NAVY MIL-STD-1622 B CHANGE 1-2006 CLEANING OF SHIPBOARD COMPRESSED AIR SYSTEMSCLEANING OF SHIPBOARD COMPRESSED AIR SYSTEMS《舰船空气压缩系统的清洁》.pdf

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1、AMSC N/A FSC 4310 INCH-POUND MIL-STD-1622B (SH) w/CHANGE 1 15 November 2006 SUPERSEDING MIL-STD-1622B (SH) 17 February 1999 DEPARTMENT OF DEFENSE STANDARD PRACTICE FOR CLEANING OF SHIPBOARD COMPRESSED AIR SYSTEMS Provided by IHSNot for ResaleNo reproduction or networking permitted without license fr

2、om IHS-,-,-MIL-STD-1622B(SH) w/ Change 1 iiFOREWORD 1. This standard is approved for use by the Naval Sea Systems Command, Department of the Navy, and is available for use by all Departments and Agencies of the Department of Defense. 2. This standard is for use by naval activities and private firms

3、performing services as prime or sub-contractors for Naval Sea Systems Command. 3. Comments, suggestions, or questions on this document should be addressed to Commander, Naval Sea Systems Command, ATTN: SEA 05Q, 1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard DC 20376-5160 or emailed to c

4、ommandstandardsnavsea.navy.mil, with the subject line “Document Comment”. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at http:/assist.daps.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking pe

5、rmitted without license from IHS-,-,-MIL-STD-1622B(SH) w/ Change 1 iiiCONTENTS PARAGRAPH PAGE 1. SCOPE 1 1.1 Scope 1 1.2 Applicability 1 2. APPLICABLE DOCUMENTS. 1 2.1 General 1 2.2 Government documents. 1 2.2.1 Specifications, standards, and handbooks. 1 2.2.2 Other Government documents, drawings,

6、and publications. 2 2.3 Non-Government publications 3 2.4 Order of precedence 3 3. DEFINITIONS 3 3.1 Air 3 3.2 Aqueous cleaning solution 3 3.3 Bleed air system. 3 3.4 Blue line 3 3.5 Clean 4 3.6 Cleaning solvent. 4 3.7 Clean area. 4 3.8 Clean cloth 4 3.9 Components. 4 3.10 Critical applications 4 3.

7、11 Deballast air system. 4 3.12 Dew point 4 3.13 Dry air 4 3.14 Electronics dry air main. 4 3.15 Emergency breathing air system. 4 3.16 Final cleaner 5 3.17 General applications. 5 3.18 Halogenated solvent 5 3.19 High pressure air system. 5 3.20 Low pressure air system 5 3.21 Maximum operating press

8、ure. 5 3.22 Medium pressure air system. 5 3.23 Nitrogen. 5 3.24 Non-vital air main. 5 3.25 Organic 5 3.26 Precleaner. 5 3.27 Sample. 5 3.28 Surfactant. 5 3.29 Vital air main. 6 3.30 Water 6 4. GENERAL REQUIREMENTS. 6 4.1 Water 6 4.1.1 Applicability 6 4.1.2 Disposal. 6 4.1.3 Compatibility 6 4.2 Clean

9、ing solutions. 6 4.2.1 Navy Oxygen Cleaner (NOC) 6 4.2.2 Tribasic Sodium Phosphate (TSP). 10 4.2.3 Non-Ionic Detergent (NID) 11 4.2.4 Isopropyl alcohol 11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1622B(SH) w/ Change 1 ivPARAGRAPH PAGE

10、4.2.5 NAVSEA approved halogenated solvents. 12 4.3 Other cleaners. 14 4.3.1 Other cleaners for general applications 14 4.3.2 Other final cleaners for critical applications. 14 4.4 Other cleaner selection criteria. 15 4.4.1 Cleaning performance. 15 4.4.2 Health and safety 15 4.4.3 Material compatibil

11、ity. 15 4.4.4 Disposal. 16 4.4.5 Process application 16 4.4.6 Cleaner quality 16 4.5 Gases 16 4.5.1 Safety precautions. 16 4.5.2 Air 16 4.5.3 Nitrogen. 16 4.5.4 Argon.17 4.6 Cleaning silver-brazed piping 17 4.7 Lubricants. 17 5. DETAILED REQUIREMENTS 17 5.1 Facility requirements 17 5.2 Component cle

12、aning process for general applications 17 5.2.1 Applicability 17 5.2.2 Material and equipment. 17 5.2.3 Clean and rinse 17 5.2.4 Dry, reassemble and package 18 5.3 Component cleaning process for critical applications. 18 5.3.1 Applicability 18 5.3.2 Objective 18 5.3.3 Material and equipment. 18 5.3.

13、4 Preclean and rinse. 19 5.3.5 Final clean, verification and rinse 20 5.3.6 Dry, reassemble and package 20 5.4 Flask cleaning. 20 5.4.1 Applicability 20 5.4.2 Material and equipment. 21 5.4.3 Clean, verification, and rinse. 21 5.4.4 Drying. 22 5.4.5 Final inspection and end fitting installation 23 5

14、.5 Instruments and gages 23 5.6 System aqueous cleaning process 23 5.6.1 Applicability 23 5.6.2 Material and equipment. 24 5.6.3 System preparation. 24 5.6.4 Leak-check. 25 5.6.5 Preflush. 25 5.6.6 Hydrostatic test. 25 5.6.7 Final flush/pipe line cleaning. 25 5.6.8 Rinsing and particulate flushing.

15、27 5.6.9 Drying and reinstalling components. 28 5.7 System solvent cleaning processes 29 5.7.1 Applicability 29 5.7.2 Nitrogen plants 29 5.7.3 Cryogenic nitrogen or oxygen-nitrogen plant piping. 30 5.8 System blowdown 31 Provided by IHSNot for ResaleNo reproduction or networking permitted without li

16、cense from IHS-,-,-MIL-STD-1622B(SH) w/ Change 1 vPARAGRAPH PAGE 5.8.1 Applicability 31 5.8.2 System preparation. 31 5.8.3 Leak-check. 31 5.8.4 Blowdown. 31 5.9 Hot or cold water flush 31 5.9.1 Applicability 31 5.9.2 System preparation. 32 5.9.3 Hot water flush 32 5.9.4 Cold water flush. 32 5.9.5 In

17、spection. 33 5.9.6 Drying and reinstalling components. 33 5.10 Testing 33 5.10.1 Pressure testing. 33 5.10.2 Operational testing 33 5.10.3 Gas sampling and analysis 33 5.11 Removal and replacement of components 34 5.12 Piping repairs. 34 5.12.1 Applicability 34 5.12.2 System Preparation. 34 5.12.3 M

18、aintenance of purge. 34 5.12.4 Cutting/grinding of system. 34 5.12.5 Cleaning. 34 5.12.6 Inspection and testing. 34 5.13 Loss of cleanliness 35 5.13.1 Definition. 35 5.13.2 Method for determination of extent of contamination 35 5.13.3 Corrective action 35 5.13.4 Local cleaning. 36 5.14 Process verif

19、ication methods. 36 5.14.1 Visual surface inspection methods 36 5.14.2 Shake test. 37 5.14.3 Particulate and clarity inspection methods. 38 5.14.4 Rinse water pH analysis 38 5.14.5 NOC alkalinity. 38 5.14.6 Detection of hydrocarbon contamination by swipe 39 5.15 Personnel qualification and training.

20、 40 5.15.1 Applicability 40 5.15.2 Content of training 40 5.16 Packaging 40 5.16.1 Applicability 40 5.16.2 Internally and externally cleaned components. 40 5.16.3 Internally cleaned items. 41 5.16.4 Identification 41 5.16.5 Inspection of packaging 41 6. NOTES 41 6.1 Intended use. 41 6.2 Issue of DoD

21、ISS 42 6.3 NAVSEA approval and direction 42 6.4 Safety precautions. 42 6.5 Subject term (key word) listing 42 6.6 Changes from previous issue 42 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1622B(SH) w/ Change 1 viTABLES I. Grades of water

22、 . 6 II. Testing requirements for other cleaners . 15 III. Flask cleaning matrix . 21 IV. Aqueous system cleaning matrix 23 V. Applicability matrix for flush duration and back flush 26 VI. Dryness level requirements 28 VII. Solvent cleaning processes 29 VIII. Inspection requirements . 37 A-I. Metall

23、ic material compatibility . 45 A-II. Rubber material compatibility . 46 A-III. Plastic material compatibility 47 A-IV. Rubber compatibility criteria . 48 A-V. Plastic compatibility criteria 48 B-I. NAVSEA approved halogenated solvents 50 C-I. NAVSEA approved halogenated solvents for cleaning instrum

24、ents . 58 APPENDICES A. Material Compatibility 43 B. NAVSEA Approved Halogenated Solvents 49 C. Cleaning Critical Application Instruments . 52 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1622B(SH) w/ Change 1 11. SCOPE 1.1 Scope. This sta

25、ndard provides the requirements for cleaning of compressed air systems and components. Each activity should implement the applicable requirements of this document through a locally prepared and approved procedure. Activities subject to additional quality assurance requirements such as NAVSEA SS800-A

26、G-MAN-010/P-9290 or NAVSEA SS521-AA-MAN-010 will obtain procedure approval from the applicable certifying activity. This standard does not apply to reactor plant air systems. 1.2 Applicability. This standard is applicable to all surface ships, submarines, and supporting shore base facilities which c

27、ontain any of the following: 1.2.1 Compressed air systems and components. The cleanliness boundary includes all material designed for and normally wetted by low, medium, or high pressure air as specified in NAVSEA S9086-SY-STM-010/CH-551. Specific systems included are divers life support air, air su

28、pplying oxygen generating equipment, emergency breathing air, emergency main ballast tank blow, electronics air, low pressure vital and non-vital air, and deballast air. 1.2.2 Compressed gaseous and liquid nitrogen systems and components supporting or interfacing with services containing 25% or less

29、 oxygen. The cleanliness boundary includes all material designed for and normally wetted by compressed gaseous or liquid nitrogen. For all cases, if the system or component interfaces with an oxygen or oxygen-enriched system or component, including gaseous or liquid oxygen generating equipment, cont

30、aining greater than 25% by volume oxygen during normal operation, it will be cleaned as specified in MIL-STD-1330. 1.2.3 Equipment which comes in contact with or is used to transfer any fluid from its source to a system or component within any of the boundaries defined in 1.2.1 and 1.2.2 when such i

31、nterface is intended to maintain the cleanliness requirements specified herein. 1.2.4 Open ended applications, other than air supplying divers life support, will use best commercial practice to remove loose scale, dust, grit, filings, oil, and grease. Open ended applications supplying air for divers

32、 life support will be cleaned as specified herein. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this standard. This section does not include documents cited in other sections of this standard or recommended for additional informati

33、on or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this standard, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifi

34、cations, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). Provided by IHSNot for ResaleNo

35、reproduction or networking permitted without license from IHS-,-,-MIL-STD-1622B(SH) w/ Change 1 2FEDERAL SPECIFICATIONS O-S-642 - Sodium Phosphate, Tribasic, Anhydrous; Dodecahydrate; and Monohydrate; Technical COMMERCIAL ITEM DESCRIPTIONS A-A-58020 - Drums, Shipping, Steel with Polyethylene Insert

36、A-A-59155 - Nitrogen, High Purity, Special Purpose DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-D-16791 - Detergents, General Purpose (Liquid, Nonionic) MIL-G-18997 - Gauge, Pressure, Dial Indicating MIL-DTL-24800 - Cleaning Compound - Aqueous - Oxygen Systems Components MIL-PRF-27401 - Propellant Press

37、urizing Agent Nitrogen MIL-PRF-27415 - Propellant Pressurizing Agent Argon DEPARTMENT OF DEFENSE STANDARDS MIL-STD-1330 - Standard Practice For Precision Cleaning and Testing of Shipboard Oxygen, Helium, Helium- Oxygen, Nitrogen, and Hydrogen Systems (Copies of these documents are available online a

38、t http:/assist.daps.dla.mil/quicksearch/ or http:/assist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and p

39、ublications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. PUBLICATIONS NAVAL SEA SYSTEMS COMMAND (NAVSEA) SS521-AA-MAN-010 - U.S. Navy Diving and Manned Hyperbaric Systems Safety

40、 Certification Manual S6430-AE-TED-010 - Technical Directive for Piping Devices, Flexible Hose Assemblies SS800-AG-MAN-010/ - System Certification Procedures and Criteria P-9290 Manual for Deep Submergence Systems 0900-LP-001-7000 - Fabrication and Inspection of Brazed Piping Systems 0902-018-2010 -

41、 General Overhaul Specifications for Deep Diving SSBN/SSN Submarines Repair 0987-LP-022-3010 - In-Place and On-Site Calibration of Pressure Instruments in Oxygen Gas Systems (Other Than Gas Generating Plants) S9086-H7-STM-010/ - NSTM, Lubricating Oils, Greases, Hydraulic CH-262 Fluids and Lubricatio

42、n Systems S9086-RK-STM-010/ - NSTM, Piping Systems CH-505 S9086-SY-STM-010/ - NSTM, Compressed Air Plants and Systems CH-551 S9086-WK-STM-010/ - NSTM, Stowage, Handling, and Disposal CH-670 of Hazardous General Use Consumables Provided by IHSNot for ResaleNo reproduction or networking permitted with

43、out license from IHS-,-,-MIL-STD-1622B(SH) w/ Change 1 3(Copies of this document are available from Commander, Naval Sea Systems Command, ATTN: SEA 05Z9, 1333 Isaac Hull Avenue, SE, Stop 5122, Washington Navy Yard DC 20376-5122.) ENVIRONMENTAL PROTECTION AGENCY (EPA) EPA-Method-1664 - N-Hexane Extra

44、ctable Material (HEM) and Silica Gel Treated N-Hexane Extractable Material (SGT-HEM) by Extraction and Gravimetry (Oil and Grease and Total Petroleum Hydrocarbons). (Copies of this document are available from the Environmental Protection Agency, Ariel Rios Building, 1200 Pennsylvania Avenue, N.W., W

45、ashington DC 20460 or online at www.epa.gov.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). AMERICAN NATIONAL S

46、TANDARDS INSTITUTE (ANSI) ANSI Z358.1 - Emergency Eyewash and Shower Equipment (Copies of this document are available from the American National Standards Institute, 25 W. 43rd St, 4th Floor, New York, NY 10036 or online at http:/webstore.ansi.org/.) COMPRESSED GAS ASSOCIATION (CGA) CGA G-7.1 - Comm

47、odity Specification for Air CGA G-10.1 - Commodity Specification for Nitrogen (Copies of these documents are available from the Compressed Gas Association, Inc., 4221 Walney Road, 5thFloor, Chantilly, VA 20151-2923 or online at .) 2.4 Order of precedence. In the event of a conflict between the text

48、of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. DEFINITIONS 3.1 Air. Air refers to gaseous air as specified in 4.5.2. 3.2 Aqueous cleaning solution. An aqueous cleaning solution is a water based cleaner whose constituents are soluble inorganic compounds such as silicates or