EN 15437-1-2009 en Railway applications - Axlebox condition monitoring - Interface and design requirements - Part 1 Track side equipment and rolling stock axlebox《轨道交通 轴箱情况监测 接口和设计.pdf

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1、BS EN15437-1:2009ICS 45.060.01NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDRailway applications Axlebox conditionmonitoring Interface and designrequirementsPart 1: Track side equipment androlling stock axleboxThis British Standardwas published under theauthor

2、ity of the StandardsPolicy and StrategyCommittee on 30 June2009 BSI 2009ISBN 978 0 580 56197 9Amendments/corrigenda issued since publicationDate CommentsBS EN 15437-1:2009National forewordThis British Standard is the UK implementation of EN 15437-1:2009.The UK participation in its preparation was en

3、trusted to TechnicalCommittee RAE/3/-/5, Hot axle bearing detection.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct applicati

4、on.Compliance with a British Standard cannot confer immunityfrom legal obligations.“Normative“ - A (mandatory) requirement defined as an “expressionin the content of a document conveying criteria to be fulfilled ifcompliance with the document is to be claimed and from which nodeviation is permitted“

5、 CEN/CENELEC Internal Regulations, Part3: Rules for the Structure and Drafting of European Standards(PNE-Rules).“Informative“ - Information (not mandatory) intended to assist theunderstanding or use of the document. Informative annexes shallnot contain requirements, except as optional requirements.

6、(Forexample, a test method that is optional may contain requirementsbut there is no need to comply with these requirements to claimcompliance with the document.)BS EN 15437-1:2009EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15437-1March 2009ICS 45.060.01English VersionRailway applications - Axl

7、ebox condition monitoring - Interfaceand design requirements - Part 1: Track side equipment androlling stock axleboxApplications ferroviaires - Surveillance des botes dessieux- Exigences lies aux interfaces - Partie 1: Equipments desvoies et conception des botes dessieux pour matrielroulantBahnanwen

8、dungen - Zustandsberwachung vonRadsatzlagern - Schnittstellen undGestaltungsanforderungen - Teil 1:Heiluferortungsanlagen undRadsatzlagergehusegestaltungThis European Standard was approved by CEN on 21 February 2009.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stip

9、ulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard ex

10、ists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bo

11、dies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EURO

12、PEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15437-1:2009: EBS EN 15437-1:2009

13、EN 15437-1:2009 (E) 2 Contents Page Foreword 3Introduction .41 Scope 52 Normative references 53 Terms and definitions .64 Symbols and abbreviations 95 Rolling Stock Requirements 105.1 Target zone 105.1.1 General . 105.1.2 Dimensions of the target area . 105.1.3 Position of the centre of the target a

14、rea in the XY plane 115.1.4 Visibility requirements for the target area . 115.2 Prohibitive zone 115.2.1 General . 115.2.2 Dimensions of the prohibitive zone 115.2.3 Position of the centre of the prohibitive zone in the XY plane 125.3 Electromagnetic interference emissions . 135.4 Design drawings .

15、135.5 Protective finish 136 HABD requirements for its interface with rolling stock 136.1 General . 136.2 HABD temperature measuring zone . 136.3 HABD installation requirements 157 HABD system requirements 167.1 HABD functions 167.2 HABD temperature alarms . 167.3 HABD general requirements 17Annex A

16、(informative) An example of an alternative HABD temperature measuring zone . 18Annex B (informative) Guidance for HABD installation 20Annex C (informative) Accuracy of the HABDs calculated temperature of an axlebox . 21Annex D (informative) Examples of HABD system temperature alarm levels across Eur

17、ope 22Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EC Directive 2008/57/EC of the European Parliament and of the Council of 17 June 2008 on the interoperability of the rail system within the Community 23Bibliography . 25BS EN 15437-1:2009EN 154

18、37-1:2009 (E) 3 Foreword This document (EN 15437-1:2009) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endo

19、rsement, at the latest by September 2009, and conflicting national standards shall be withdrawn at the latest by September 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for

20、identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive 96/48 and EC Directive 2001/16, as modified by EC Directive 2004/50. For rel

21、ationship with EC Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus,

22、Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 15437-1:2009EN 15437-1:2009 (E) 4 I

23、ntroduction Failed axle bearings on rolling stock create a hazard to the safe operation of the railway. If an axle bearing fails whilst rolling stock is in-service there is the potential for a catastrophic event. A catastrophic event may result in fatalities, severe damage to rolling stock and/or th

24、e infrastructure and a risk that rolling stock may derail and/or a fire may develop. One indication that a bearing is about to fail is a rise in the heat generated by the bearing. Bearings that are about to fail may therefore be detected by monitoring their temperature to identify an unacceptable ri

25、se. World-wide experience shows that one way of managing the risk is by installing trackside Hot AxleBox Detectors (HABDs) to monitor the in-service temperature of rolling stock axleboxes. The sensors of a trackside HABD measure the thermal radiation emitted from the axleboxes of in-service rolling

26、stock. The level of thermal radiation is influenced by the emmissivity of the axlebox surface, which is influenced by the material, design, surface finish and operational conditions (dust, rain, etc). Even though operational conditions are continually changing the surface emmissivity of the axlebox,

27、 long term experience indicates that such changing conditions can be tolerated. This part of EN 15437 covers the monitoring of axlebox temperature by trackside HABD. It was developed by Working Group 35 “Hot Box Detection“ of CEN Technical Committee 256 Railway Applications. It defines the minimum r

28、equirements for the interface between a trackside HABD and rolling stock, to ensure that the system works. It is important to note that Clause 1, Scope, sets out the minimum requirements for the interface. The requirements set out in this document are based on long term existing rules, practices and

29、 procedures developed and currently in use by European member railway undertakings (RUs) and infrastructure managers (IMs). The following principles have been applied: a) The railway system requires technical rules in order to ensure an acceptable interface between rolling stock and trackside HABD.

30、b) In view of the increasing significance of international traffic, the standardisation of this interface is required. c) It is of particular importance that the existing level of safety and reliability is not compromised. d) The Cartesian co-ordinate system is used to define dimensions and position

31、s, that is X is longitudinal, Y is lateral and Z is vertical. Some rolling stock, according to their performance or design, is fitted with on-board equipment to monitor axle bearings for potential overheating. However, in most cases, axle bearings continue to be monitored by trackside Hot Axle Beari

32、ng Detectors which is the subject of this standard. Part 2 of EN 15437, which is currently being developed, covers on-board temperature monitoring of axle bearings. Alternative technology is available, or being developed, to monitor the condition of axle bearings, using vibration sensors, thermocoup

33、les, etc. and may in the future be addressed by additional parts to this standard. BS EN 15437-1:2009EN 15437-1:2009 (E) 5 1 Scope This part of EN15437 defines the minimum characteristics for the interface between a trackside Hot Axlebox Detector (HABD) and Rolling Stock (RST) that comply with the E

34、uropean Directives for Interoperability to ensure that the minimum functional requirement of the interface is achieved. The minimum requirements of the interface apply to: a) Rolling stock conforming to standard European railway gauge, that is 1435mm; b) Rolling stock axles fitted with outboard bear

35、ings; NOTE The design of rolling stock axles fitted with inboard bearings should respect the requirements set out in Note 2 of 5.2. c) Rolling stock with a maximum operational speed of up to and including 250 km/h; NOTE 1 That is conventional rail and class 2 high speed rail rolling stock as defined

36、 in the rolling stock TSIs. NOTE 2 Interoperable rolling stock designed for speeds above 250km/h (class 1 high speed rolling stock) are mandated to have on-board equipment for axlebox condition monitoring. The requirements for on-board equipment are described in part 2 of this standard which is curr

37、ently under development. NOTE 3 Interoperable rolling stock designed for speeds above 250km/h (class 1 high speed rolling stock) are outside the scope of this Part of the standard. However, if class 1 high speed trains are required to be monitored by HABDs their target area should comply with the re

38、quirements specified in this standard, except where stated otherwise. d) Trackside HABDs that are required to monitor conventional rail and class 2 high speed rail rolling stock. The rolling stock requirements of the interface are described in Clause 5 and for the HABD requirements of the interface

39、are described in Clause 6. The scope of this part (part 1) of the standard does not include: Hot Wheel (Hot Disc) Detectors (HWDs). However, HWD are often installed in combination with trackside HABD to provide a dual monitoring system. This standard does not prevent the use of such a combination; h

40、ow a HABD measures the temperature and identifies axle box position. This is part of an individual equipment design and not part of the functional requirements of this standard; operational requirements for acting on the information reported by the HABD system; maintenance requirements for HABD syst

41、ems. 2 Normative references The following referenced documents are required for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 15273-3, Railway applic

42、ations Gauges Part 3: Obstacles gauges EN 50121-3-1, Railway applications Electromagnetic compatibility Part 3-1: Rolling stock Train and complete vehicle EN 50121-4, Railway applications Electromagnetic compatibility Part 4: Emission and immunity of the signalling and telecommunications apparatus B

43、S EN 15437-1:2009EN 15437-1:2009 (E) 6 EN 50125-3, Railway applications Environmental conditions for equipment Part 3: Equipment for signalling and telecommunications EN 60950-1, Information technology equipment Safety Part 1: General requirements (IEC 60950- 1:2005, modified) ISO 14837-1, Mechanica

44、l vibration Ground-borne noise and vibration arising from rail systems Part 1: General guidance 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 axle bearing bearing or bearing assembly on a rail vehicle axle that transmits a proportion of the

45、 weight of the rail vehicle directly to the wheelset NOTE For the purpose of this definition bearings associated with the mounting of traction motors or traction drives are excluded. 3.1.1 inboard axle bearing axle bearings that are positioned on the wheelset axle between the wheels of the wheelset

46、3.1.2 outboard axle bearing axle bearings that are positioned on the wheelset axle ends outside of the space between the wheels of the wheelset 3.2 axlebox structure, including for example cartridge bearing adaptor, which houses, or is in contact with, the axle journal bearing and provides an interf

47、ace with the bogie and/or suspension arrangement 3.3 hot axlebox detector (HABD) trackside system that includes: sensors that measure the thermal radiation emitted from a defined area on each axlebox of a passing rail vehicle; data processing that calculates a temperature for each axlebox from these

48、 measured data; data processing that identifies signs that an axlebox is (or axleboxes are) overheated; communication link to transmit and receive data 3.4 target zone defined area on the underside of an axlebox that is designed to have its temperature monitored by a HABD 3.5 target area plan view d

49、imensions, that is in the XY plane, of the target zone 3.6 axlebox temperature temperature of the target zone as calculated by a HABD BS EN 15437-1:2009EN 15437-1:2009 (E) 7 3.7 differential temperature temperature difference between the two axlebox temperatures of a wheelset, or of a pair of wheels at the same position, as calculated by the HABD 3.8 temperature alarm indication that a calculated axlebox temperature has exceeded a preset temperature level