SAE R-433-2014 Glass Engineering Design Solutions for Automotive Applications (To Purchase Call 1-800-854-7179 USA Canada or 303-397-7956 Worldwide).pdf
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1、Glass Engineering: Design Solutions for Automotive ApplicationsOther SAE books of interest Automotive Carbon Composites: From Evolution to Implementation By Jackie D. Rehkopf (Product Code: T-124) Precious Materials Handbook By Dr. Matthias Grehl (Product Code: B-944) Design Review Based on Failure
2、Modes (DRBFM) and Design Review Based on Test Results (DRBTR) Process Guidebooks By Bill Haughey (Product Code: PD251136) For more information or to order a book, contact SAE INTERNATIONAL 400 Commonwealth Drive, Warrendale, PA 15096-0001, USA; phone +1-877-606-7323 (U.S. and Canada only) or +1-724-
3、776-4970 (outside U.S. and Canada); fax +1-724-776-0790; e-mail CustomerServicesae.org; website http:/ /books.sae.org.Glass Engineering: Design Solutions for Automotive Applications By Lyn R. Zbinden Warrendale, Pennsylvania USA 400 Commonwealth DriveWarrendale, PA 15096E-mail: CustomerServicesae.or
4、gPhone: +1.877.606.7323 (inside USA and Canada)+1.724.776.4970 (outside USA)Fax: +1.724.776.0790 Copyright 2014 SAE International. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, distributed, or transmitted, in any form or by any means without the pr
5、ior written permission of SAE International. For permission and licensing requests, contact SAE Permissions, 400 Commonwealth Drive, Warrendale, PA 15096-0001 USA; e-mail: copyrightsae.org; phone: +1-724-772-4028; fax: +1-724-772-9765. SAE Order Number R-433 DOI 10.4271/R-433 Library of Congress Cat
6、aloging-in-Publication Data Zbinden, Lyn R.Glass engineering : design solutions for automotive applications / by Lyn R. Zbinden.pages cm“SAE order number R-433”Title page verso.ISBN 978-0-7680-7999-91. AutomobilesWindows and windshieldsDesign and construction. 2. Glass manufacture. I. Title. TL256.5
7、.Z35 2014629.266dc23 2013048406 Information contained in this work has been obtained by SAE International from sources believed to be reliable. However, neither SAE International nor its authors guarantee the accuracy or completeness of any information published herein and neither SAE International
8、nor its authors shall be responsible for any errors, omissions, or damages arising out of use of this information. This work is published with the understanding that SAE International and its authors are supplying information, but are not attempting to render engineering or other professional servic
9、es. If such services are required, the assistance of an appropriate professional should be sought. ISBN-Print 978-0-7680-7999-9 ISBN-PDF 978-0-7680-8116-9 ISBN-epub 978-0-7680-8118-3 ISBN-prc 978-0-7680-8117-6 To purchase bulk quantities, please contact: SAE Customer Service E-mail: CustomerServices
10、ae.org Phone: +1-877-606-7323 (inside USA and Canada)+1-724-776-4970 (outside USA) Fax: +1-724-776-0790 Visit the SAE International Bookstore HTTP:/ /BOOKS.SAE.ORGDedication To my DadTable of Contents Foreword . xiii Preface xv Acknowledgments . xvii Chapter 1 - Ceramics, Raw Materials, and Processi
11、ng 1 1.1 Materials 1 1.2 Manufacturing Process 2 Chapter 2 - How to Use What We Have Learned 5 Chapter 3 - Glass and Thermal Stress . 7 3.1 Annealing 8 3.2 Toughened Glass 8 3.3 Tempered Glass 8 3.4 Types 9 3.5 Strength . 9 3.6 Processing . 9 Chapter 4 - Forming for Specific Vehicle Positions 11 4.1
12、 Laminated Glass . 11 4.2 Application . 11 4.3 Forming . 11 4.4 Processing . 12 4.5 Added Value . 13 4.6 Construction . 13 4.7 Non-laminated Glass 13 Chapter 5 - Design Guidelines and Applications . 15 5.1 Design Guidelines 15 5.2 Specific Design Applications 19 Chapter 6 - Processing. 21 6.1 Windsh
13、ield/Windscreen Applications . 21 6.2 Windshield and Sidelite Processing 23 Chapter 7 - Ceramic Frit and Shadeband . 27 7.1 The Process . 27 vii 7.2 Composition . 27 7.3 Artwork . 27 7.4 Supplier Capabilities . 27 7.5 Artwork Costs 28 7.6 Manufacture of Frit . . 28 7.7 Artwork Changes . 28 7.8 Shade
14、bands . 28 Chapter 8 - Adhesive Bonding . 29 8.1 Types .29 8.2 Temperature 29 8.3 Interface Control 30 8.4 Locating Scheme 30 8.5 Surface Preparation . 30 8.6 Urethane Adhesive Application 31 8.7 Storage . 31 8.8 Clean-up 31 8.9 Primers 31 Chapter 9 - Moldings, Encapsulation, and Related Opportuniti
15、es . 33 9.1 Molding Types and Materials 33 9.2 Rubber Materials for Extrusion and Molding . 36 9.3 Thermoplastic Extrusion (Plastics) 39 9.4 Plastic Materials for Extrusion and Molding . 40 9.5 Encapsulation . 41 9.6 Reference . 45 Chapter 10 - Installation and Post Processing . 47 10.1 Locating Pin
16、s and Slots 47 10.2 Inspection 47 10.3 Plant Applied Primer 48 10.4 Failure to Prime 48 10.5 Structural Integrity 48 10.6 Quality Control 48 Chapter 11 - Value-Added Engineering 49 11.1 Infrared Reflecting GlassSolar Absorbing . 49 11.2 Photovoltaic Glass . 50 11.3 Heated Glass . 51 viii Table of Co
17、ntents11.4 Laminated Sidelites . 51 11.5 Potential Field Issues . 51 Chapter 12 - Testing Tables 53 Table 12.1 Standard Automotive Water Pressure Testing . 54 Table 12.2 Transit Bus Window Benchmarking 55 Table 12.3 Coding System for Model Numbers Required by ANSI Z 26.11996 . 56 Table 12.4 Tests Ac
18、cording to ANSI Z 26.11996 57 Table 12.5 Sample Design, Validation, Planning, and Responsibility Matrix 58 Table 12.6 Legal Requirements, Test Description, and Accepted Criteria 59 Table 12.7 Legal Requirements, Test Description, and Accepted Criteria 60 Table 12.8 Failure Mode Effects and Analysis
19、61 Table 12.9 How to Conduct Your Design Review 62 Chapter 13 - Common Glazing Terms 63 Chapter 14 - Design Rule Tables . 71 Table 14.1 Blank Size 71 Table 14.2 Forming a Laminated Windshield . 72 Table 14.3 Forming a Sidelite 72 Table 14.4 Windshield Shape . 73 Table 14.5 Horizontal Depth of Chord
20、. 73 Table 14.6 Vertical Depth of Chord. 74 Table 14.7 Pillar Rise . 74 Table 14.8 Pillar Radius 74 Table 14.9 Ceramic Frit . 75 Table 14.10 Corner Radii 75 Table 14.11 Flange Length . 76 Table 14.12 Aspect Ratio 76 Table 14.13 Edge Finish 77 Table 14.14 Edge of Glass to Edge of Hole 77 Table 14.15
21、Designed InterferenceMolding 78 Table 14.16 Windshield Installation Angle 78 Table 14.17 Windshield Deflection . 78 Table 14.18 UV Transmission 78 Table 14.19 Light Transmission (AS) Requirements 79 Table 14.20 Infrared Glass 79 Table 14.21 Heated Glass . 79 Table 14.22 Urethane Bead Height . 80 Tab
22、le 14.23 MoldingsFixed Glass . 80 ix Table of ContentsTable 14.24 Molding Criteria . 81 Table 14.25 SealsVent Window 81 Table 14.26 GasketsWindshield 81 Table 14.27 Glass SupportWindshield . 82 Table 14.28 Glass Support Fixed Position . 82 Table 14.29 Wiper QualityInterface Control Document 82 Table
23、 14.30 Wiper QualityInterface 83 Table 14.31 Wiper Zones Single Pane . 83 Table 14.32 Wiper Zones Multiple Panes 83 Table 14.33 Joint Movement 84 Table 14.34 Encapsulated Glass Capabilities 84 Table 14.35 Thermal Shock 84 Table 14.36 Optical Considerations 85 Table 14.37 Glass Curvature 85 Table 14.
24、38 Glass Edge Grind #1. 85 Table 14.39 Glass Edge Grind #286 Table 14.40 Glass Edge Grind #3. 86 Table 14.41 Glass Edge Grind #4. 87 Table 14.42 Heated Windscreens 87 Table 14.43 Product Validation for Wired Parts 88 Table 14.44 Antennas 88 Table 14.45 AS Designations . 89 Table 14.46 Glass Toleranc
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