EN 1010-2-2006 en Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2 Printing and varnishing machines incl.pdf

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1、BRITISH STANDARDBS EN1010-2:2006+A1:2010 Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 2: Printing and varnishing machines including pre-press machineryICS 37.100.10; 85.100g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3

2、g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58National forewordThis British Standard is the official English language version of EN 1010-2:2006+A1:2010. It supersedes BS EN 1010-2:2006, which is withd

3、rawn.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/9, Paper and printing machines Safety.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to

4、 CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contra

5、ct. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 1010-2:2006+A1:2010This British Standard waspublished under the authorityof the Standards Policy andStrategy Committeeon 31 May 2006 BSI 2010Amendments/corrig

6、enda issued since publicationAmd. No. Date Comments 30 September 2010 Implementation of CEN amendment A1:2010ISBN 978 0 580 63148 1EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1010-2:2006+A1 August 2010 ICS 37.100.10; 85.100 Supersedes EN 1010-2:2006English Version Safety of machinery - Safe

7、ty requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machineryScurit des machines - Prescriptions de scurit pour la conception et la construction de machines dimpression et de transformation du papier

8、 - Partie 2: Machines dimpression et de vernissage y compris les quipements de pr-press Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 2: Druck- und Lackiermaschinen einschlielich Maschinen der Druckvorstufe This Europea

9、n Standard was approved by CEN on 17 January 2005 and includes Amendment 1 approved by CEN on 18 June 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alterat

10、ion. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by transl

11、ation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France

12、, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR N

13、ORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-2:2006+A1:2010: EEN 1010-2:2006+A1:2010 (E) 2 Contents Page Foreword 4Introduction .51 Scope 62 Normative referen

14、ces 73 Terms and definitions .84 List of significant hazards . 115 Safety requirements and/or measures . 165.1 General . 165.2 Pre-press machinery 165.3 Sheet-fed printing presses and varnishing machines (except screen printing presses) . 185.4 Web-fed rotary printing presses and varnishing machines

15、 . 305.4.1 General . 305.5 Screen printing presses . 365.6 Auxiliary devices for printing and varnishing machines 405.6.1 General . 405.6.2 Cylinder and roller washing devices 405.6.3 Continuous-flow drying devices . 415.6.4 Powder spraying devices . 425.6.5 Auxiliary devices on inking and damping u

16、nits 435.6.6 Plate clamping devices 435.6.7 Washing equipment for printing forms, rollers and doctor blades . 435.6.8 Pile turners 445.6.9 Measuring and control devices . 456 Verification of safety requirements and/or measures . 467 Information for use . 507.1 Instruction handbook . 507.1.1 Pre-pres

17、s machinery 507.1.2 Sheet-fed printing presses and varnishing machines 507.1.3 Web-fed rotary printing presses and varnishing machines . 517.1.4 Screen printing presses . 517.1.5 Automatic cylinder and roller washing device 527.1.6 Continuous-flow drying devices . 527.1.7 Alcohol-dosing devices . 52

18、7.1.8 Washing equipment for printing forms, rollers and doctor blades . 527.1.9 Pile turners 52Annex A (informative) !Emission levels of sheet-fed presses resulting from tests 53A.1 General considerations 53A.1.1 Introduction . 53A.1.2 Ozone . 53A.1.3 Results . 54A.2 Powder . 54A.2.1 Situation . 54A

19、.2.2 Measurement . 54A.2.3 Results . 54A.3 Ink mist and varnish mist . 54A.3.1 Situation . 54A.3.2 Measurement . 55BS EN 1010-2:2006+A1:2010EN 1010-2:2006+A1:2010 (E) 3 A.3.3 Results 55A.4 Ammonia 55A.4.1 Situation . 55A.4.2 Measurement . 56A.4.3 Results 56A.5 Volatile organic compounds-isopropyl al

20、cohol (VOC-IPA) and VOC hydrocarbon compounds (cleaners/solvents) 56A.5.1 Situation . 56A.5.2 Measurement . 57A.5.3 Results of measurement“ . 57Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 58Annex ZB (informative) !Rel

21、ationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC“ 59Bibliography 62BS EN 1010-2:2006+A1:2010EN 1010-2:2006+A1:2010 (E) 4 Foreword This document (EN 1010-2:2006+A1:2010) has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery -

22、Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2011, and conflicting national standards shall be withdrawn at the latest by February 201

23、1. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-06-18. This document su

24、persedes EN 1010-2:2006. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Dir

25、ectives. For relationship with EU Directives, see informative Annexes ZA and ZB, which are integral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgi

26、um, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 1010-2:2

27、006+A1:2010EN 1010-2:2006+A1:2010 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100-1:2003. It defines additional safety requirements and/or deviations from the stipulations in !EN 1010-1:2004+A1“. The machinery concerned and the extent to which hazards, hazardous situa

28、tions and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that ha

29、ve been designed and built according to the provisions of this type C standard. The European Committee for Standardization (CEN) draws attention to the fact that it is claimed that compliance with this document may involve the use of one or more patents: - German Patent DE 103 10 236 B3 - PCT patent

30、 application CEN takes no position concerning the evidence, validity and scope of this patent right. The holders of this patent right have assured CEN that they are willing to negotiate licences under reasonable and non-discriminatory terms and conditions with applicants throughout the world. In thi

31、s respect, the statement of the holders of this patent right is registered with CEN: The companies Koenig equipment for developing films and printing forms; washing machines for printing forms; machines for bending printing forms; punching machines for film and printing forms; cutting machines for f

32、ilm and printing forms; machines for the production of gravure printing forms; scanners. Printing and varnishing machines: proofing presses; sheet-fed printing presses and varnishing machines including digital printing presses; web-fed rotary presses and varnishing machines including digital printin

33、g presses; screen printing presses. Auxiliary devices: cylinder and roller washing devices; continuous flow drying devices; powder spraying devices; auxiliary devices on inking and damping units; automatic plate clamping devices; washing equipment for printing forms, rollers and scrapers; pile turne

34、rs; measuring and control devices. This document shall be used together with !EN 1010-1:2004+A1“. Both parts together identify all significant hazards relevant to printing and varnishing machines including pre-press machinery and auxiliary BS EN 1010-2:2006+A1:2010EN 1010-2:2006+A1:2010 (E) 7 device

35、s, when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The specific requirements specified in prEN 1010-2 take precedence over respective requirements in this standard. This document does not deal with risks generated by noise emitted from the machine

36、s. These issues are fundamentally covered in !EN 1010-1:2004+A1“ This document does not apply to high-pressure cleaning devices and screen printing presses for textile substrates. This document is not applicable to printing and varnishing machines including pre-press machinery which are manufactured

37、 before the date of publication of this document by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (incl

38、uding any amendments) applies. !deleted text“ !EN 349:1993+A1:2008“, Safety of machinery Minimum gaps to avoid crushing of parts of the human body !EN 378-1:2008“, Refrigerating systems and heat pumps Safety and environmental requirements Part 1: Basic requirements, definitions, classification and s

39、election criteria !deleted text“ !EN 1088, Safety of machinery Interlocking devices associated with guards Principles for design and selection“ !EN 1010-1:2004+A1“, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 1: General requi

40、rements !deleted text“ !EN 1127-1:2007“, Explosive atmospheres Explosion prevention and protection Part 1: Basic concepts and methodology !EN 1539:2009“, Dryers and ovens, in which flammable substances are released Safety requirements !EN 60204-1:2006, Safety of machinery Electrical equipment of mac

41、hines Part 1: General requirements (IEC 60204-1:2005, modified)“ EN 60529:1991, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989) !EN 60825-1:2007, Safety of laser products Part 1: Equipment classification and requirements (IEC 60825-1:2007)“ !EN 60950-1:2006, Information techn

42、ology equipment Safety Part 1: General requirements (IEC 60950-1:2005, modified)“ !EN 61496-1:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, modified)“ BS EN 1010-2:2006+A1:2010EN 1010-2:2006+A1:2010 (E) 8 !EN 62061:2005, Sa

43、fety of machinery Functional safety of safety-related electrical, electronic and programmable electronic control systems (IEC 62061:2005)“ EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design - Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2

44、:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) !EN ISO 13849-1:2008, Safety of machinery Safety related parts of control systems General principles for design (ISO 13849-1:2006)“ !EN ISO 13855:2010, Safety of machinery Positio

45、ning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855:2010)“ !EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008)“ !EN ISO 14121-1:2007, Safety of machinery Risk assessment Part

46、 1: Principles (ISO 14121-1:2007)“ EN ISO 14122-4:2004, Safety of machinery Permanent means of access to machinery Part 4: Fixed ladders (ISO 1422-4:2004) 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 12100-1:2003, !EN 1010-1:2004+A1“ a

47、nd the following apply. 3.1 alcohol dosing equipment equipment for dosing the amount of alcohol in the damping water of offset printing presses 3.2 proofing presses machines for printing a small number of copies, mostly used for assessing print quality before the printing form is mounted in the mach

48、ine. Feeding and delivery is done manually 3.3 automatic plate clamping devices devices for automatic or semi-automatic changing of printing plates 3.4 exposing equipment machinery used for taking images by exposing photo-sensitive material, for example, as master copy or printing forms 3.5 sheet-fed printing presses and varnishing machines machines for printing, numbering and/or varnishing of sheet-size substrates (paper sheets, board, film, sheet metal or similar material) including proofing presses. Numbering and varnishing machines may be