EN 528-2008 en Rail dependent storage and retrieval equipment - Safety requirements《轨道式存储和卸取设备 安全要求》.pdf

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1、BS EN 528:2008ICS 53.080NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDRail dependentstorage and retrievalequipment SafetyrequirementsThis British Standardwas published under theauthority of the StandardsPolicy and StrategyCommittee on 31 May2009. BSI 2009ISBN

2、978 0 580 54853 6Amendments/corrigenda issued since publicationDate CommentsBS EN 528:2008National forewordThis British Standard is the UK implementation of EN 528:2008. Itsupersedes BS EN 528:1997 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee MHE/14,

3、 Rail dependent storage and retrieval equipment -Safety.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Complianc

4、e with a British Standard cannot confer immunityfrom legal obligations.BS EN 528:2008EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 528October 2008ICS 53.080 Supersedes EN 528:1996 English VersionRail dependent storage and retrieval equipment - SafetyrequirementsTranstockeurs - Prescriptions de s

5、curit Regalbediengerte - SicherheitThis European Standard was approved by CEN on 24 August 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-da

6、te lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the

7、responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary,

8、Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de

9、Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 528:2008: EBS EN 528:2008EN 528:2008 (E) 2 Contents Page Foreword5 Introduction .6 1 Scope 7 2 Normative references 7 3 Terms and definitions .9 4 List

10、 of significant and relevant hazards 11 5 Safety requirements and/or protective measures for all types of S/R machines .16 5.1 Introduction16 5.2 Control position .16 5.3 Control equipment.16 5.4 Hoist unit 19 5.5 Travel unit.26 5.6 Load handling devices 28 5.7 Electrical equipment30 5.8 Transfer de

11、vice 31 5.9 Maintenance repair and fault clearance 32 5.10 Machine environment34 6 Additional requirements for manual operated machines38 6.1 General38 6.2 Onboard control position38 6.3 Control equipment.40 6.4 Hoist unit 41 6.5 Acceleration and deceleration41 6.6 Protection of operators in an aisl

12、e containing two or more manually operated machines.41 7 Particular requirements for machines without an on-board operator .41 7.1 General41 7.2 External control position (control desk) .41 7.3 Control equipment.41 7.4 Hoist unit 42 7.5 Load handling devices 42 7.6 Escape 42 8 Installation 42 8.1 Er

13、ection and dismantling on site .42 8.2 Commissioning43 9 Verification of safety requirements and/or measures43 9.1 Examination43 9.2 Written record 44 9.3 EMC .44 9.4 Noise .44 9.5 Load tests .45 10 Information for use 46 10.1 General46 10.2 Instruction handbook 46 10.3 Minimum markings 47 10.4 Cond

14、itions for the safe operation of equipment 47 10.5 Maintenance, inspection and testing.50 Annex A (informative) Illustration of types of machines and transfer equipment .52 BS EN 528:2008EN 528:2008 (E) 3 Annex B (informative) Means of separation within racking54 Annex C (normative) Safety levels ac

15、cording to EN ISO 13849-155 Annex D (informative) Examples for the design of load entry/exit points to prevent or deter access to danger areas or protect persons in accordance with 5.10.4 .63 D.1 General .63 D.2 Measures against access between the conveyor and fixed guard 63 D.3 Load entry/exit open

16、ing height 63 D.4 Measures which deter access65 D.5 Measures that prevent access .67 D.6 Protecting devices.67 Annex E (normative) Verification of safety requirements and/or measures 68 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive

17、Machinery 98/37/EC.74 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive Machinery 2006/42/EC.75 Bibliography76 Figures Figure A.1 Examples of rail dependent storage and retrieval equipment .52 Figure A.2 Examples of transfer equipment .

18、52 Figure A.3 Key dependent concept for automatic S/R machines.53 Figure B.1 Means of separation with racking (see 5.10.3.3)54 Figure B.2 Leaving for emergency purposes54 Figure D.1 Sloping plates63 Figure D.2 Load entry/Exit height up to 0,5 m 64 Figure D.3 Load entry/Exit height more than 0,5 m64

19、Figure D.4 Design of frame surface .65 Figure D.5 Area between chains of twin chain conveyors 66 Figure D.6 Mechanical guards67 Figure D.7 Protecting devices 67 Tables Table 1 List of significant and relevant hazards.11 Table C.1 Performance levels at the level of safety related parts 55 Table C.2 P

20、erformance levels at the level of safety functions60 BS EN 528:2008EN 528:2008 (E) 4 Table E.1 . 68 BS EN 528:2008EN 528:2008 (E) 5 Foreword This document (EN 528:2008) has been prepared by Technical Committee CEN/TC 149 “Power-operated warehouse equipment”, the secretariat of which is held by DIN.

21、This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. Attention is drawn to the possibility that some of

22、 the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This European Standard supersedes EN 528:1996. EN 528:1996 can be further applied until 12/2009. This document has been prepared under a

23、 mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s) 98/37/EC and 2006/42/EC. For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document. According to

24、the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithu

25、ania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 528:2008EN 528:2008 (E) 6 Introduction This standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which h

26、azards, hazardous situations and hazardous events are covered are indicated in the scope of this standard. When provisions of this type C standard are different from those that are stated in type A or type B standards, the provisions of this type C standard take precedence over the provisions of the

27、 other standards, for machines that have been designed and built according to the provisions of this type C standard. While producing this standard it was assumed that: a) only competent persons operate the machine; b) components without specific requirements are: 1) designed in accordance with the

28、usual engineering practice and calculation codes, including all failure modes; 2) of suitable mechanical and electrical construction; 3) made of materials with adequate strength and of suitable quality. c) harmful materials, such as asbestos are not used as part of the machine; d) components are kep

29、t in good repair and working order, so that the required characteristics remain despite wear; e) by design of the load bearing elements, safe operation of the machine is assured for loading ranging from zero to 100 % of the rated possibilities; f) discussions have taken place between the user and th

30、e supplier concerning particular conditions for the use and places of use of the machinery; g) working area is adequately lit; h) places of installation allow a safe use of the machine. BS EN 528:2008EN 528:2008 (E) 7 1 Scope This standard applies to all types of S/R machines, restricted to the rail

31、s on which they travel within and outside the aisles, which embody lifting means and may embody lateral handling facilities, for the storage and retrieval of unit loads and/or long goods such as bar materials and/or for order picking or similar duties. Also included is the transfer equipment used to

32、 change between aisles. Control of machines may range from manual to fully automatic. This standard does not apply to free ranging industrial trucks or robots. References in this standard to racking, buildings and systems only apply where it is necessary to assess the hazards and risks at their inte

33、rfaces with S/R machines. This standard deals with all significant hazards relevant to rail dependent storage and retrieval equipment, when they are used as intended under the conditions foreseen by the manufacturer (see Clause 4). This standard applies to machines and equipment that are manufacture

34、d after the date of issue of this standard. Illustrations of examples of machines and transfer equipment to which this standard applies are shown in Annex A. Safety requirements and/or measures in this standard apply to equipment used under indoor conditions. However, additional risk assessments and

35、 safety measures need to be considered for uses in severe conditions, e.g. freezer applications, high temperatures, loads, the nature of which could lead to a dangerous situation (e.g. especially brittle loads, explosives), earthquake effects and also contact with foodstuff. Hazards during decommiss

36、ioning are not covered. This European Standard also deals with the technical requirements for electromagnetic compatibility (EMC). Noise emitted by these machines is not considered as significant but as a relevant hazard. This means that the manufacturer of the machine is obliged to carry out noise

37、reduction and indicate the noise level. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendme

38、nts) applies. EN 81-1:1998, Safety rules for the construction and installation of lifts Part 1: Electric lifts EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 363, Personal fall protection equipment Personal fall protection systems EN 574, Safety of machinery

39、 Two-hand control devices Functional aspects Principles for design EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 795, Protection against falls from a height Anchor devices Requirements and testing EN 894-1, Safety of machinery Ergonomic requi

40、rements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators EN 894-2, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 2: Displays BS EN 528:2008EN 528:2008 (E) 8 EN 982

41、, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 999, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037, Safety of machinery Prevention of unexpected start-up EN 1263-1, Saf

42、ety nets Part 1: Safety requirements, test methods EN 1263-2, Safety nets Part 2: Safety requirements for the positioning limits EN 1760-1, Safety of machinery Pressure sensitive protective devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitiv

43、e floors EN 1760-2, Safety of machinery Pressure sensitive protective devices Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars EN 1760-3, Safety of machinery Pressure sensitive protective devices Part 3: General principles for the design a

44、nd testing of pressure sensitive bumpers, plates, wires and similar devices EN 12385-4, Steel wire ropes Safety Part 4: Stranded ropes for general lifting applications EN 13411-3, Terminations for steel wire ropes Safety Part 3: Ferrules and ferrule-securing EN 13411-6, Terminations for steel wire r

45、opes Safety Part 6: Asymmetric wedge socket EN 60204-32:1998, Safety of machinery Electrical equipment of machines Part 32: Requirements for hoisting machines (IEC 60204-32:1998) EN 60947-5-1:2004, Low voltage switchgear and controlgear Part 5-1: Control circuit devices and switching elements Electr

46、omechanical control circuit devices (IEC 60947-5-1:2003) EN 61000-6-2, Electromagnetic compatibility (EMC) Part 6-2: Generic standards Immunity for industrial environments (IEC 61000-6-2:2005) EN 61496-1, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tes

47、ts (IEC 61496-1:2004, modified) EN ISO 4871:1996, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11202, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other s

48、pecified positions Survey method in situ (ISO 11202:1995) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Te

49、chnical principles (ISO 12100-2:2003) EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850:2008, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) BS EN 528:2008EN 528:2008 (E) 9 EN ISO 1