DLA MIL-PRF-83536 D-2013 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY 25 AMPERES AND BELOW GENERAL SPECIFICATION FOR.pdf
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1、INCH-POUND MIL-PRF-83536D 2 January 2013 SUPERSEDING MIL-PRF-83536C 15 March 2012 PERFORMANCE SPECIFICATION RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, 25 AMPERES AND BELOW, GENERAL SPECIFICATION FOR This specification is approved for use by all Departments and Agencies of the Department of De
2、fense. 1. SCOPE 1.1 Scope. This specification covers the general requirements for electromagnetic, hermetically sealed relays for use in aircraft, missile, spacecraft, ship, and other primary vehicles or in ground support equipment (see 6.1). These relays are designed to operate over the full range
3、from low level to power switching with contact ratings up to 25 amperes alternating current (ac) or direct current (dc). Specification sheets (see 3.1) specifying requirements for 25 ampere relays are for relays that have a maximum load rating of 25 amperes for resistive load only. All other load ra
4、tings (motor, inductive, lamp) are less than 25 amperes. The failure rate (FR) level is established at a confidence level of 90 percent for qualification and 60 percent for maintenance of qualification based on 100,000 cycles at +125C under the rated load conditions specified herein. For application
5、 and caution information, see 6.1. 1.2 Part or Identifying Number (PIN). The PIN consists of the letter “M“, the basic number of the specification sheet, an assigned dash number (see 3.1), and a suffix letter designating FR level (see table I) as shown in the following example: M83536 /10 -001 L Spe
6、cification designator Specification sheet number Dash number Failure rate level 1.3 FR level designation. The FR level designation is shown in table I (see 4.6 and 6.1). TABLE I. FR level designation. FR level designation FR level (percent per 10,000 cycles) L M P R 3.0 1.0 0.1 0.01 Comments, sugges
7、tions or questions on this document should be addressed to DLA Land and Maritime, ATTN: VAT, Post Office Box 3990, Columbus, OH 43218-3990, or emailed to relaydla.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online databa
8、se at https:/assist.dla.mil. AMSC N/A FSC 5945 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536D 2 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This se
9、ction does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents
10、cited in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, t
11、he issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATION MIL-DTL-12883 - Sockets and Accessories for Plug-in Electronic Components, General Specification for. (See supplement 1 for list of specification sheets.) DEPARTMENT OF DEFENSE STANDARDS
12、 MIL-STD-202 - Test Method for Electronic and Electrical Component Parts. MIL-STD-690 - Failure Rate Sampling Plans and Procedures. MIL-STD-750 - Test Methods for Semiconductor Devices. MIL-STD-790 - Standard Practice for Established Reliability and High Reliability Qualified Products List (QPL) Sys
13、tems for Electrical, Electronic, and Fiber Optic Parts Specifications MIL-STD-883 - Test Method Standard, Microcircuits. MIL-STD-1276 - Leads for Electronic Component Parts. MIL-STD-1285 - Marking of Electrical and Electronic Parts. DEPARTMENT OF DEFENSE HANDBOOK MIL-HDBK-454 - General Guidelines fo
14、r Electrical Equipment. (Copies of these documents are available online at https:/assist.dla.mil/quicksearch or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Non-Government publications. The following documents form a part of this do
15、cument to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. AMERICAN NATIONAL STANDARDS INSTITUTE (ANSI) ANSI/IEEE Y32.2 - Graphic Symbols for Electrical and Electronic Diagrams. NCSL - Z540.3 - Laboratories, Calib
16、ration, and Measuring and Test Equipment. INTERNATIONAL STANDARDS ORGANIZATION (ISO) ISO-10012 - Measurement management systems- Requirements for Measurement Processes and Measuring Equipment. (Application for copies should be requested online at http:/www.ansi.org or from the American National Stan
17、dards Institute, Incorporated, 11 West 42nd Street, New York, NY 10036-8002.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536D 3 JEDEC EIA-557-B - Statistical Process Control Systems. (Application for copies should be requested online a
18、t http:/www.jedec.org or from JEDEC, 3103 North 10thStreet, Suite 240-S, Arlington, VA 22201-2107.) SOCIETY OF AUTOMOTIVE ENGINEERS (SAE) SAE-AMS2422 - Plating, Gold, Electronic and Electrical Applications. SAE-AMS-QQ-N-290 - Nickel Plating (Electrodeposited). (Application for copies should be reque
19、sted online at http:/www.sae.org or from the Society of Automotive Engineers, 400 Commonwealth Drive, Warrendale, Pennsylvania, 15096-0001.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cite
20、d herein (except for related specification sheets), the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Specification sheets. The individual item requirements shal
21、l be as specified herein and in accordance with the applicable specification sheet. In the event of any conflict between the requirements of this specification and the specification sheet, the latter shall govern. 3.2 Qualification. Relays furnished under this specification shall be products that ar
22、e authorized by the qualifying activity for listing on the applicable qualified products list (QPL) before contract award (see 4.4 and 6.3). Authorized distributors which are approved to MIL-STD-790 distributor requirements by the QPL manufacturers are listed in the QPL. 3.3 QPL system. The manufact
23、urer shall establish and maintain a QPL system for parts covered by this specification. Requirements for this system are specified in MIL-STD-790 and MIL-STD-690 with details and exceptions specified in 4.2.1, 4.4.4, and 4.5. The confidence level for qualification is 90 percent and the confidence le
24、vel for maintenance of qualification is 60 percent. In addition, the manufacturer shall also establish a Statistical Process Control (SPC) system that meets the requirements as described in 3.3.1. 3.3.1 SPC. The contractor shall implement and use SPC in the manufacturing process for parts covered by
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