NAVY MIL-STD-1687 A CHG NOTICE 1-1994 THERMAL SPRAY PROCESSES FOR NAVAL SHIP MACHINERY APPLICATION《海军舰艇机械运用热喷雾处理》.pdf

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1、)y”z-q MIL-STD-l687A(SH) 11 Febrary 1987 SUPERSEDING MIL-STD-l687(SH) 24 November 1980 (See 6.5) MILITARY STANDARD THERMAL SPRAY PKOCESSES FOR NAVAL, SHIP MACHINERY APPLICATIONS THIS DOCUMENT CONTAINS qJ- PAGES. Provided by IHSNot for ResaleNo reproduction or networking permitted without license fro

2、m IHS-,-,-NOTICE OF MIL-STD-l687A(SH) NOTICE 1 23 SEPTEMBER 1994 MILITARY STANDARD THERMAL SPRAY PROCESSES FOR NAVAL SHIP MACHINERY APPLICATION TO ALL HOLDERS OF MIL-STD-l687A(SH) : 1. THE FOLLOWING PAGES OF MIL-STD-l687A(SH) HAVE BEENREVISED AND SUPERSEDE THE PAGES LISTED: NEW PAGE DATE SUPERSEDED

3、PAGE DATE 1 11 February 1987 1 23 September 1994 2 11 February 1987 2 REPRINTED WITHOUT CHNAGE 17 11 February 1987 17 REPRINTED WITHOUT CHANGE 18 11 February 1987 18 23 September 1994 21 11 February 1987 21 23 September 1994 22 11 February 1987 22 REPRINTED WITHCUT CHANGE 2. RETAIN THIS NOTICE AND I

4、NSERT BEFORE TABLE OF CONTENTS. 3. Holders of MIL-STD-l687A(SH) will verify that page changes and additions indicated above have been entered. This notice page will be retained as a check sheet. This issuance, together with appended pages, is a separate publication. Each notice is to be retained by

5、stocking points until military standard is completely revised or canceled. Preparing activity: (Project MFFP-N550) Navy - SH AMSC N/A AREA MFFP DISTRIBUTION STATEMENT A. Approved for public release; distribution unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without

6、license from IHS-,-,-MIL-STD-Lb87A NF m 7777733 0088334 7 m MIL-STD-l687A(SH) 11 February 1987 DEPARTMENT OF THE NAVY NAVAL SEA SYSTEMS COMMANI) Washington, DC 20362-5101 Thermal Spray Processes for Naval Ship Machinery Applications 1. This Military Standard is approved for use by the Naval Sea Syst

7、ems Command, Department of the Navy, and is available for use by all Departments and Agencies of the Department of Defense. 2. Beneficial comments (recommendations, additions, deletions)-and any pertinent data which may be of use in improving this document should be addressed to: Commander, Naval Se

8、a Systems Command, SEA 5523, Department of the Navy, Washington, DC 20362-5101 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. ii Provided by IHSNot for ResaleNo reproduction or networking permitted without

9、license from IHS-,-,-FOREWORD This standard covers thermal spray processes for repair or overhaul of Naval ship machinery. iii . Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Paragraph 1 . 1.1 1.2 2 . 2.1 2.1.1 2.1.2 2.2 2.3 3 . 4 . 4.1 4.1.1 4.1.2

10、 4.1.4 4.1.5 4.1.6 4.2.1 4.2.1.2 4.2.2 4.2.2.1 4.2.2.2 4.2.3 4.2.3.1 4.2.3.2 4.1.3 4.2 4.2.1.1 4.2.3.3 4.3 4.3.1 4.3.1.1 4.3.2 4.3.3 4.3.3.1 4.3.3.2 4.3.3.3 4.3.304 4.3.3.5 4.3.4 4.3.4.1 4.3.4.2 4.3.4.3 Page a . . “_ HIL-STD-Lb87A HF W 77777LL OOBBLLb 2 m MIL-STD-l687A(SH) 11 February 1987 CONTENTS

11、Scope Application . 3. REFERENCED DOCUMENTS 1 Government documents . 3. Specifications and standard 1 Other Government publications 2 Other publications . 2 Order of precedence 3 DEFINITIONS . 3 GENERAL REQUIREMENTS 4 Quality assurance system . 4 Management . 4 Inspection system 5 Maintenance of rec

12、ords . 6 Qualification and certification requirements . 6 Naval shipyards 6 Records 5 Record form 5 Noncompliance 6 Facility certification requirements 6 Other Government and commercial activities . 6 Quality control program approval . 6 Naval shipyards 6 Other Government and commercial activities .

13、 6 Thermal spray procedure approval . 6 Naval shipyards 6 Ships Intermediate Maintenance Activities (SIMA) and Afloat IMAs . 6 Other Government and commercial activities . 6 Spraying procedure qualification . 7 Spraying procedures 7 Submittal for approval . 7 Procedure qualification testing 7 Qualif

14、ication test requirements 7 Visual examination requirement . 7 Microscopic examination 7 Bend test 10 Bond test 10 Non-established requirements . 10 Extent of use of qualified spraying procedure 10 Substrate material 10 Spray procedure 10 Essential elements . 10 iv Provided by IHSNot for ResaleNo re

15、production or networking permitted without license from IHS-,-,-CONTENTS . Continued Page Paragraph 4.4 4.4.1 4.4.2 4.4.2.1 4.4.2.2 4.4.2.3 4.4.2.4 4.4.2.5 4.4.2.6 4.4.3 4.4.4 4.4.5 4.4.5.1 4.4.5.2 4.4.5.3 4.4.5.4 4.4.5.5 4.4.5.6 4.4.6 4.5 4.5.1 4.5.2 4.5.2.1 4.5.3 4.6 4.6.1 4.6.1.1 4.6.1.2 4.6.1.3

16、4.6.2 4.6.4 4.6.5 4.6.5.1 4.6.5.2 5 . 5.1 5.1.1 5.1.1.1 5.1.1.2 5.1.1.4 5.1.1.5 5.1.2 5.1.2.1 5.1.3 4.6.3 5.1.1.3 Personnel training. qualification. and certification General . Training for operators and inspectors . General . Operators . Operator written test . Vision test requirements Inspector tr

17、aining Inspector written test Operator qualification testing Alternative qualification methods . Qualification test examinations . Visual examination Microscopic examination . Bend test examination . Bond test examination . Limits of certification . Maintenance of certification Records for operator

18、qualification Quality control . In-process inspection . End item requirement Inspection Test specimens for quality control Test procedures . Preparation of test specimens . Specimens for microscopic examination . Specimens for visual and bend tests . Specimens for bond test . Visual examination Micr

19、oscopic examination . Bend test . Bond test . Spraying Application . DETAILED REQUIREMENTS Equipment . Spraying systems Wire oxygen-fuel gas spray Powder oxygen-fuel gas spray Arc spray . Plasma spray Thermal spray systems . Abrasive blasting equipment . Ur equipment . Fixturing for mechanical posit

20、ioning 11 11 11 11 11 11 11 11 12 12 12 12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 14 14 14 14 14 14 .14 14 14 14 14 14 15 15 15 15 . 15 15 15 V Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Paragraph 5 . 2 5.2.1 5.2.1.1 5.2.1.2 5.2.1.2.1 5.2.

21、1.2.2 5.2.2 5.2.4 5.2.5 5.3 5.3.1 5.3.1.1 5.3.1.3 5.3.2 5.3.2.1 5.3.2.2 5.3.3 5.3.3.1 5.3.3.2 5.3.4 5.3.4.1 5.3.4.2 5.3.4.3 5.3.5 5.4 5.4.1 5.4.1.1 5.4.2 5.4.2.1 5.4.2.2 5.4.2.3 5.4.3 5.4.4 5.4.5 5.4.6 5.4.7 5.4.8 5.5 5.5.1 5.5.2 5.5.2.1 5.2.3 5.3.1.2 5.4.1.2 5.5.2.1.1 5.5.2.2 CONTENTS . Continued P

22、age a Facilities Working areas . Abrasive blasting areas . Thermal spraying areas Enclosed areas Abrasive blasting -equipment . Thermal spray equipment . Protective equipment Fixturing for mechanical positioning Materials . Coating materials . Coating type Thermal spray wire and powder . Storage. id

23、entification. and separation of wire and powder . For flame spraying For plasma spraying . Abrasive blasting particles . Requirements Restrictions . Masking materials . For abrasive blasting . For thermal spraying Irregular shapes Sealants Process . Surface condition . Solvent cleaning Heat cleaning

24、 . Machining for surface preparation . Undercutting Threading or grooving of cylindrical surfaces . Shoulders . Masking Abrasive blasting for surface preparation . Spraying Application of sealant Surface finishing . Thermal spray applications General . Approved applications . Machinery . Equipment .

25、 Proposed applications . Open areas . Thermal spray gases . Safety precautions 15 15 15 16 16 16 16 16 16 16 17 17 17 17 17 17 17 17 17 18 18 18 18 18 18 18 18 18 18 19 19 19 19 19 19 19 20 21 21 21 23 23 26 26 26 26 vi Provided by IHSNot for ResaleNo reproduction or networking permitted without lic

26、ense from IHS-,-,-. Paragraph 6. 6.1 6.3 6.4 6.5 6.2 Figure 1. 2. 3. Table 4. 5. CONTENTS - Continued NOTES ooooooooooo*ooo*oo.ooooooo Intended use General requirements Data requirements . Subject term (key word) listing . Changes from previous issue . FIGUKES Wire oxy-fuel spray process and paramet

27、er record . Wire arc spray process and parameter record Powder oxygen - fuel spray process and parameter record Plasma spray process and parameter record Oxide, porosity comparison chart (200X) TABLES I. Thermal spray coating properties . II . Recommended spray procedures b III . Spray material comp

28、ositions 26 26 26 27 27 27 28 29 30 32 34 8 24 25 Page vii/viii Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-mIL-STD-Lb87A CHG NOTICE L I 99999LL 0479223 306 m MIL-STD-I687A(SH) 23 September 1994 1. SCOPE 1.1 Scope. This standard covers thermal sp

29、ray processes for machinery repair and corrosion protection of Naval ship machinery, except the spraying of aluminum for corrosion protection which is covered in DOD-STD-2138. This standard does not apply to primary and secondary systems of nuclear ships. Included are requirements for the qualificat

30、ion of thermal spray procedures and operators, requirements and guidance for use of thermal spray material and equipment, quality assurance requirements, and descriptions of applicable qualification tests. 1.1.1 The thermal spray processes covered by this standard are: (a) wire spraying of consumabl

31、e coating material using oxygen-fuel gas, or using two consumable electrodes in an electric arc system, and (b) powder spraying, using oxygen-fuel gas or plasma arc. 1.2 Application. Thermal spray coatings shall be used only for machinery applications specifically permitted herein (see 5.5.2) or for

32、 which prior approval has been obtained from the Naval Sea Systems Command (NAVSEA). 1.2.1 Requirements of this standard pertain only to the thermal spray coatings applied to ferrous and non-ferrous metal substrates. 2. REFERENCED DOCUMENTS 2.1 Government documents. 2.1.1 Specifications and standard

33、. Unless otherwise specified, the following specifications and standard of the issue listed in that issue of the Department of Defense Index of Specifications and Standards (DoDISS) specified in the solicitation form a part of this standard to the extent specified herein. SPECIFICATIONS FEDERAL BB-A

34、- 106 - Acetylene, Technical, Dissolved. BB-A-1034 - Air, Compressed, for Breathing Purposes. BB-H-1168 - Helium, Technical. BB-H-886 - Hydrogen. BB-0-925 - Oxygen, Technical, Gas and Liquid. MILITARY MIL-“3800 - Metallizing Outfits (Wire-Gas), Guns and MIL-W-6712 - Wire; Metallizing. MIL-A-18455 -

35、Argon, Technical. Accessories. Supersedes page 1 1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-l687A(SH) 11 February 1987 MILITARY (Continued) MIL-P-80109 - MIL-M-80141 - MIL-“80226 - MIL-P-83348 - STANDARD MI LI TARY DOD-STD-2138 - Plasm

36、a Spray Systems, Powder, Guns, and Metallizing Outfits, Powder-Gas, Guns and Metallizing System, Wire, Electric Arc, Guns Powders, Plasma Spray. Accessories. Accessories. and Accessories. Metal Sprayed Coating Systems for Corrosion Protection Aboard Naval Ships. (Metric) (Copies of specifications an

37、d standards required by contractors in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contracting officer.) 2.1.2 Other Government publication. The following other Government publication forms a part of this specification to the

38、extent specified herein. Unless otherwise specified, the issues shall be those in effect on the date of the solicitation. PUBLICATIONS DEPARTMENT OF TRANSPORTATION (DOT) Code of Federal Regulations (CFR) 29, 1910.107 - Spray booths. (The Code of Federal Regulations (CFR) and the Federal Register (FR

39、) are for sale on a subscription basis by the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402.) 2.2 Other wblications. The following documents form a part of this stan- dard to the extent specified herein. Unless otherwise specified, the issues of the documents whi

40、ch are DoD adopted shall be those listed in the issue of the DoDISS specified in the solicitation. The issues of documents which have not been adopted shall be those in effect on the date of the cited DoDISS. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) C 633 - Standard Test Method for Adhesion

41、 or Cohesive Strength of Flame-Sprayed Coatings. (DoD adopted) D 4285 - Standard Test Method for Indicating Oil or Water in Compressed Air. (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) REPRINTED WITHOUT CHAN

42、GE REPRINTED WITHOUT CHANGE 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AMERICAN WELDING SOCIETY (AWS) OPP - Thermal Spraying - Practice, Theory and Application. A3.0 - Standard Welding Terms and Definitions Including Terms for Brazing, Solderi

43、ng, Thermal Spraying and Thermal Cutting (Application or copies should be addressed to the American Welding Society, Inc., 550 NW LeJeune Road, P.O. Box 351040, Miami, FL 33135.) STEEL STRUCTURES PAINTING COUNCIL (SSPC) SP 5 - White Metal Blast Cleaning. (Application for copies should be addressed t

44、o the Steel Structures Painting Council, 4400 Fifth Avenue, Pittsburgh, PA 15213.) (Nongovernment standards are generally available for reference from libraries. They are also distributed among nongovernment standards bodies and using Federal agencies.) 2.3 Order of precedence. In the event of a con

45、flict between the text of this standard and the references cited herein, the text of this standard shall take precedence. 3. DEFINITIONS O 3.1 Definitions used in the preparation of drawings, spraying procedures, specifications, and correspondence related to the thermal spraying shall con- form to A

46、WS A3.0 and OPP. 3.2 The following definitions are applicable to this standard: (a) Blasting. A method of cleaning or surface roughening by a forcibly projected stream of sharp angular abrasive. (b) Bond coat. A preliminary (or prime) coat of material which improves adherence of the subsequent therm

47、al spray deposit. (c) Coating system. One or more thermal spray coatings that are quali- fied for use singly or in combination. An example of a one-coat- ing system is a stainless steel coating applied for restoration of dimensions. An example of a two-coating system is a nickel-base bond coat and c

48、eramic finish coat for a steam seal. (d) Composite powder. Powder particles that are formed by physically combining two or more materials in intimate contact, so that the end particles function as a unit. (e) Electric arc spraying. A thermal spraying process wherein the heat source is an electric ar

49、c struck between two consumable electrodes of a coating material, and compressed gas (usually air) is used to atomize and propel the material to the work piece. (f) v. A thermal spraying process wherein an oxy-fuel gas flame is utilized as the source of heat for melting the coating materials in powder, wire, rod, or cored form. Compressed gas may or may not be used for atomizing and