SAE AS 85049 51E-2017 CONNECTOR ACCESSORIES ELECTRICAL STRAIN RELIEF NONENVIRONMENTAL 90 SELF-LOCKING AND NON-SELF-LOCKING CATEGORY 4B (FOR AS50151 CRIMP AS95234 MIL-DTL-26482 SERI.pdf

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1、 AEROSPACE STANDARD CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, NONENVIRONMENTAL, 90, SELF-LOCKING AND NON-SELF-LOCKING CATEGORY 4B (FOR AS50151 CRIMP, AS95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIES III CONNECTORS) AS85049/51Copyright 2017 SAE International All rig

2、hts reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA

3、and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED1998-08REVISED2017-04THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.E FEDERAL SUPPLY CLASS 5935 AS85049/51 SHEET 1 OF 5 REV. E PROCUREMENT SPECIFICATION: AS85049

4、 SAE Technical Standards Board Rules provide that: “This report is published by SAEtoadvance thestate of technicaland engineering sciences. The useof this report is entirely voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,is th

5、e sole responsibility of theuser.” SAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/s

6、tandards.sae.org/AS85049/51E RATIONALE REVISION IS REQUIRED TO CORRECT THE TABLE 2 CORROSION RESISTANT STEEL MATERIAL REQUIREMENT FROM AMS-QQ-S-763 TO AS85049. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS85049.

7、AS85049/120 IS RECOMMENDED FOR NEW DESIGN. FIGURE 1 - ACCESSORY CONFIGURATION AND DIMENSIONS (NON-SELF-LOCKING AND SELF-LOCKING) AEROSPACE STANDARD AS85049/51 SHEET 2 OF 5 REV. E CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, NONENVIRONMENTAL, 90, SELF-LOCKING AND NON-SELF-LOCKING CATEGORY 4B (FO

8、R AS50151 CRIMP, AS95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIES III CONNECTORS) TABLE 1 TABLE 1A - FIGURE 1 DIMENSIONS (NON-SELF-LOCKING ONLY) DASH NUMBER FOR CONNECTOR SHELL SIZE (REF) NON-SELF-LOCKING AS81703 SERIES 3 MIL-DTL-26482 SERIES 2 AS50151 CRIMP AS95234 MIL-DT

9、L-83723 SERIES III A MAX R MAX X MAX Y MAX -3 3 - - - .669 (16.99) .540 (13.72) .78 (19.81) 1.101 (27.97) -8 - 8 8S 8 .617 (15.67) .78 (19.81) 1.101 (27.97) -10 10 10S, 10SL 10 .734 (18.64) .86 (21.84) 1.183 (30.05) -12 7 12 12S, 12 12 .858 (21.79) 1.05 (26.67) 1.376 (34.95) -14 12 14 14S, 14 14 .98

10、4 (24.99) 1.11 (28.19) 1.436 (36.47) -16 19 16 16S, 16 16 1.112 (28.24) 1.26 (32.00) 1.585 (40.26) -18 27 18 18 18 1.218 (30.94) 1.37 (34.80) 1.697 (43.10) -20 37 20 20 20 1.345 (34.16) 1.50 (38.10) 1.822 (46.28) -22 - 22 22 22 1.468 (37.29) 1.62 (41.15) 1.947 (49.45) -24 24 24 24 1.593 (40.46) 1.75

11、 (44.45) 2.072 (52.63) -28 - 28 - 1.969 (50.01) .702 (17.83) 1.89 (48.01) 2.372 (60.25) -32 32 2.219 (56.36) 1.95 (49.53) 2.435 (61.85) -36 36 2.469 (62.71) 2.07 (52.58) 2.560 (65.02) -40 40 2.719 (69.06) 2.20 (55.88) 2.685 (68.20) -44 44 2.969 (75.41) 2.45 (62.23) 2.935 (74.55) -48 48 3.219 (81.76)

12、 2.57 (65.28) 3.060 (77.72) -61 61 - 1.653 (41.99) .540 (13.72) 1.75 (44.45) 2.072 (52.63) TABLE 1B - FIGURE 1 DIMENSIONS (SELF-LOCKING ONLY) DASH NUMBER FOR CONNECTOR SHELL SIZE (REF) SELF-LOCKING AS81703 SERIES 3 MIL-DTL-26482 SERIES 2 AS50151 CRIMP AS95234 MIL-DTL-83723 SERIES III A MAX R MAX X M

13、AX Y MAX -3 1/ 3 - - - - - - - -8 - 8 8S 8 .885 (22.48) .710 (18.03) .93 (23.62) 1.257 (31.93) -10 10 10S, 10SL 10 1.010 (25.65) 1.02 (25.91) 1.339 (34.01) -12 7 12 12S, 12 12 1.135 (28.83) 1.21 (30.73) 1.532 (38.91) -14 12 14 14S, 14 14 1.260 (32.00) 1.27 (32.26) 1.592 (40.44) -16 19 16 16S, 16 16

14、1.385 (35.18) 1.42 (36.07) 1.741 (44.22) -18 27 18 18 18 1.510 (38.35) 1.53 (38.86) 1.853 (47.07) -20 37 20 20 20 1.635 (41.53) 1.65 (41.91) 1.978 (50.24) -22 - 22 22 22 1.760 (44.70) 1.78 (45.21) 2.108 (53.54) -24 24 24 24 1.885 (47.88) 1.90 (48.26) 2.228 (56.59) -28 - 28 - 2.135 (54.23) .890 (22.6

15、1) 2.20 (55.88) 2.528 (64.21) -32 32 2.395 (60.83) 2.27 (57.66) 2.591 (65.81) -36 36 2.635 (66.93) 2.39 (60.71) 2.716 (68.99) -40 40 2.885 (73.28) 2.52 (64.01) 2.841 (72.16) -44 44 3.135 (79.63) 2.77 (70.36) 3.091 (78.51) -48 48 3.385 (85.98) 2.89 (73.41) 3.216 (81.69) -61 1/ 61 - - - - - 1/ NOT AVA

16、ILABLE ON SELF-LOCKING CONFIGURATION. AEROSPACE STANDARD AS85049/51 SHEET 3 OF 5 REV. E CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, NONENVIRONMENTAL, 90, SELF-LOCKING AND NON-SELF-LOCKING CATEGORY 4B (FOR AS50151 CRIMP, AS95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIE

17、S III CONNECTORS) TABLE 1C - FIGURE 1 DIMENSIONS (NON-SELF-LOCKING AND SELF-LOCKING) DASH NUMBER F (SEE DESIGN REQ) G MAX S .020 (0.51) T/T1 MAX Z .062 (1.57) W +.000 -.062 (1.57) SCREW LENGTH SCREW SIZE WIRE BUNDLE ACCOMMODATION RANGE MAX MIN -3 1/ .204 (5.18) .125 (3.18) .782 (19.86) .250 (6.35) .

18、140 (3.56) .777 (19.74) .500 (12.70) 6-32 -8 .204 (5.18) .125 (3.18) .782 (19.86) .746 (18.95) .500 (12.70 ) -10 .286 (7.26) .187 (4.75) .862 (21.89) .805 (20.45) .500 (12.70) -12 .416 (10.57) .291 (7.39) 1.003 (25.48) .867 (22.02) .625 (15.88) -14 .476 (12.09) .351 (8.92) 1.061 (26.95) .930 (23.62)

19、 .625 (15.88) -16 .626 (15.90) .501 (12.73) 1.334 (33.88) .994 (25.25) .625 (15.88) -18 .706 (17.93) .518 (13.16) 1.466 (37.24) .375 (9.53) .171 (4.34) 1.171 (29.74) .750 (19.05) 8-32 -20 .831 (21.11) .581 (14.76) 1.572 (39.93) 1.234 (31.34) .875 (22.23) -22 .956 (24.28) .644 (16.36) 1.688 (42.88) 1

20、.296 (32.92) 1.000 (25.40) -24 1.081 (27.46) .706 (17.93) 1.790 (45.47) 1.358 (34.49) 1.125 (28.58) -28 1.187 (30.15) .750 (19.05) 2.035 (51.69) .500 (12.70) .203 (5.16) 1.572 (39.93) 1.250 (31.75) -32 1.250 (31.75) .875 (22.23) 2.386 (60.60) 1.797 (45.64) 1.250 (31.75) 1/4-20 -36 1.375 (34.93) .938

21、 (23.83) 2.496 (63.40) 1.922 (48.82) 1.500 (38.10) -40 1.500 (38.10) .938 (23.83) 2.566 (65.18) 2.047 (51.99) 1.500 (38.10) -44 1.750 (44.45) 1.188 (30.18) 2.860 (72.64) .625 (15.88) 2.296 (58.32) 1.750 (44.45) -48 1.875 (47.63) 1.312 (33.32) 3.344 (84.94) .625 (15.88) 2.421 (61.49) 2.000 (50.80) -6

22、1 1/ 1.081 (27.46) .706 (17.93) 1.775 (45.09) .375 (9.53) .171 (4.34) 1.388 (35.26) 1.125 (28.58) 8-32 1/ NOT AVAILABLE ON SELF-LOCKING CONFIGURATION. REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS85049. 1. DESIGN AND CONSTRUCTION: ACCESSORIES SHALL BE DESIG

23、NED IN ACCORDANCE WITH FIGURE 1 AND TABLE 1. DIMENSIONS ARE IN INCHES AND APPLY AFTER PLATING. METRIC EQUIVALENTS ARE IN PARENTHESES, ARE GIVEN FOR GENERAL INFORMATION ONLY, AND ARE BASED UPON 1 INCH = 25.4 MM. INTERFACE DIMENSIONS SHALL CONFORM TO AS85049, FIGURE 4 OR 4A. FIGURE 1 CONSISTS OF A COU

24、PLING NUT AND STAIN RELIEF. “WIRE BUNDLE ACCOMMODATION RANGE” DIMENSION IS DEFINED AS THE ENVELOPE AREA FOR THE WIRE BUNDLE. THIS DIMENSION IS NOT MEANT TO DEFINE THE CLAMP HARDWARE LIMITS. 2. DETENTED SELF-LOCKING PROVIDES A POSITIVE AUDIBLE DETENTED COUPLING. OPTION “N” IS A FREE SPINNING SELF-LOC

25、KING COUPLING. 3. THE STRAIN RELIEF ACCOMMODATES AS85049/127 BUSHING STRIP. 4. CLAMPS SHALL HAVE NO PROTRUSIONS OR SHARP EDGES WHICH MAY PINCH CABLE. 5. MATERIAL AND FINISH: MATERIAL AND FINISH SHALL BE AS SPECIFIED IN TABLE 2. CLAMP SCREWS AND LOCK WASHERS: 300 SERIES CORROSION-RESISTANT STEEL, PAS

26、SIVATE. SELF-LOCKING DEVICE: CORROSION RESISTANT MATERIAL. AEROSPACE STANDARD AS85049/51 SHEET 4 OF 5 REV. E CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, NONENVIRONMENTAL, 90, SELF-LOCKING AND NON-SELF-LOCKING CATEGORY 4B (FOR AS50151 CRIMP, AS95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AN

27、D MIL-DTL-83723 SERIES III CONNECTORS) TABLE 2 - MATERIAL AND FINISH FIGURE MATERIAL FINISH 1 ALUMINUM ALLOY IN ACCORDANCE WITH AS85049 A N 1/ W 2/ 1 CORROSION RESISTANT STEEL IN ACCORDANCE WITH AS85049 S 1/ N FINISH NOT RECOMMENDED FOR USE IN APPLICATIONS THAT MAY BE SUSCEPTIBLE TO SALT WATER CORRO

28、SION. 2/ W FINISH NOT RECOMMENDED FOR USE IN APPLICATIONS THAT MAY BE SUSCEPTIBLE TO OUT GASSING (ALSO SEE SPECIFICATION NOTES). 6. ACCESSORIES ARE NOT RECOMMENDED FOR CONNECTORS USING CO-AX, DATA BUS, NO. 8, 6, 4, OR 0 CONDUCTORS. WHEN USED WITH MAXIMUM DENSITY ARRANGEMENTS, CLAMP MAY OPEN OUTER WI

29、RE SEALS. 7. QUALIFICATION: SEE AS85049, CATEGORY 4B. 8. PART NUMBER: SEE EXAMPLE BELOW: M85049/ 51 S 10 W EXAMPLE: BASIC PART NUMBER SPECIFICATION SHEET CONFIGURATIONS: “S” FOR DETENTED SELF-LOCKING (SEE REQMT 2) “N” FOR NON-DETENTED SELF-LOCKING “-1-” FOR NON-SELF-LOCKING DASH NUMBER FINISH (SEE T

30、ABLE 2) AEROSPACE STANDARD AS85049/51 SHEET 5 OF 5 REV. E CONNECTOR ACCESSORIES, ELECTRICAL, STRAIN RELIEF, NONENVIRONMENTAL, 90, SELF-LOCKING AND NON-SELF-LOCKING CATEGORY 4B (FOR AS50151 CRIMP, AS95234, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, AND MIL-DTL-83723 SERIES III CONNECTORS) 9. SUPERSESS

31、ION DATA: MS3418 - * * M85049/51 1 * * DASH NUMBER FINISH OLD NEW C W A W G A N N M83723/15A - * * M85049/51 1 * * SHELL SIZE DASH NUMBER CLASS FINISH OLD NEW A W R N SPECIFICATION NOTES NOTICE THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF Y

32、OU HAVE QUESTIONS CONCERNING CADMIUMS USE. 1. REVISION INDICATOR: A CHANGE BAR (I) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.