ISO 6257-2002 Carbonaceous materials used in the production of aluminium - Pitch for electrodes - Sampling《铝生产用碳素材料 电极用沥青 取样》.pdf

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1、INTERNATIONAL STANDARD ISO 6257 Second edition 2002-10-01 Reference number ISO 6257:2002(E) ISO 2002 Carbonaceous materials used in the production of aluminium Pitch for electrodes Sampling Produits carbons utiliss pour la production de laluminium Brais pour lectrodes chantillonnageISO 6257:2002(E)

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5、 the address given below. ISO 2002 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address belo

6、w or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.ch Web www.iso.ch Printed in SwitzerlandISO 6257:2002(E) ISO 2002 All rights reserved iii Contents Page 1 Scope . 1 2 Normati

7、ve references . 1 3 Terms and definitions 1 4 General procedures and precautions . 3 5 Sampling of solid pitch 5 6 Soft pitches . 9 7 Hot liquid pitch 10 8 Sample size reduction 17 9 Sample containers 19 10 Sampling report 19 Bibliography. 21ISO 6257:2002(E) iv ISO 2002 All rights reserved Foreword

8、ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical

9、committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of elect

10、rotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires a

11、pproval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this International Standard may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. International Standard IS

12、O 6257 was prepared by Technical Committee ISO/TC 47, Chemistry, Subcommittee SC 7, Aluminium oxide, cryolite, aluminium fluoride, sodium fluoride, carbonaceous products for the aluminium industry. This second edition cancels and replaces the first edition (ISO 6257:1980), which has been technically

13、 revised.ISO 6257:2002(E) ISO 2002 All rights reserved v Introduction Sampling is a vital step in analysis and testing. Its importance is recognized in this International Standard which specifies comprehensive methods of sampling the grades of pitch used for the electrolytic production of aluminium.

14、 Such samples should be as representative as possible of the materials sampled (whether from the whole or part of a batch or consignment) and in a form that facilitates the determination of the distribution of values of properties.INTERNATIONAL STANDARD ISO 6257:2002(E) ISO 2002 All rights reserved

15、1 Carbonaceous materials used in the production of aluminium Pitch for electrodes Sampling WARNING This International Standard may involve the use of hazardous materials, operations and equipment. This International Standard cannot address all the safety implications associated with its use. It is t

16、he responsibility of the user of this International Standard to establish appropriate health and safety practices and assess the applicability of regulatory limitations prior to use. 1 Scope This International Standard specifies methods for sampling and preparing samples prior to testing of binder p

17、itch used in the manufacture of electrodes for the electrolytic production of aluminium. These methods are applicable to grades of pitch in liquid or solid form, the latter having softening points higher than(determined according to the method specified in ISO 5940), in bulk, or in a number of conta

18、iners making up one batch at sites of manufacture, storage, or delivery. Sampling methods and sampling plans for large consignments, or lots, of pitch in liquid form during the loading and unloading of ships are included. 2 Normative references The following normative documents contain provisions wh

19、ich, through reference in this text, constitute provisions of this International Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this International Standard are encouraged to investigate the po

20、ssibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. ISO 3165, Sampling of chemical pr

21、oducts for industrial use Safety in sampling ISO 5940, Carbonaceous materials for the production of aluminium Pitch for electrodes Determination of softening point by the ring-and-ball method 3 Terms and definitions For the purposes of this International Standard, the following terms and definitions

22、 apply. 3.1 sampling unit defined quantity of material having a boundary which may be physical, for example a container, or hypothetical, for example a particular time or time interval in the case of a stream of material NOTE 1 A number of sampling units may be gathered together, for example in a pa

23、ckage or box. NOTE 2 In French, the term “individu” is sometimes used, a synonym of “unit dchantillonnage”. In English, the terms “individual”, “unit” and “item” are sometimes used in practice as synonyms of “sampling unit”. ISO 6206 30 CISO 6257:2002(E) 2 ISO 2002 All rights reserved 3.2 sample one

24、 or more sampling units taken from a larger number of sampling units, or one or more increments taken from a sampling unit ISO 6206 3.3 representative sample sample assumed to have the same composition as the material sampled when the latter is considered as homogeneous whole ISO 6206 3.4 sampling p

25、lan planned procedure of selection, withdrawal and preparation of a sample or samples from a lot (see 3.6) to yield the required knowledge of the characteristic(s) from the final sample (see 3.10) so that a decision can be made regarding the lot NOTE Considerations of cost, effort and delay usually

26、determine an acceptable sampling error. ISO 6206 3.5 consignment quantity of material covered by a particular consignment note or shipping document ISO 6206 3.6 lot total quantity of material to be sampled using a particular sampling plan NOTE A lot may consist of consignments, batches or items. ISO

27、 6206 3.7 batch definite quantity of material that may be one item or a number of items which belong together because of their manufacture or production under conditions which are presumed to be uniform ISO 6206 3.8 bulk sample collected set of samples which do not maintain their individual identity

28、 ISO 6206 3.9 incremental sample one of a series of samples taken during the sampling process NOTE Incremental samples may or may not retain their individual identity depending on the sampling instructions.ISO 6257:2002(E) ISO 2002 All rights reserved 3 3.10 final sample sample obtained or prepared

29、under the sampling plan for possible subdivision into identical portions for testing reference or storage ISO 6206 3.11 laboratory sample sample as prepared for sending to the laboratory and intended for inspection or testing ISO 6206 3.12 reference sample sample prepared at the same time as, and id

30、entical with, the laboratory sample, which is acceptable to the parties concerned and retained for use as a laboratory sample if a disagreement occurs ISO 6206 3.13 spot sample sample of specified number or size taken from a specified place in the material or at a specified place and time in a strea

31、m of material and representative of its own immediate or local environment NOTE In English, the term “snap sample” is sometimes used as a synonym for “spot sample”. ISO 6206 4 General procedures and precautions 4.1 Sampling methods Manual and automated sample-taking are equally acceptable. Details o

32、f the methods employed shall be described in the sampling report (see clause 10). 4.2 Contamination of sample or of pitch being sampled The sampling procedure shall not cause contamination of the sample or of the pitch being sampled. Sample containers, sampling apparatus and any ancillary gear shall

33、 be dry. Sample containers, sampling apparatus, any ancillary gear, the hands and gloves and the protective clothing of the sampler shall be clean. Pitch undergoes slow surface oxidation in the presence of air. Finely divided products, because of their large surface area per unit mass, may show a si

34、gnificant rise in softening point even if stored for only a short time. It is recommended therefore that finely divided reference samples be prepared for storage by melting and resolidifying as follows. a) Place a sufficient amount of the powdered sample in a suitable container with a loose-fitting

35、lid in an oven controlled at approximately above the expected softening point of the pitch. Leave in the oven for at this temperature. After heating, the surface of the melt should be smooth, shiny and free of skin. b) If the surface of the melt is covered with froth, suggesting the presence of wate

36、r, discard it and prepare another melt using a further portion of the sample which has first been dried by allowing it to stand in an evacuated desiccator in the presence of a suitable desiccant for approximately . 50 C2 h 2hISO 6257:2002(E) 4 ISO 2002 All rights reserved c) Pour the molten pitch wi

37、thout turbulence, so as to avoid entrapping air bubbles, into an air-tight metal container, allowing it to solidify and seal the container. d) Note any froth formation during melting in the sample report and, in such cases; retain a separate portion of the finely-divided sample, stored in a sealed a

38、ir-tight container, for the determination of water content. If a sample container is opened, it shall be securely closed again as soon as possible and any damaged sealing rings shall be replaced. 4.3 Sampling for the determination of water content of pitch in solid form For bulk shipments of solid p

39、itch, a series of spot samples shall be taken for determination of water content, either from the conveying system during charge or discharge, or from the hold or compartment, or lorry at the top, middle or bottom during charge or discharge. The individual samples shall be sealed immediately in air-

40、tight containers and tested promptly to avoid loss of moisture. 4.4 Mass of laboratory and reference samples The mass of the laboratory and reference samples shall be at least three times the amount required for testing and shall never be less than unless otherwise agreed in accordance with an estab

41、lished quality procedure. The sample mass shall be included in the sampling report (see clause 10). The minimum recommended sample mass is . 4.5 Safety precautions Comprehensive safety instructions are given in ISO 3165. Attention is drawn in particular to the following. When sampling hot liquid pit

42、ch from large containers such as ships, road or rail tanks, the sampler shall closely follow the safety procedures laid down for that site or location. These procedures typically include protective equipment and guidelines on safe working practice. Avoid inhalation of pitch vapour and dust. Sampling

43、 from ships, road or rail vehicles shall be strongly discouraged when in motion or when motion is likely to begin. 4.6 Suspect consignment A consignment shall be considered suspect if: a) a container is damaged or defective; b) there is any doubt as to the nature of the contents of a container, for

44、example because of the presence of an old label or incorrect markings; c) there is evidence of an unexpected lack of uniformity; d) there are obvious and unusual variations observed in the consignment. Such samples shall be fully reported and shall not be regarded as acceptable without mutual agreem

45、ent between the parties concerned. NOTE As pitch is a supercooled liquid, some advantage is gained during crushing the sample and cleaning of apparatus by pre- refrigerating the sample. Any work applied to the sample (e.g. punning) results in heat generation, caking and consequent segregation of the

46、 sample. Preparation of low softening point pitches is also possible under cryogenic conditions. 1kg 2kgISO 6257:2002(E) ISO 2002 All rights reserved 5 5 Sampling of solid pitch 5.1 General considerations Table 1 indicates the minimum amount of representative sample that shall be withdrawn initially

47、 from a container or bulk as a series of incremental samples (see 4.4) unless the quantity to be sampled is very large (see 5.2). Each incremental sample taken shall have a minimum mass of approximately and a preferred mass of unless otherwise agreed in accordance with an established quality procedu

48、re. Large sampling errors may arise if the material being sampled is inhomogeneous and under such circumstances, it will be necessary to increase the sample size. Special considerations will also apply if the quantity to be sampled is small (approximately or less) or very large (approximately or mor

49、e). If the quantity of material to be sampled is more than approximately but less than approximately , then no fewer than 10 samples shall be taken to allow for the heterogeneity of the material. Refer to Table 1. The mass of each sample taken from quantities of to approximately shall be between and , but shall be at least 20 times the mass of the largest particle. In the case of large quantities not in containers, several samples shall be taken. The procedure specified in 5.2.2 shall be