EN 13020-2015 en Road surface treatment machines - Safety requirements《道路表面处理设备 安全要求》.pdf

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1、BSI Standards PublicationBS EN 13020:2015Road surface treatmentmachines SafetyrequirementsBS EN 13020:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 13020:2015.It supersedes BS EN 13020:2004+A1:2010 which is withdrawn.The UK participation in its preparatio

2、n was entrusted to TechnicalCommittee B/513, Construction equipment and plant and site safety.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible

3、 for its correctapplication. The British Standards Institution 2015.Published by BSI Standards Limited 2015ISBN 978 0 580 86028 7ICS 93.080.10Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy

4、 and Strategy Committee on 30 November 2015.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 13020:2015EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13020 November 2015 ICS 93.080.10 Supersedes EN 13020:2004+A1:2010English Version Road surface treatment machines

5、 - Safety requirements Machines pour le traitement des surfaces routires - Prescriptions de scurit Maschinen fr die Straenoberflchenbehandlung - Sicherheitsanforderungen This European Standard was approved by CEN on 19 September 2015. CEN members are bound to comply with the CEN/CENELEC Internal Reg

6、ulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN mem

7、ber. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

8、CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland

9、, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in

10、 any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13020:2015 EBS EN 13020:2015EN 13020:2015 (E) 2 Contents Page European foreword . 4 Introduction 5 1 Scope 6 2 Normative references 7 3 Terms and definitions . 7 4 List of significant hazards 9 5 Safety requirements

11、and/or measures 11 5.1 General . 11 5.2 General and common requirements . 11 5.2.1 Hydraulic systems 11 5.2.2 Fire protection 11 5.2.3 Protective measures and devices . 11 5.2.4 Exhaust piping . 12 5.2.5 Demountable equipment . 12 5.2.6 Supporting equipment . 12 5.2.7 Attachment fittings/trailers .

12、13 5.2.8 Actuators . 13 5.2.9 Self-propelled machines 13 5.2.10 Operators platforms and working positions . 14 5.2.11 Skid protection 14 5.2.12 Access . 14 5.2.13 Heating systems for road building materials . 14 5.2.14 Starting . 15 5.2.15 Controls 15 5.2.16 Machines in lifting application 16 5.2.17

13、 Pipes and hoses . 16 5.2.18 Noise . 16 5.3 Specific requirements for binder sprayers or sprayers . 17 5.3.1 Pipes and hoses . 17 5.3.2 Access . 17 5.3.3 Filler openings. 17 5.3.4 Heating systems for binder sprayers or sprayers with tanks. 17 5.3.5 Limiting devices 17 5.3.6 Shutoff valves . 17 5.3.7

14、 Fire protection 17 5.3.8 Tank breathing 18 5.3.9 Transport safeguard . 18 5.4 Specific requirements for chipping spreaders or spreaders 18 5.4.1 Operators platforms 18 5.4.2 Communication links 18 5.5 Specific requirements for binder sprayer chipping spreader or sprayer spreader. 18 5.6 Specific re

15、quirements for mastic asphalt mixers and joint sealers . 19 5.6.1 Filler openings. 19 5.6.2 Lighting 19 5.6.3 Discharge opening . 19 BS EN 13020:2015EN 13020:2015 (E) 3 5.6.4 Reverse rotation of the agitator shaft (asphalt mixers only) . 19 5.6.5 Apertures over discharge augers and agitator shafts .

16、 19 5.6.6 Access to burner chamber . 19 5.7 Specific requirements for micro-surfacing machines/slurry machines 19 5.7.1 Service doors for mixer 19 5.7.2 Reverse rotation of mixer shaft . 19 5.7.3 Operators platforms . 19 6 Verification . 20 7 Information for use 20 7.1 General . 20 7.2 Operating and

17、 maintenance instructions 20 7.3 Spare parts list . 21 7.4 Specific instructions for tank binder sprayers or sprayers with spray bars . 21 8 Marking 21 Annex A (informative) Truck attachment plate . 22 Annex B (informative) Terminology . 23 Annex C (informative) Examples of technical measures to red

18、uce noise . 26 Annex D (normative) Noise test code for the declaration of noise emission values (grade 2 of accuracy) . 27 D.1 Scope . 27 D.2 Determination of the A-weighted emission sound pressure level at workstation(s) 28 D.3 Determination of the A-weighted sound power level 28 D.3.1 General . 28

19、 D.3.2 Type 1 machines . 28 D.3.3 Type 2 machines . 29 D.3.4 Type 3 machines . 30 D.4 Installation and assembly conditions . 31 D.5 Operating conditions . 32 D.6 Measurement uncertainties 33 D.7 Information to be recorded and reported . 34 D.8 Declaration and verification of noise emission values .

20、34 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 37 Bibliography . 38 BS EN 13020:2015EN 13020:2015 (E) 4 European foreword This document (EN 13020:2015) has been prepared by Technical Committee CEN/TC 151 “Construction e

21、quipment and building material machines - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2016, and conflicting national standards shall be wi

22、thdrawn at the latest by May 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13020:2004+A1:2010. Thi

23、s document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. According

24、 to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Gre

25、ece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 13020:2015EN 13020:2015 (E) 5 Introduction This document is a type C standard as stated in

26、 EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C s

27、tandard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. BS EN 13020:2015EN 13020:2015 (E) 6 1 Scope This European Standard applies to road surface treatment machines, which are in particul

28、ar: binder sprayers or sprayers; chipping spreaders or spreaders; machines for surface repairs (binder sprayer chipping spreader or sprayer spreader); mastics asphalt mixers; joint sealer; micro-surfacing machines/slurry machines; cold asphalt laying / micro-asphalt-paving machines (see also Clause

29、3). Road surface treatment machines can be mounted on a carrier vehicle, trailer or articulated truck, combining to form an integral unit. It is also possible to mount a road surface treatment machine on its own chassis construction and propulsion system (self-propelled or pedestrian-controlled). In

30、 all cases the machine and chassis form an integral unit. Directives and standards for the vehicular truck chassis aspects, termed carrier vehicle in this document, would be those relative to that equipment, even where specific modifications have been made to realize the road surface treatment appli

31、cation. The use in public road traffic is governed by the national regulations. This European Standard deals with all significant hazards identified through a risk assessment relevant to road surface treatment machines when they are used as intended and under the conditions foreseen by the manufactu

32、rer (see Clause 4). This European Standard does not deal with significant hazards associated with pressurized tanks, and EMC. This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards associated with machine operation, setti

33、ng and adjustments, load discharge and routine maintenance. This European Standard does not include requirements for the carrier vehicles or special constructions. These are covered in directives related to the construction of vehicles. Demountable bodywork systems (e.g. demountable containers) are

34、specified in other standards. Vibrations are not dealt with in the standard, because for all machines of this family vibration is not a relevant hazard due to the low working speed and special working conditions (e.g. flat surface). This European Standard does not deal with the risks associated with

35、 the operation of the machines in potentially explosive atmospheres. This European Standard does not include requirements of the 94/55/EC Directive related to transport of dangerous goods by road but contains additional specifications in link with these existing requirements. This European Standard

36、applies to machines which are manufactured after the date of approval of this standard by CEN. BS EN 13020:2015EN 13020:2015 (E) 7 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated ref

37、erences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 500-1:2006+A1:2009, Mobile road construction machinery Safety Part 1: Common requirements EN 12999:2011+A1:2012, Cranes Loader cranes EN ISO 2860:2008

38、, Earth-moving machinery Minimum access dimensions (ISO 2860:1992) EN ISO 2867:2011, Earth-moving machinery Access systems (ISO 2867:2011) EN ISO 3457:2008, Earth-moving machinery Guards Definitions and requirements (ISO 3457:2003) EN ISO 3744:2010, Acoustics Determination of sound power levels and

39、sound energy levels of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) EN ISO 4413:2010, Hydraulic fluid power General rules and safety requirements for systems and their components (ISO 4413:2010) EN ISO 4871:2009, Acousti

40、cs Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field ov

41、er a reflecting plane with negligible environmental corrections (ISO 11201:2010) EN ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13732-1:2008, Ergonomics of the thermal environment Methods for the assessment of human res

42、ponses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) EN ISO 14119:2013, Safety of machinery Interlocking devices associated with guards Principle

43、s for design and selection (ISO 14119:2013) ISO 6750:2005, Earth-moving machinery Operators manual Content and format 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100 and the following apply. 3.1 binder sprayer or sprayer machine intended to

44、spray automatically or manually a film of binder (bitumen/emulsion) on the road surface at a predetermined rate. Storage of the binder is provided by tanks (tank type sprayers) mounted usually on a carrier vehicle (see informative Annex B, Figure B.1) or by barrels (barrels type sprayers) BS EN 1302

45、0:2015EN 13020:2015 (E) 8 Note 1 to entry: The machine can be mounted on a semi-trailer, a trailer (see informative Annex B, Figure B.2) or can be self-propelled. Note 2 to entry: Bitumen is a dangerous good in regard to TDG (94/55/EC -Transport of dangerous goods) regulation. Note 3 to entry: Bitum

46、en emulsion is a product with a temperature below 100 C and out of the scope of TDG (94/55/EC -Transport of dangerous goods) regulation. 3.2 chipping spreader or spreader machine used to spread a layer of chippings on the pavement at a predetermined rate (see informative annex) Note 1 to entry: Some

47、 of these machines can be equipped with a loading device (e.g. bucket, stick, boom). Note 2 to entry: Several types of chippings spreaders may be identified e.g. mounted on a carrier vehicle (truck) or self- propelled. 3.3 binder sprayer chipping spreader or sprayer spreader machine used for coating

48、 roads with binder (bitumen/emulsion) and with aggregates in a single operation Note 1 to entry: Bitumen is a dangerous good in regard to TDG (94/55/EC -Transport of dangerous goods) regulation. Note 2 to entry: Bitumen emulsion is a product with a temperature below 100 C and out of the scope of TDG

49、 (94/55/EC -Transport of dangerous goods) regulation. 3.4 mastic asphalt mixer machine consisting of a tank with horizontal or vertical mixer (agitating shaft and stirrer arms) for preparing transporting, heating (over 100 C), mixing and discharging mastic asphalt Note 1 to entry: This machine can be mounted on a carrier-vehicle, semi-trailer, trailer or can be self-propelled. 3.5 joint sealer machine consisting of a tank with horizontal or vertical mixer and designed for melting and pr