 1.3 Applications . 2 2 Normative references 2 3 Terms, definitions and abbreviations 5 3.1 Terms and definitions . 5 3.2 Symbols and abbreviations 10 4 Functional requirements 11 4.1 General . 11 4.2 Overall requireme

20、nts . 11 4.3 General design parameters 12 4.4 Internal fluid parameters . 12 4.5 External environment 14 4.6 System requirements 14 5 Design requirements . 17 5.1 Loads and load effects 17 5.2 Pipe design methodology . 20 5.3 Pipe structure design 21 5.4 System design requirements . 26 6 Materials .

21、 29 6.1 Material requirements . 29 6.2 Qualification requirements . 33 6.3 Quality assurance requirements 39 7 Manufacturing requirements 41 7.1 Quality assurance requirements 41 7.2 Carcass . 42 7.3 Preparation of compound and calendering 43 7.4 Elastomer winding . 44 7.5 Reinforcement armour layer

22、 . 45 7.6 Insulation layers 45 7.7 End fitting . 45 7.8 Curing process 47 7.9 Special processes . 48 7.10 Manufacturing tolerances . 50 7.11 Repairs 50 8 Documentation . 51 8.1 General . 51 8.2 Design premise 51 8.3 Design load report . 51 8.4 Design report . 51 8.5 Manufacturing quality plan . 52 8

23、.6 Fabrication specification 52 8.7 As-built documentation 52 8.8 Operation manual 53 API Specification 17K / ISO 13628-10 iii 9 Factory acceptance tests 54 9.1 General . 54 9.2 Gauge test . 55 9.3 Hydrostatic pressure test . 55 9.4 Electrical continuity and resistance tests . 56 9.5 Kerosene test .

24、 56 9.6 Vacuum test . 56 10 Marking and packaging . 57 10.1 Marking . 57 10.2 Packaging . 57 Annex A (informative) Purchasing guidelines 59 Annex B (informative) Bend stiffeners and bend restrictors . 66 Annex C (informative) Use of the API Monogram . 71 Annex D (informative) Additional API Specific

25、ation 17K information 72 Bibliography 73 API Specification 17K / ISO 13628-10 iv ISO 13628-10:2005(E) ISO 2005 All rights reserved vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing Inte

26、rnational Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison wi

27、th ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technic

28、al committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn t

29、o the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13628-10 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, p

30、etrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. ISO 13628 consists of the following parts, under the general title Petroleum and natural gas industries Design and operation of subsea production systems: Part 1: General requirements and recommendations P

31、art 2: Unbonded flexible pipe systems for subsea and marine applications Part 3: Through flowline (TFL) systems Part 4: Subsea wellhead and tree equipment Part 5: Subsea umbilicals Part 6: Subsea production control systems Part 7: Completion/workover riser systems Part 8: Remotely Operated Vehicle (

32、ROV) interfaces on subsea production systems Part 9: Remotely Operated Tool (ROT) intervention system Part 10: Specification for bonded flexible pipe Part 11: Flexible pipe systems for subsea and marine riser applications The following part is under preparation: Part 12: Dynamic production risers AP

33、I Specification 17K / ISO 13628-10 v ISO 13628-10:2005(E) vi ISO 2005 All rights reservedIntroduction This part of ISO 13628 has been based on API Spec 17K, First Edition, September 2001. Users of this International Standard should be aware that further or differing requirements might be needed for

34、individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there is innovative or developing technolo

35、gy. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details. API Specification 17K / ISO 13628-10 vi INTERNATIONAL STANDARD ISO 13628-10:2005(E) ISO 2005 All rights reserved 1Petroleum and natural gas industries Design and opera

36、tion of subsea production systems Part 10: Specification for bonded flexible pipe 1 Scope 1.1 Purpose 1.1.1 This part of ISO 13628 defines the technical requirements for safe, dimensionally and functionally interchangeable bonded flexible pipes that are designed and manufactured to uniform standards

37、 and criteria. See Figure 1 for explanatory figure on typical bonded flexible pipe. 1.1.2 Minimum requirements are specified for the design, material selection, manufacture, testing, marking and packaging of bonded flexible pipes, with reference to existing codes and standards where applicable. See

38、API RP 17B for guidelines on the use of flexible pipes and ancillary components. Key 1 outer wrap 5 reinforcement layer 2 cover 6 breaker layer 3 breaker layer 7 liner 4 cushion layer 8 carcass Figure 1 Typical bonded flexible pipe API Specification 17K / ISO 13628-10 1 ISO 13628-10:2005(E) 2 ISO 20

39、05 All rights reserved1.2 Products 1.2.1 This part of ISO 13628 applies to bonded flexible pipe assemblies, consisting of segments of flexible pipe body with end fittings attached to both ends. This part of ISO 13628 does not cover flexible pipes of unbonded structure. See ISO 13628-2 for guidance o

40、n unbonded flexible pipes. NOTE For the purposes of this provision, API Spec 17J10is equivalent to ISO 13628-2. 1.2.2 This part of ISO 13628 does not apply to flexible pipe ancillary components. Guidelines for ancillary components are given in API RP 17B. 1.2.3 This part of ISO 13628 can be applied

41、to flexible pipes that include non-metallic reinforcing layers, though no effort was made to address the specific and unique technological aspects of this product. 1.2.4 This part of ISO 13628 can be applied to a bonded construction pipe that includes a material or layer construction that is covered

42、 in ISO 13628-2. NOTE For the purposes of this provision, API Spec 17J10is equivalent to ISO 13628-2. 1.3 Applications 1.3.1 The applications addressed by this part of ISO 13628 are sweet and sour service production, including export and injection applications. Production products include oil, gas,

43、water and injection chemicals. This part of ISO 13628 applies to both static and dynamic flexible pipes used as flowlines, risers, jumpers and offshore loading and discharge hoses. This part of ISO 13628 applies to pipes with a design pressure greater than or equal to 1,5 MPa (15 bar). This part of

44、ISO 13628 can be used for lower design pressure pipes, though the requirements of these pipes have not been specifically addressed. Reference OCIMF30for guidelines on these pipes. 1.3.2 This part of ISO 13628 does not apply to flexible pipes for use in choke and kill line applications. See API Spec

45、16C for guidance on choke and kill line applications. This part of ISO 13628 can be applied to flexible pipes for pile hammer, gas flare, water supply and jetting applications, though no effort was made to address the specific and unique technological aspects relating to each of these requirements.

46、2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 34-2, Rubber, vulcaniz

47、ed or thermoplastic Determination of tear strength Part 2: Small (Delft) test pieces ISO 37, Rubber, vulcanized or thermoplastic Determination of tensile stress-strain properties ISO 75 (all parts), Plastics Determination of temperature of deflection under load ISO 812, Rubber, vulcanized Determinat

48、ion of low-temperature brittleness ISO 868, Plastics and ebonite Determination of indentation hardness by means of a durometer (Shore hardness) ISO 1431-1:2004, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static and dynamic strain testing ISO 1817, Rubber, vulcanized Determination of the effect of liquids API Sp