EN 17059-2018 en Plating and anodizing lines - Safety requirements.pdf

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1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Plating and anodizing lines - Safety requirementsBS EN 17059:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 17059 June 2018 ICS 25.220.20 English Version Plating and anodizing lines - Safety requirements Ligne

2、s de traitement de surface et danodisation - Prescriptions de scurit Galvanik- und Anodisieranlagen - Sicherheitsanforderungen This European Standard was approved by CEN on 18 January 2018. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for g

3、iving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three o

4、fficial versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies

5、 of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Sloven

6、ia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights of exploitation in any form and by any means reserv

7、ed worldwide for CEN national Members. Ref. No. EN 17059:2018 ENational forewordThis British Standard is the UK implementation of EN 17059:2018.The UK participation in its preparation was entrusted to Technical Committee MCE/3/8, Thermoprocessing equipment - Safety.A list of organizations represente

8、d on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 928

9、10 9ICS 25.220.20Compliance with a British Standard cannot confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 June 2018.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS

10、 EN 17059:2018EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 17059 June 2018 ICS 25.220.20 English Version Plating and anodizing lines - Safety requirements Lignes de traitement de surface et danodisation - Prescriptions de scurit Galvanik- und Anodisieranlagen - Sicherheitsanforderungen This

11、European Standard was approved by CEN on 18 January 2018. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical referenc

12、es concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN me

13、mber into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, F

14、rance, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUR

15、OPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels 2018 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 17059:2018 EBS EN 17059:2018EN 17059:2018 (E) 2 Contents Page European foreword .

16、 6 Introduction 7 1 Scope 8 2 Normative references 9 3 Terms and definitions 11 4 Requirements 17 4.1 General . 17 4.2 Mechanical safety requirements 17 4.2.1 General . 17 4.2.2 Measures against shearing, crushing, cutting, drawing in and impact hazards 17 4.2.3 Safety measures against loss of stabi

17、lity . 19 4.2.4 Safety measures against entanglement and entrapment 20 4.2.5 Safety measures against slipping, tripping and falling . 21 4.2.6 Safety measures against hazards by pressurized materials. 21 4.3 Electrical safety requirements 21 4.3.1 General . 21 4.3.2 Safety measures against electric

18、shock 21 4.3.3 Protective measures against external effects on electrical equipment . 22 4.3.4 Protective measures against electric sparks / arcs . 22 4.4 Safety requirements and protective measures against thermal hazards 22 4.4.1 General . 22 4.4.2 Measures against skin contact with hot surfaces .

19、 23 4.4.3 Measures against skin contact with hot fluids . 23 4.4.4 Measures against thermal radiation and/or convection 23 4.4.5 Measures against overheating of process chemistries . 24 4.5 Safety requirements and protective measures against noise 25 4.6 Hazardous substances 25 4.6.1 General . 25 4.

20、6.2 Health . 28 4.6.3 Explosion . 29 4.7 Safety measures against fire 30 4.7.1 General . 30 4.7.2 Ignition sources 30 4.7.3 Constructive measures . 31 4.7.4 Procedural measures 31 4.7.5 Thermal load 31 4.7.6 Fire alarm and extinguishing system 32 4.7.7 Additional measures . 32 4.7.8 Information for

21、use . 32 4.8 Safety requirements against hazards by failure of energy supply or control 32 4.9 Safety requirements for control systems 33 4.9.1 Safety functions . 33 4.9.2 Equipment 35 4.9.3 Failure or malfunction of control systems 36 5 Determination of compliance with safety requirements and / or

22、protective measures . 37 BS EN 17059:2018EN 17059:2018 (E) 3 5.1 General . 37 5.2 Mechanical hazards . 37 5.3 Electrical hazards . 37 5.4 Thermal hazards . 37 5.5 Noise 37 5.6 Hazardous substances 37 5.6.1 General . 37 5.6.2 Health 38 5.6.3 Explosions . 39 5.7 Fire . 39 5.8 Failure of energy supply

23、. 39 5.9 Safety requirements for control systems . 39 6 Information for use 39 6.1 General . 39 6.2 Instruction handbook . 40 6.2.1 Minimum information of the instruction handbook 40 6.2.2 Information relating to the use of plating lines . 43 6.2.3 Maintenance . 43 6.3 Marking 45 Annex A (informativ

24、e) Significant hazards . 46 A.1 General . 46 A.2 Mechanical hazards . 46 A.2.1 General . 46 A.2.2 Shearing, crushing, cutting, drawing in and impact hazard 46 A.2.3 Loss of stability 46 A.2.3.1 Loss of stability of plating lines . 46 A.2.3.2 Loss of stability of transporter system . 47 A.2.4 Entangl

25、ement and entrapment 47 A.2.5 Hazards by slipping, tripping or falling 47 A.2.6 Hazards by pressurized materials and equipment 47 A.3 Electrical hazards . 48 A.3.1 Electromagnetic fields 48 A.3.2 Electric shock . 48 A.3.3 Electric sparks / arcs . 48 A.4 Thermal hazards . 48 A.5 Hazards generated by

26、noise 48 A.6 Hazards resulting from dangerous substances . 49 A.6.1 Health 49 A.6.2 Explosion hazard 49 A.7 Fire . 50 A.8 Hazards caused by failure of energy supply or control system . 50 Annex B (informative) Examples of transporter units . 51 BS EN 17059:2018EN 17059:2018 (E) 4 Annex C (informativ

27、e) Examples of working areas . 56 Annex D (normative) Calculation of airflow for tanks with lids and open tanks . 59 D.1 Introduction . 59 D.2 Calculations for tanks with lids . 59 D.3 calculations for open tanks 61 D.4 Calculations for enclosing hoods, tunnels . 62 Annex E (normative) Exhaustive li

28、st of the captured air velocities (mean speed) in the main bath used in plating and anodizing industry 64 Annex ZA (informative) Relationship between this European Standard and the essential requirements of Directive 2006/42/EC aimed to be covered . 75 Bibliography . 76 Figures: Figure 1 Reinforced

29、plastic process tanks . 19 Figure B.1 One rail overhead transporter with support rail - one belt design . 51 Figure B.2 One rail overhead transporter with support rail - two belt design . 52 Figure B.3 Two rail overhead transporter with guiderails 52 Figure B.4 Two rail overhead transporter with dri

30、ptrail . 53 Figure B.5 Transversing overhead transporter - Coordinates unit 53 Figure B.6 Side-arm transporter . 54 Figure B.7 Portal transporter running on tank rims 54 Figure B.8 Transfer unit 55 Figure B.9 Transfer unit between line rows - wet and or dry process step . 55 Figure C.1 manual platin

31、g line, working area . 56 Figure C.2 semi-automatic plating line, working area . 57 Figure C.3 automatic two-legs plating line, working area 58 Figure D.1 Tank with lid - upper openings between lid and tank . 59 Figure D.2 Tank with lid - lateral openings between lid and tank 60 Figure D.3 Tank with

32、 lid - lateral openings at three sides between lid and tank 60 Figure D.4 Open tank - extraction on one side . 61 Figure D.5 Open tank - extraction on both sides 61 Figure D.6 Tunnel 62 Figure D.7 Tank with enclosing hood 63 BS EN 17059:2018EN 17059:2018 (E) 5 Tables: Table D.1 Parameter a, b, n for

33、 Formula D.2: Calculation for open tanks with different arrangements to the wall . 62 Table E.1 Exhaustive list of the captured air velocities (mean spead) in the main bath used in plating and anodizing industry 64 Table ZA.1 Correspondence between this European Standard and Annex I of Directive2006

34、/42/EC 75 BS EN 17059:2018EN 17059:2018 (E) 6 European foreword This document (EN 17059:2018) has been prepared by Technical Committee CEN/TC 271 “Surface treatment equipment - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard,

35、either by publication of an identical text or by endorsement, at the latest by December 2018, and conflicting national standards shall be withdrawn at the latest by December 2018. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CE

36、N shall not be held responsible for identifying any or all such patent rights. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Di

37、rectives, see informative Annex ZA, which is an integral part of this document. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republi

38、c, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.

39、 BS EN 17059:2018EN 17059:2018 (E) 7 Introduction This European Standard is a type C-standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. If provisions of this type C stan

40、dard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards. BS EN 17059:2018EN 17059:2018 (E) 8 1 Scope This document describes all significant hazards, hazardous situations and events rel

41、ating to plating and anodizing lines, when used as intended and in compliance with the foreseeable conditions of the manufacturer. In addition, procedures for testing and measuring safety requirements, marking of equipment and minimum operation requirements are specified. For reference to plating li

42、nes and anodizing lines the term plating line is used in this document. This document applies to the design and construction of plating lines and anodizing lines including their transporter systems for surface treatment of industrial products by means of inorganic or organic electrolytes or by means

43、 of other process chemistries. Plating lines and anodizing lines in terms of this standard are arrangements of process tanks for: electrolytic treatment of work pieces (e.g. electrocleaning, passivation, electroetching, burnishing, electrolytic polishing and brightening, drying); wet chemical treatm

44、ent of work pieces (e.g. degreasing, passivation, chemical polishing, etching, pickling, blackening); electrolytic and electro-less metal deposition, even on non-metallic work pieces made electrically conductive by corresponding treatment; changing of substance composition on the surface of metallic

45、 work pieces e.g. burnishing, blackening, phosphatizing, chromating and; anodizing (anodic oxidation); including rinsing tanks and the corresponding transporter equipment (e.g. transporter systems, handling gantry, bean, etc.), where the products are lifted in and out of tanks. This document disting

46、uishes between the following types of plating lines: Type 1: manual lines; Type 2: semi-automatic lines; Type 3: fully automatic lines. Furthermore, it specifies equipment marking and requirements on user information. This document does not deal with hazards resulting from plating linesparts above c

47、ategory 1 of PED (Pressure Equipment Directive). This document is not applicable to: transporter systems of carrousel lines (see EN 618 and EN 15095); equipment for the preparation and treatment of water and waste water; machinery for dip coating and electro-deposition of organic liquid coating mate

48、rial (EN 12581); horizontal plating lines (e.g. printed circuit board, etching, reel to reel, continuous plating lines); machinery for surface cleaning and surface pre-treatment of industrial items using liquids or vapours (EN 12921-1, EN 12921-2, EN 12921-3, EN 12921-4). NOTE Machinery for surface

49、cleaning and surface pre-treatment (EN 12921 series) could be part of a plating line. BS EN 17059:2018EN 17059:2018 (E) 9 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 179:2008, Building hardware Emergency exit devic