EN 15635-2008 en Steel static storage systems - Application and maintenance of storage equipment《钢制静态存储设备 存储设备的应用和维护》.pdf

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1、BS EN 15635:2008ICS 53.080NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDSteel static storagesystems Applicationand maintenance ofstorage equipmentThis British Standardwas published under theauthority of the StandardsPolicy and StrategyCommittee on 31 January20

2、09 BSI 2009ISBN 978 0 580 55991 4Amendments/corrigenda issued since publicationDate CommentsBS EN 15635:2008National forewordThis British Standard is the UK implementation of EN 15635:2008.The UK participation in its preparation was entrusted to TechnicalCommittee MHE/8, Steel shelving, bins and loc

3、kers.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfro

4、m legal obligations.BS EN 15635:2008EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15635November 2008ICS 53.080English VersionSteel static storage systems - Application and maintenance ofstorage equipmentSystmes de stockage statiques en acier - Utilisation etmaintenance de systme de stockageOrtsf

5、este Regalsysteme aus Stahl - Anwendung undWartung von LagereinrichtungenThis European Standard was approved by CEN on 5 October 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national sta

6、ndard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other

7、language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finl

8、and,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITE

9、E FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15635:2008: EBS EN 15635:2008EN 15635:2008 (E) 2 Contents Page Foreword4 0 Introduction5 1 Scope 6 2 Normative re

10、ferences 6 3 Terms and definitions .6 4 Operational requirements .9 4.1 System requirements 9 4.2 Storage systems planning 9 5 Important data of relevance to the user 9 6 Assembly and installation 10 6.1 Skills required and provision of instructions .10 6.2 Installation quality and structural design

11、 .10 6.3 Aspects of installation work to be observed 11 7 Changes to the storage equipment configuration .12 8 Use of the storage equipment 13 8.1 General safety 13 8.1.1 Person responsible for storage equipment safety PRSES .13 8.1.2 Safe load warning notices 13 8.1.3 Training.13 8.1.4 Access to st

12、orage levels.13 8.2 Pallet or load carrying accessories .13 8.2.1 Loading .13 8.2.2 Pallet requirements14 8.2.3 Special load make up accessories and loads.14 8.2.4 Precautions necessary for the use of weak pallets and pallets spanning in the incorrect direction15 8.3 Unit load15 8.3.1 Weight .15 8.3

13、.2 Load stability15 8.3.3 Unit load clearances15 8.4 Unit load handling16 8.4.1 Placement of loads 16 8.4.2 Damage to storage equipment .16 8.4.3 Timber pallet usage .16 8.4.4 Load make up accessory positioning on supports16 8.4.5 Pallet positioning on the floor17 8.4.6 Aisle obstructions17 8.4.7 Ha

14、ndling on raised storage areas or on storage equipment supported floors.17 8.4.8 Operating aisle clearances .18 8.5 Placement on adjustable pallet racking 19 8.6 Placement in drive-in racking.20 8.6.1 Placement .20 8.6.2 Loading and unloading sequence for drive-in-racking21 8.6.3 Use of drive-throug

15、h racking access routes by trucks .22 8.7 Truck mast stiffness and floor flatness.22 9 Safety of storage equipment in use and evaluation of damaged components.23 9.1 Procedures .23 BS EN 15635:2008EN 15635:2008 (E) 3 9.2 Users responsibilities 23 9.3 Reduction of safety level (margin of safety) due

16、to damage 24 9.4 Inspection of storage equipment.24 9.4.1 General .24 9.4.2 Inspection.25 9.4.3 Inspection of automated systems .25 9.4.4 Damage investigation .26 9.4.5 Damage control procedures.26 9.4.6 Inspection for overload damage to beams, cantilevers or shelves .26 9.4.7 Inspection of beam con

17、nector locks .27 9.4.8 Inspection of frame uprights for out of verticality .27 9.4.9 Inspection of guidance systems for VNA trucks28 9.5 Rules for the measurement and classification of damage to uprights and bracings 28 9.5.1 Measuring method for upright damage and residual deformation limits, typic

18、al for APR systems 28 9.5.2 GREEN LEVEL - requiring surveillance only29 9.5.3 AMBER RISK hazardous damage requiring action as soon as possible .29 9.5.4 RED RISK very serious damage requiring immediate action 30 9.6 Rules for the evaluation of damage to pallet rack beams.30 9.7 Damage action procedu

19、res 30 9.7.1 Replacement of damaged components 30 9.7.2 Typical damage patterns 30 9.7.3 Inspection procedure flowchart, Inspection Evaluation Action .30 10 Changes that require a safety review of storage operations31 Annex A (informative) Suppliers responsibilities .33 Annex B (informative) Example

20、s of typical load warning notices .34 B.1 Load warning notices34 B.2 Load warning notice layout34 B.3 Training.34 B.4 Display34 B.5 Checking load warning notice information.34 B.6 Equipment inspections.34 B.7 Sizes34 Annex C (informative) Pallet damage49 Annex D (informative) Safety of storage equip

21、ment in use and evaluation of damaged components .51 D.1 Reduction in margin of safety of damaged racking uprights or bracing members .51 D.2 Storage equipment inspections.53 D.2.1 General .53 D.2.2 Inspection schedules54 D.2.3 Inspection for overloading of beams, cantilevers or shelves.54 Annex E (

22、informative) Use of the storage equipment Method of placement and orientation56 E.1 General .56 E.2 Placement and asymmetric loading 56 E.3 Unevenly distributed loading on pallets or other media.58 E.4 Incorrect placement of unit loads59 E.5 Correct and incorrect location of unit loads.59 Bibliograp

23、hy61 BS EN 15635:2008EN 15635:2008 (E) 4 Foreword This document (EN 15635:2008) has been prepared by Technical Committee CEN/TC 344 “Steel static storage systems”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication

24、of an identical text or by endorsement, at the latest by May 2009, and conflicting national standards shall be withdrawn at the latest by May 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be he

25、ld responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finlan

26、d, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 15635:2008EN 15635:2008 (E) 5 0 Introduction 0.1 Structural Eurocodes for l

27、oad-bearing structures and buildings The Commission of the European Communities (CEC) initiated the work of establishing a set of harmonized technical rules for the design of building and civil engineering works, which would initially serve as an alternative to the different rules in force in the va

28、rious member states and would ultimately replace them. These technical rules are known as the “Structural Eurocodes“. Because the determination of the safe load-bearing capacity of static storage systems is a structural engineering task, the Eurocodes are relevant, particularly EN 1993-1-1 and EN 19

29、93-1-3, as far as the design is concerned. The codes and guidelines produced by CEN/TC 344 are intended to amplify and clarify the requirements of the Eurocodes since they particularly apply to design while specification, installation and application and maintenance are considered as special require

30、ments for racking and shelving products. This European Standard considers application and maintenance. 0.2 Additional European Standards for racking and shelving Due to the differences in the shape of structural components, detailing and connection types, additional technical information to the Euro

31、codes is required in order to provide state of the art guidance. This guidance is for the client or consultant specifying the requirement, the designer producing a sound structural design, the installer building the structure and the user who operates and maintains the structure in accordance with t

32、he design specification. This together with the need to provide harmonized design rules, is the reason that the European Racking Federation (ERF) has taken the initiative to support this development of a range of European Standards for specific types of racking and shelving used in specific applicat

33、ions (see bibliography). 0.3 Additional information specific to EN 15635 This European Standard gives additional information to that in Eurocodes EN 1990 and EN 1991, to be used in the structural design of storage systems (see also prEN 15512) and is intended for use by: a) committees drafting desig

34、n related product, testing and execution standards; b) clients (e.g. for the formulation of their specific requirements); c) specifiers, designers, suppliers, installers and end users of the product; d) relevant building control authorities. Expertise in the technical properties of racking component

35、s and knowledge of the specific methods of calculation to determine the safe load carrying capacity data for the products shall be available normally from the manufacturer of that product. These standardized products can have infinite variation in their configuration. Structural engineering in steel

36、 requires special attention for the cold formed sections normally in use and for flexural and (overall) frame instability. Users should refer to prEN 15512 for more information on these aspects. Users of storage equipment should refer to EN 15629 to ensure that the specified layout and configuration

37、 is not in conflict with the methods of operation, ensuring safe operating conditions in the workplace. This European Standard deals with these user-defined aspects. A clear user specification for the provision of a safe storage equipment design is an essential basis to provide and complement safe w

38、orking conditions. This European Standard is also relevant to specifiers and suppliers. BS EN 15635:2008EN 15635:2008 (E) 6 1 Scope This European Standard gives guidelines for operational aspects relevant to structural safety of storage systems. Such systems operate with heavy mechanical handling eq

39、uipment working in close proximity to static storage equipment. This European Standard minimizes the risk and consequences of unsafe operation or damage to the structure. Some other forms of storage equipment are only partially covered and further consideration, beyond the scope of this European Sta

40、ndard, can be required. This European Standard gives guidance in conjunction with prEN 15512, EN 15620, and EN 15629 to ensure that the specifier, user and designer are aware of the constraints in each others area to allow a safe design to be produced. This European Standard specifically excludes st

41、orage equipment manufactured form materials other than steel (except for certain accessories) and equipment intended to be used for domestic storage purposes 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only t

42、he edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 15629, Steel static storage systems The specification of storage equipment EN 15620, Steel static storage systems Adjustable pallet racking Tolerances, deformations

43、and clearances 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 adjustable pallet racking APR steelwork structure consisting of frames and beams adjustable in height, specifically designed to support load make up accessories and unit loads 3.2

44、 allowable loading beam, frame or shelf safe load capacity indicated by the storage equipment supplier to the user on the safe load warning notices based upon the data supplied by the specifier 3.3 bay load total allowable weight of all the unit loads in a bay of racking not including any unit loads

45、 that can be stored on the floor of the bay 3.4 clearance nominal dimension between items 3.5 compartment load load, which can be loaded into one compartment of a rack or shelving structure from one side BS EN 15635:2008EN 15635:2008 (E) 7 3.6 competent person person who by means of a combination of

46、 training, experience and education has the knowledge to carry out the task and safety requirements effectively 3.7 crane racking pallet racking arranged as a very narrow aisle system and operated by a stacker crane running on a rail and laterally supported by the racking structure 3.8 frame load to

47、tal allowable weight of all the loads transmitted to the frame by the members attached to the frame 3.9 foundation floor construction on which the equipment is erected and to which it is fixed to provide anchorage and stability 3.10 installer trained and qualified as a competent person who assembles

48、 and builds the racking at the site location NOTE The installer should be trained and experienced in the work to be done and should be properly supervised and controlled to ensure that the health and safety of workers and others is safeguarded. 3.11 intrusive stacking placement or retrieval of a pal

49、let where the turning radius or length of fixed-fork lift truck is greater than the aisle width and part of the storage location concerned is used by the truck forks and load when turning to place or retrieve a pallet 3.12 load make up accessory LMA storage unit for the handling of loads by lift trucks NOTE Examples of load make up accessories include pallets, containers, bins, boxes, barrels and stillages 3.13 mechanical handling equipment MHE equipment used to transport the unit load to be stored 3.14 pallet portable platform, with or without superstructure,