ICEA S-84-608-2017 Telecommunications Cable Filled Polyolfin Insulated Copper Conductor Technical Requirements (Fifth Edition).pdf

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1、2017 by INSULATED CABLE ENGINEERS ASSOCIATION, Inc. ANSI/ICEA S-84-608-2017 Standard for Telecommunications Cable Filled, Polyolfin Insulated, Copper Conductor Technical RequirementsANSI/ICEA S-84-608-2017 ICEA STANDARD FOR TELECOMMUNICATIONS CABLE FILLED, POLYOLEFlN INSULATED, COPPER CONDUCTOR TECH

2、NICAL REQUIREMENTS Published By INSULATED CABLE ENGINEERS ASSOCIATION, INC. ICEA Approved March 8, 2016 by Insulated Cable Engineers Association, Inc. Approved by ANSI 6/12/2017 by American National Standards Institute ANSI/ICEA S-84-608-2017 ii Copyrighted by the ICEA Contents may not be reproduce

3、d in any form without permission of the INSULATED CABLE ENGINEERS ASSOCIATION, INC. ANSI/IEA S-84-608-2017 1 NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time it w

4、as developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document. The Insulated Cable Engineers Association, Inc. (ICEA) standards and guideline publications, of which the document contained herein is one, are de

5、veloped through a voluntary consensus standards development process. This process brings together persons who have an interest in the topic covered by this publication. While ICEA administers the process and establishes rules to promote fairness in the development of consensus, it does not independe

6、ntly test, evaluate, or verify the accuracy or completeness of any information or the soundness of any judgements contained in its standards and guideline publications. ICEA disclaims liability for personal injury, property, or other damages of any nature whatsoever, whether special, indirect, conse

7、quential, or compensatory, directly or indirectly resulting from the publication, use of, application, or reliance on this document. ICEA disclaims and makes no guaranty or warranty, expressed or implied, as to the accuracy or completeness of any information published herein, and disclaims and makes

8、 no warranty that the information in this document will fulfill any of your particular purposes or needs. ICEA does not undertake to guarantee the performance of any individual manufacturer or sellers products or services by virtue of this standard or guide. In publishing and making this document av

9、ailable, ICEA is not undertaking to render professional or other services for or on behalf of any person or entity, nor is ICEA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or her own independent judgement or, as appropri

10、ate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. Information and other standards on the topic covered by this publication may be available from other sources, which the user may wish to consult for additional views or informa

11、tion not covered by this publication. ICEA has no power, nor does it undertake to police or enforce compliance with the contents of this document. ICEA does not certify, test, or inspect products, designs, or installations for safety or health purposes. Any certifications or other statement of compl

12、iance with any health or safety- related information in this document shall not be attributable to ICEA and is solely the responsibility of the certifier or maker of the statement. ANSI/ICEA S-84-608-2017 2 FOREWORD ICEA Standards are published in the public interest and are intended to promote prod

13、uct uniformity and quality throughout the industry. Existence of an ICEA publication does not in any respect preclude the manufacture or use of products not conforming to the Standard. The user of this Standard is cautioned to observe any applicable health or safety regulations and rules relative to

14、 the manufacture and use of cable made in conformity with this Standard. This Standard hereafter assumes that manufacture, testing, installation and maintenance of cables defined by this Standard will be performed only by properly trained personnel using suitable equipment and employing appropriate

15、safety precautions. Requests for interpretation of this ICEA Standards must be submitted in writing (hard copy, email or fax) to the Secretary of the Insulated Cable Engineers Association. The mailing address of ICEA Headquarters and a Contact link are shown on the website. This Standard was develo

16、ped by the ICEA Communications Division, WG-608. It was approved by ICEA on March 3, 2010. First revision approved 03-08-2016. The members of the ICEA Communications Division, Working Group 608 who participated in this project were: Chairman and Editor: R. Stanko G. Dorna R. Gould ANSI/ICEA S-84-608

17、-2017 3 TABLE OF CONTENTS CONTENTS: SECTION PAGE 1. GENERAL 1.1 PURPOSE . 1 1.2 SCOPE 1 1.3 OPTIONS AND INFORMATION . 1 1.4 UNITS AND TOLERANCES 2 1.5 REFERENCES 2 1.6 QUALITY ASSURANCE 2 1.7 SAFETY CONSIDERATIONS . 3 2. CONDUCTORS 2.1 REQUIREMENTS . 3 2.2 FACTORY JOINTS . 4 3. CONDUCTOR INSULATION

18、3.1 INSULATION MATERIALS . 4 3.1.1 Propylene/Ethylene Copolymer 4 3.1.2 High-Density Polyethylene . 4 3.1.3 Medium-Density Polyethylene 4 3.2 INSULATION TYPE 4 3.2.1 Solid . 4 3.2.2 Foam 4 3.2.3 Foam-Skin 4 3.3 INSULATION DIMENSIONS, COLORS, AND SPLICES 4 3.4 INSULATION PHYSICAL REQUIREMENTS 5 3.4.1

19、 Insulation Adhesion 5 3.4.2 Elongation 5 3.4.3 Compression 5 3.4.4 Cold Bend 6 3.4.5 Shrinkback . 6 3.4.6 Thermal Oxidative Stability 6 3.5 TWIST LENGTH AND COLOR CODING 6 4. CORE CONSTRUCTION 4.1 CORE LAYUP . 7 4.2 BINDERS 9 4.3 SPARE PAIRS . 9 4.4 CORE WRAP 10 4.5 FILLING COMPOUND 10 4.5.1 Type F

20、illing Compound 11 4.5.2 Adequacy of Fill . 11 ANSI/ICEA S-84-608-2017 4 TABLE OF CONTENTS CONTENTS: SECTION PAGE 4.6 FLOODING COMPOUND . 11 4.7 WATER SWELLABLE MATERIALS 11 5. INTERNAL SCREENS 5.1 DESCRIPTION 11 5.2 SCREEN MATERIAL 12 5.2.1 Film Delamination 12 5.3 SERVICE PAIRS . 12 6. SHIELDS 6.1

21、 SHIELDING SYSTEMS . 12 6.2 SHIELD MATERIALS 13 6.2.1 8-mil Bare Aluminum Tape . 13 6.2.2 8-mil Coated Aluminum Tape . 13 6.2.3 5-mil Copper Tape . 13 6.2.4 5-mil Copper Clad Alloy Steel Tape . 13 6.2.5 5-mil Copper Clad Stainless Steel Tape 14 6.2.6 6- and 7-mil C194 Copper Alloy Tape 14 6.2.7 5-mi

22、l C230 Copper Alloy Tape . 14 6.2.8 6-mil Bare Steel Tape 14 6.2.9 6-mil Coated Steel Tape 15 6.3 SHIELD APPLICATION . 15 6.3.1 Shield Corrugation . 15 6.3.2 Shield Overlap . 15 6.3.3 Shield Splices 16 6.4 CORROSION RESISTANCE TEST 16 6.5 GOPHER RESISTANCE TEST . 16 7. POLYETHYLENE INNER AND OUTER J

23、ACKET 7.1 INNER JACKET 17 7.1.1 Material and Test Requirements 17 7.1.2 Inner Jacket Thickness Requirement . 17 7.2 OUTER JACKET . 17 7.2.1 Raw Material 17 7.2.2 Outer Jacket Thickness Requirement 18 7.2.3 Completed Cable Material Requirements 18 7.2.4 Shrinkback . 20 7.2.5 Sheath Adherence-Unbonded

24、 20 7.2.6 Sheath Adherence-Bonded 20 ANSI/ICEA S-84-608-2017 5 TABLE OF CONTENTS CONTENTS: SECTION PAGE 8. ELECTRICAL REQUIREMENTS 8.1 DC RESISTANCE . 21 8.2 DC RESISTANCE UNBALANCE 21 8.3 MUTUAL CAPACITANCE . 21 8.3.1 Final Product 100 % Testing 21 8.4 CAPACITANCE DIFFERENCE . 22 8.5 PAIR-TO-PAIR C

25、APACITANCE UNBALANCE . 22 8.6 PAIR-TO-GROUND CAPACITANCE UNBALANCE . 22 8.7 ATTENUATION . 22 8.8 UNIT CROSSTALK . 22 8.8.1 Crosstalk Qualification Test . 23 8.9 BETWEEN-COMPARTMENT CROSSTALK FOR SCREENED CABLES 24 8.9.1. Requirements for all Applications . 24 8.9.2 Requirements for T-1C and Similar

26、Applications . 24 8.9.3 Qualification Test Procedure 24 8.10 INSULATION RESISTANCE . 25 8.11 CONDUCTOR-TO-CONDUCTOR DC PROOF TEST 25 8.12 CORE-TO-SHIELD DC PROOF TEST 25 8.13 CORE-TO-SCREEN DC PROOF TEST 26 8.14 SHIELD RESISTANCE . 26 8.15 CONTINUITY OF METALLIC CABLE ELEMENTS . 26 9. MECHANICAL REQ

27、UIREMENTS 9.1 COMPOUND FLOW 26 9.2 WATER PENETRATION . 26 9.3 CABLE BEND TEST . 27 9.3.1 Cold Bend Test 27 9.3.2 Hot Bend Test 27 9.4 CABLE IMPACT 27 9.5 CABLE TORSION TEST . 27 10. GENERAL REQUIREMENTS 10.1 IDENTIFICATION AND MARKING 28 10.1.1 Identification 28 10.1.2 Length Marking . 29 10.1.3 Def

28、ective Pair Marking 28 10.1.4 Communication Cable Identifier 29 10.2 END SEALING 29 ANSI/ICEA S-84-608-2017 6 TABLE OF CONTENTS CONTENTS: SECTION PAGE 10.3 INFORMATION ACCOMPANYING THE REEL 29 10.4 OPTIONAL REQUIREMENTS 29 10.4.1 Physical Reel Protection . 29 10.4.2 Pulling Eyes 29 TABLES Table 1: S

29、pecifications Referenced in This Standard . 31 Table 2-1 Conductor Diameter 3 Table 2-2 Conductor Elongation . 4 Table 3-1 Insulation Colors . 5 Table 3-2 Conductor Adhesion . 5 Table 3-3 Insulation Compression 6 Table 3-4 Color Code and Pair Designation . 7 Table 4-1 Unit Binder Color Code . 8 Tabl

30、e 4-2 Super-Unit Binder Color Code 8 Table 4-3 Color Code for Spare or Service Pairs 10 Table 6-1 Tape Thickness 14 Table 6-2 Composition Limits 15 Table 6-3 Gopher Damage Descriptions . 16 Table 7-1 Jacket Thickness 18 Table 7-2 Jacket Material Requirements 19 Table 8-1 Conductor Resistance . 21 Ta

31、ble 8-2 Resistance Unbalance 21 Table 8-3 Mutual Capacitance 21 Table 8-4 Capacitance Unbalance to Ground . 22 Table 8-5 Attenuation 22 Table 8-6 PSELFEXT . 23 Table 8-7 PSNEXT . 23 Table 8-8 Conductor-to-Conductor DC Proof Test 25 Table 8-9 Core-to-Shield Dc Proof Test 26 Table 10-1 Pulling Eye Loa

32、d Factors 30 FIGURES Figure 1: Forming of Steel Tape Overlap . 34 Figure 2: Sheath Adherence Sample Preparation 35 ANSI/ICEA S-84-608-2017 7 TABLE OF CONTENTS CONTENTS: SECTION .PAGE APPENDICES Appendix A: Standard Internally Screened (IS) Cable Pair Counts . 36 Appendix B: Metallic Tape Splice Brea

33、king Strength, Percent Retention 37 Appendix C Corrosion Resistance 38 ANNEXES Informative Annex A: Product Guide for ANSI/ICEA S-84-608-2016 A-1 Informative Annex B: ICEA Telecommunication Cable Standards . B-1 ANSI/ICEA S-84-608-2017 8 ACRONYMS, ABBREVIATIONS AND SYMBOLS ANSI American National Sta

34、ndards Institute ASTM American Society for Testing and Materials AWG American Wire Gauge C Degrees of Temperature, Celsius scale, Centigrade dB decibel dc Direct Current EIA Electronic Industries Alliance ELFEXT Equal Level Far-End Crosstalk F Degrees of Temperature, Fahrenheit scale ft foot or feet

35、 g gram ICEA Insulated Cable Engineers Association in inch ISO International Organization for Standardization kHz kilohertz kV kilovolt lb pounds lbf pounds of force MHz Megahertz m meter mm millimeter Mpa megapascal N Newton nF nanofarad NEXT Near-End Crosstalk NESC National Electrical Safety Code

36、ns nanoseconds pF picofarad psi pounds per square inch PSELFEXT power sum equal level far end crosstalk PSNEXT power sum near end crosstalk rms root mean square Attenuation ANSI/ICEA S-84-608-2017 9 ICEA STANDARD FOR FILLED, POLYOLEFIN INSULATED, COPPER CONDUCTOR TELECOMMUNICATIONS CABLE TECHNICAL R

37、EQUIREMENTS SECTION 1 GENERAL 1.1 PURPOSE: The purpose of this Standard is to establish generic technical requirements that may be referenced by individual telecommunications cable specifications covering products intended for normal outside plant use. The parameters covered provide material, constr

38、uction, and performance requirements that are applicable to filled, polyolefin insulated and jacketed cables of all pair counts, including a variety of shield and jacket combinations and optional compartmental screening. Because this Standard does not cover all details of individual cable design, it

39、 cannot be used as a single document for procurement of product. It is intended to be used in conjunction with an individual product specification that provides complete design details for the specific cable type and designates the applicable performance requirements. Such individual cable specifica

40、tions may be prepared either by the user or the manufacturer. The specification designated for procurement is at the option of the user. 1.2 SCOPE: This Standard covers mechanical and electrical requirements for filled, polyolefin insulated, copper conductor telecommunications cable. It provides alt

41、ernative choices for type of insulation, type of filling compound, core lay-ups, color code, sheath design (shielding materials, single or double jackets, and jacket thicknesses), and screened or non-screened core. 1.3 OPTIONS AND INFORMATION: These cables are traditional outside plant (OSP) cables

42、having a nominal mutual capacitance of 52 nF/km (83 nF/mile) at 1 kHz with attenuation and crosstalk characterized at discrete frequencies up to 6.3 MHz. For cables characterized above 6.3 MHz, refer to ICEA S-99-689, Broadband Twisted Pair Cable, Filled, Polyolefin Insulated, Copper Conductor. This

43、 Standard is arranged in Sections covering one specific area of cable requirement and may be referenced as complete Sections or as individual paragraphs. ANSI/ICEA S-84-608-2017 10 Sections of this Standard where the user may specify a particular option are listed below: 2.1 Conductor Size 3.2 Insul

44、ation Type 4.1 Core Layup 4.3 Spare Pairs 4.5.1 Type Filling Compound 6.1 Shielding Systems 6.2.2 One or Two Side Coated Aluminum 6.2.9 One or Two Side Coated Steel 6.3 Shield Application 7.1 Inner Jacket 7.2.1 Outer Jacket (Material Type) 8.7 Attenuation 10.1.2 Length Markings 10.4 Optional Require

45、ments To assist the user in selection of options and to avoid possible misunderstandings between the manufacturer and user, it is suggested that a check-off sheet similar to that shown in Informative Annex A be utilized. 1.4 UNITS AND TOLERANCES: SI units (see NIST-SP 811) are specified throughout t

46、his Standard except for conductor size. Approximate US equivalents and Fahrenheit temperatures are provided for information only. The rounding method of ASTM E 29 shall be used for determining conformance with requirements. 1.5 REFERENCES: All documents referenced herein shall be as listed in Table

47、1 with issues and/or dates as indicated. When a specific date or issue number is not indicated, the latest issue shall be used. 1.6 QUALITY ASSURANCE: It is the responsibility of the manufacturer to establish a quality assurance system consistent with TL-9000, or an alternate system acceptable to th

48、e user. When the user wishes to require a specific quality assurance program or special testing procedures, agreement between the user and the manufacturer should be reached before the order is placed. Requirements provided in this Standard are of two types, qualification and product performance. Qu

49、alification requirements are intended to be proof of adequate design and processing and shall be repeated as needed for verification. Product performance requirements are those which shall be met by every length of delivered cable as assured by quality control methods. The following tests shall be performed on all reels of completed cable. The term “completed cable“ refers to a continuous length of cable resulting from the last jacketing operation. ANSI/ICEA S-84-608-2017 11 Properties that shall be tested on 100 percent of the cable lengths produced are listed b