NAVY MIL-W-10430 D-1994 WELDING RODS AND ELECTRODES PACKAGING OF《焊接棒和电极的包装》.pdf

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1、fiIL-W-LO430D m 9999706 L377236 203 INCH-POUND MIL-W-10430D 22 March 1994 SUPERSEDING 11 February 1985 (See 6.10) MIL-W-10430C MILITARY SPECIFICATION WELDING RODS AND ELECTRODES; PACKAGING OF This specification is approved for use by all Departments and Agencies 9 of the Department of Defense. 1. SC

2、OPE i 1.1 ScoDe. This specification covers the requirements for the packaging of covered and bare welding rods and electrodes as required for each level of protection (see 6.5.1). 1.2 C1 assi fication. The cl asses of unit containers are as follows, as specified (see 6.2). Classes of unit containers

3、 Class la Metal container Class lb Metal container Class IC Vacuum package Class 2 Fiber container Class 3a. Spools Unit form Covered electrodes - cut 1 engths Covered electrodes - cut lengths Covered electrodes - cut lengths Covered electrodes - cut 1 engths Bare electrodes and rods - continuous le

4、ngth Container net weight 12 pounds and under 50 pounds and under 20 pounds and under 1 pounds and under 2-1/2 pounds or 1 ess Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Commander, Naval Se

5、a Systems Command, SEA 03442, 2531 Jefferson Davis Highway, Ar1 ington, VA 22242-5160 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by 1 etter. AMSC N/A AREA PACK DISTRIBUTION STATEMENT A. Approved for public release

6、; distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Classes of unit containers MIL-W-10430D Unit form Class 3b Spools Class 3c Rims Class 3d Coils Class 3e Coils Class 4 Drums Class 5 (see 3.6.1.1.1.5) Class 6a Fi berboard bo

7、x Class 6b Fi berboard box Class 6c Fi berboard box Cl ass 6d Spiral - wound fi ber tube Class 7 Bundles Class 8 Plastic Class 9 Sacks, drums, and metal containers Bare electrodes and rods - continuous length Bare electrodes and rods - continuous length Bare electrodes and rods - continuous length B

8、are electrodes and rods - continuous length Bare electrodes and rods - continuous length Covered or bare electrodes - cut lengths Bare electrodes and rods - cut lengths Bare rods - cut lengths Bare rods - cut lengths Bare electrodes and rods - cut lengths Bare rods - 36-inch cut lengths Bare electro

9、des and rods - cut lengths Flux - granular 2. APPLICABLE DOCUMENTS 2.1 Government documents. Container net weight 750 pounds or 1 ess 25, 50, or 60 pounds (as speci fi ed) 65 pounds and under Over 65 pounds (as specified by the purchaser) 50 pounds and under 5 or 10 pounds 25 pounds 50 pounds 5 or 1

10、0 pounds 5, 10, 25, or 50 pounds 3 or 10 pounds See 3.6.1.1.1.9 and 6.2 2.1.1 SDecifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are th

11、ose listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-W-LO430D m 9999906 L977238 08b MIL

12、-W-10430D SPECIFICATIONS FEDERAL TT-E-485 UU-S-48 MMM-A-260 PPP-B-566 PPP-B-576 PPP-B-585 PPP-6-591 PPP-B-601 PPP-B-621 PPP-B-636 PPP-B-640 PPP-B-676 PPP-8-1055 PPP-D-723 PPP-P-704 MILITARY MIL-P-116 MIL-B-117 MIL-C-3955 MIL-D-6054 MIL-P-15011 MIL-L-19140 MIL-T-43036 - Enamel, Semigloss, Rust-Inhibi

13、ting. - Sacks, Shipping, Paper. - Adhesive, Water-Resistant, (for Sealing Waterproofed Paper). - Boxes, Fol di ng , Paperboard. - Boxes, Wood, Cleated, Veneer, Paper Overlaid. - Boxes, Wood, Wirebound, - Boxes, Shipping, Fiberboard, Wood-Cleated. - Boxes, Wood, Cleated-Plywood. - Boxes, Wood, Nai 1

14、ed and Lock-Corner. - Boxes, Shipping , Fi berboard. - Boxes, Fiberboard, Corrugated, Triple-Wall. - Boxes, Setup. - Barrier Material, Waterproofed, Flexible. - Drums, Fi ber. - Pails, Metal: (Shipping, Steel, 1 Through 12 Gal 1 ons) . - Preservation, Methods of. - Bags, Sleeves and Tubing. - Cans,

15、Composite, Spirally Wound. - Drum, Metal, Shipping and Storage. - Pallets, Material Handling, Wood Post - Lumber and Plywood, Fire-Retardant Treated. - Tape, Pressure-Sensitive Adhesive, Plastic Film, (for Sealing Fiber Containers and Cans). Construction, 4-Way Entry. STANDARDS MILITARY MIL-STD-109

16、- Quality Assurance Terms and Definitions. MIL-STD-129 - Marking for Shipment and Storage. MIL-STD-147 - Palletized Unit Loads. MIL-STD-1186 - Cushioning, Anchoring, Bracing, Blocking and Waterproofing; with Appropriate Test Methods. (Unless otherwise indicated, copies of federal and military specif

17、ications, standards, and handbooks are available from the Standardization Documents Order Desk, BLDG. 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.1.2 Other Government documents. drawinss, and Dublications. The following other Government documents, drawings, and publications form a part o

18、f this document to the extent specified herein. Unless otherwise specified, the issues are those cited in the solicitation. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-W-10430D W 9999906 1977239 TL2 W MIL-W-10430D DEPARTMENT OF LABOR OCCUP

19、ATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA) Code of Federal Regulations, Title 29 Part 1910 - Occupational Safety and Health Standards. (Application for copies should be addressed to the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402.) 2.2 Non-Government oubli

20、cations. The following document(s) form a part of this document to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted are those listed in the issue of the DODISS cited in the solicitation. Unless otherwise specified, the issues of documents not

21、 listed in the DODISS are the issues of the documents cited in the solicitation (see 6.2). AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) MH15.1 - G1 ossary of Packaging Terms. (Application for copies should be addressed to the American National Standards Institute, 1430 Broadway, New York, NY 10018.)

22、 AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) Boxes. Distribution Environments. (DoD adopted) Cy1 indrical Containers. Shipping Containers. Structures Employed in Material S Hand1 ing and Shi ppi ng . adopted) and Seals. (DoD adopted) Strapping Material s. (DoD adopted) Fiberboard Sheet Stock (

23、Container Grade) and Cut Shapes. D 775 - Standard Test Method for Drop Test for Loaded D 996 - Standard Terminology of Packaging and D 997 - Standard Test Method for Drop Test for Loaded D 999 - Standard Methods for Vibration Testing of D 1185 - Standard Test Methods for Pallets and Related D 3951 -

24、 Standard Practice for Commercial Packaging. (DoD D 3953 - Standard Specification for Strapping, Flat Steel D 4675 - Standard Guide for Selection and Use of F1 at D 4727 - Standard Specification for Corrugated and Solid (Application for copies should be addressed to the American Society for Testing

25、and Materials, 1916 Race Street, Philadelphia, PA 19103.) AMERICAN WELDING SOCIETY (AWS) 249.1 - Safety in Welding and Cutting. (DoD adopted) (Application for copies should be addressed to the American Welding Society, 550 N.W. LeJeune Road, P.O. Box 351040, Miami, FL 33135.) 4 Provided by IHSNot fo

26、r ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-W-10430D 9999906 L977240 734 MIL-W-10430D (Non-Government standards and other pub1 ications are normally available from the organizations that prepare or distribute the documents. These documents also may be available

27、in or through libraries or other informational services.) 2.3 Order of orecedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations u

28、nless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Definitions or explanation of Rackasins terms. Definitions or explanation of packaging terms applicable to this specification shall be as stated in 6.5. For definitions or explanation of packaging terms not specified therein, ANSI MH1

29、5.1 and ASTM D 996 shall apply. b 3.2 Order of precedence. When welding rods or electrodes are acquired in conformance to a commodity specification having detailed packaging or packaging or preparation for delivery requirements specified in the commodity specification shall apply. preparation for de

30、livery requirements which differ from this specification, the 3.3 Materials. Materials shall be as specified herein (see 6.7 and 6.8). Material not definitely specified shall be of commercial quality and entirely suitable for the purposes for which used. Materials for packaging shall be free from de

31、fects and imperfections that will affect the serviceability of the package product. 3.3.1 Recovered materials. Unless otherwise specified herein, all equipment, material, and articles incorporated in the products covered by this specification shall be new and may be fabricated using materials produc

32、ed from recovered materials to the maximum extent practicable without jeopardizing the intended use. lhe term “recovered material s“ means materials which have been collected or recovered from solid waste and reprocessed to become a source of raw materi al s, as opposed to virgin raw material s. Non

33、e of the above shall be interpreted to mean that the use of used or rebuilt products is allowed under this specification unless otherwise specifically specified. 3.3.2 New material s. lhe use of newly developed packaging material S or procedures are encouraged and recommended and will be permitted u

34、nder the conditions specified herein, provided they are equal or better than the specified materials or procedures (see 6.3 and 6.7). lhe packing material shall not increase the use of pl astic materials for Navy and al 1 materials shall be of a fire retardant (see 3.3.4) variety. 3.3.3 Asbestos mat

35、erial. Asbestos or items containing asbestos material shall not be used in the packaging of welding rods, wire, and electrodes. 3.3.4 Navy fire-retardant reauirements. (a) Lumber and Dlvwood. When specified (see 6.2), all lumber and plywood including laminated veneer materials used in shipping conta

36、iner and pallet 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-W-10430D construction, members, blocking, bracing, and reinforcing shall be fire-retardant treated materials conforming to MIL-L-19140 as follows: Level A and B - Type II - weather

37、 resistant Level C - Type I - non-weather Category I - general use. resistant Category I - general use. (b) Fi berboard. Fiberboard used in the construction of unit containers shall conform to the class domestic/fire retardant or class-weather resistant/fire retardant materials as specified (see 6.2

38、) , in accordance with ASTM D 4727. e 3.4 First article. When specified (see 6.2), a sample shall be 3.5 Packaclinq details. Packaging details shall be as specified subjected to first article inspection (see 6.4) in accordance with 4.3. 1 in 3.6 through 3.8 (see 6.2, 6.3, and 6.9). 3.6 Packaainq. 3.

39、6.1 Preservation. Preservation shall be level A, C, or commercial as specified (see 6.2). 3.6.1.1 Level A. 3.6.1.1.1 Unit oack (containers). The unit containers shall be in accordance with the cl asses specified in tab1 e I. When one or more cl asses are specified in table I, the class selection sha

40、ll be restricted to the weight limitations specified herein. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-W-10430D m 9999906 L977242 507 m MIL-W-10430D TABLE I. Summarv of level A Dackaqina weiahts for electrodes Covered electrodes - cut le

41、ngth (except aluminum) 1/ (covered and bare) and rods (bare). Lengths (inches) Class unit container Net weight (pounds) 11/ 2/5, 6 or 10 9 5 2 lb la and IC 2/25, 40 or 50 2/5 or 10 2/25, 40 or 50 u8 or 10 12 25 - - 14 50 12 50 2/12 or 20 18 50 2J5 or 10 u25 or 50 2/9 or 10 Bare electrodes and rods -

42、 continuous length Class. unit container net weight (pounds)3J, 11/ 3a 4 3e 3d 3c 3b Wounds on: Spool S - - - - x!/ Rims xu - - - - Drums - xu XI/ - - - Coi 1 s - - - xu - - Bare el Tubul ar electrodes (cutting) Carbon electrodes Bare rods- (surfacing) Bare rods, 36 inches ?C T I trodes and rods - c

43、ut lengths c1 5 50 - - - SS unit CI 6a and 6d - 10/5 or 10 10/5 or 10 10/5 or 10 tainer Net Wei h (pounds 7 - - - w5, 10, 25 or 50 ; 11/ 8 ” L 3 or 3 or 1/ Aluminum electrodes shall be packaged in class la, unit weight of 5 pounds 2/ Container weight is optional with the manufacturer. 3J Net weight

44、of electrodes wound on spools, rims and coils shall be as or class 2 (5-pound unit weight), when specified (see 6.2). specified in the applicable commodity specification or in the acquisition document (see 6.2). Small size, 2-1/2 pounds or less. u Large size, 750 pounds or less. u Weight shall be 25

45、, 50, or 60 pounds, as specified, (see 6.2). I/ 65 pounds and under. s/ Over 65 pounds. 9/ As specified by the purchaser. )o/ Container weight is optional with purchaser. 11/ Weight tolerance per container shall conform to AWS requirements for the product being packaged. 7 Provided by IHSNot for Res

46、aleNo reproduction or networking permitted without license from IHS-,-,-MIL-W-L0430D 9999906 L977243 443 MIL-W-10430D 3.6.1.1.1.1 Class 1 container. Covered electrodes (iron-powder, low hydrogen and so forth) shall be protected from damage by inserting fiberboard or other cushioning in each end of t

47、he unit container to restrict end-wise movement of the electrodes. Cushioning materials shall be dry and in equilibrium with the el ectrode covering . 3.6.1.1.1.1.1 Class la. The net weight of class la containers shall be 12 pounds and under (see table I). If fabricated of steel, the rigid container

48、 shall be fabricated from not less than 0.0094 inch thickness sheet steel. The container shall be hermetically sealed. The side seam of the body shall be lock-seamed and soldered the entire length, except for a short distance at each end which shall be sealed with a satisfactory lining compound. Alt

49、ernatively the body may be seamed the entire length by overlapping the body blank edges and applying a continuous electrical seam weld. A skip in the weld at the tear strip is permitted and the seam completed by soldering as specified herein. Container opening may be by top opening tear strip or a tear strip formed by two scores on the inside surface near the top end of the body. The top opening tear strip shall be provided with a hand or fi