DLA DSCC-DWG-05016 REV A-2012 RESISTOR FIXED FILM RADIAL LEAD 2 25 WATTS (UP TO 20 WATTS WITH HEATSINK).pdf

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1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Add new vendor. Remove solderability and fungus from group B inspection. Add pulse application paragraph. Editorial changes throughout. 29 FEB 12 M. Radecki Prepared in accordance with ASME Y14.100 Source control drawing REV PAGE REV STATUS OF PAGES REV A A

2、 A A A A A A A A A A A A A PAGES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PMIC N/A PREPARED BY Andrew Ernst DESIGN ACTIVITY DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH 43218-3990 Original date of drawing 9 April 2007 CHECKED BY Andrew Ernst TITLE RESISTOR, FIXED, FILM, RADIAL LEAD, 2.25 WATTS (UP TO 20

3、WATTS WITH HEATSINK) APPROVED BY Michael Radecki SIZE A CODE IDENT. NO. 037Z3 DWG NO. 05016 SCALE N/A REV A PAGE 1 OF 15 AMSC N/A 5905-2011-E07 CURRENT DESIGN ACTIVITY CAGE CODE 037Z3 HAS CHANGED NAMES TO: DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 Provided by IHSNot for ResaleNo reproduction o

4、r networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05016 REV A PAGE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for a fixed, film, radial leaded, 2.25 watts (20 watts with a heatsink) power device.

5、1.2 Part or Identifying Number (PIN). The complete PIN is as follows: 05016 - * * * I I I I I I I I Drawing Resistance value Tolerance Terminal finish Number (see 3.3.3) (see 3.3.4) (see 3.3.1) 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and

6、4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all spec

7、ified requirements of documents in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unl

8、ess otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-202 - Electronic and Electrical Components Parts. MIL-STD-1276 - Leads for Electronic Components Parts. * (Copies of these documents are available online at

9、 https:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, t

10、he issues of these documents are those cited in the solicitation or contract. * NATIONAL CONFERENCE OF STANDARDS LABORATORIES (NCSL) NCSL Z540.3 - Requirements for Calibration of Measuring and Test Equipment. (Copies of this document are available from http:/www.ncsli.org or from the National Confer

11、ence of Standards Laboratories (NCSL) International, 1800 30thStreet, Suite 305, Boulder, CO 80301-1026.) * 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein (except for related, spe

12、cification sheets), the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirements shall be as specified herein. 3.2 Inter

13、face and physical dimensions. Resistors shall meet the interface and physical dimensions as specified herein (see figure 1). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DW

14、G NO. 05016 REV A PAGE 3 Ltr Inches mm Min Max Min Max A .390 .406 9.91 10.31 B .583 .599 14.81 15.21 C .169 .185 4.29 4.70 D .138 .146 3.51 3.71 E .571 .649 14.50 16.48 F .137 .177 3.48 4.50 G .110 .126 2.79 3.20 H .100 .116 2.54 2.95 J .018 .022 0.46 0.56 K .028 .032 0.71 0.81 L .057 .061 1.45 1.5

15、5 M .196 .204 4.98 5.18 N .057 .061 1.45 1.55 P .610 .650 15.49 16.51 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Dimensions do not include end flash, mold flash or material protrusions. FIGURE 1. Power resistor. Provided by IHSNot for ResaleN

16、o reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05016 REV A PAGE 4 3.3 Electrical characteristics. * 3.3.1 Termination finish. Termination material shall be in accordance with MIL-STD-1276 and tabl

17、e I (see 6.6). TABLE I. Termination finish. Symbol Termination material A B C32 - Electroplated tin lead terminals C52 - Hot solder dipped terminals 3.3.2 Pure tin. The use of pure tin, as an underplate or final finish is prohibited both internally and externally. Tin content of resistor components

18、and solder shall not exceed 97 percent, by mass. Tin shall be alloyed with a minimum of 3 percent lead, by mass (see 6.3). * 3.3.3 Resistance range and temperature characteristic. The resistance range and temperature characteristic shall be according to table II (see 6.6). TABLE II. Resistance range

19、 and temperature characteristic. Resistance value Maximum TCR Below 1.0 ohm 1.0 ohm to 9.90 ohms 10.0 ohms to 51.1 kilohms 250 ppm 100 ppm 50 ppm 3.3.3.1 Resistance. The nominal resistance identified by four digits; the first three digits represent significant figures and the last digit specifies th

20、e number of zeros to follow. When the value of resistance is less than 100 ohms, or when fractional values of an ohm are required, the letter “R” is substituted for the significant digits to represent the decimal point. When the letter “R” is used, succeeding digits of the group represent significan

21、t figures. The resistance value designations are shown in table III. Standard values for every decade follows the sequence demonstrated for 10 decade to 100 decade in table IV. Resistance values not listed in table IV for the appropriate resistance tolerance are considered as not conforming to the s

22、pecification. Although resistance tolerances “J” normally require less than three significant figures to adequately describe the true resistance value, for the purpose of this specification, the nominal value is three significant figures followed by the fourth digit to signify the number of zeros to

23、 follow. * TABLE III. Designation of resistance values for resistance-tolerances of 1.0, and 5.0 percent. Designation Resistance ohms R100 to R976 inclusive 1R00 to 9R76 inclusive 10R0 to 97R6 inclusive 1000 to 9760 inclusive 1001 to 9761 inclusive 1002 to 5112 inclusive 0.10 to 0.976 inclusive 1.00

24、 to 9.76 inclusive 10.0 to 97.6 inclusive 100 to 976 inclusive 1,000 to 9,760 inclusive 10,000 to 51,00 inclusive * 3.3.4 Resistance tolerance. Resistors are available in tolerances F (1.0 percent), and J (5.0 percent) (see 6.6). 3.4 Power rating. The power rating shall be 2.25 watts at +25C ambient

25、 temperatures. For operation at temperature in excess of +25C, derate in accordance with figure 2. With a heatsink, the power rating can go up to 20 watts at +25C tab temperature (heatsink not provided in this document). * 3.5 Voltage rating. The maximum continuous working voltage shall not exceed 3

26、00 volts or square root of P*R. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05016 REV A PAGE 5 3.6 Operating temperature. The operating temperature shall be -55C t

27、o +150C. 3.7 Dielectric strength. The dielectric strength shall be 1,500 V ac rms. * 3.8 Thermal resistance. The internal thermal resistance shall be less than 6C/W. TABLE IV. Standard resistance value for 10 to 100 decade. 1.0 2.0 5.0 1.0 2.0 5.0 1.0 2.0 5.0 1.0 2.0 5.0 10.00 10.20 10.50 10.70 11.0

28、0 11.30 11.50 11.80 12.10 12.40 12.70 13.00 13.30 13.70 14.00 14.30 14.70 15.00 15.40 15.80 16.20 16.50 16.90 17.40 17.80 18.20 10.00 11.00 12.00 13.00 15.00 16.00 18.00 18.70 19.10 19.60 20.00 20.50 21.00 21.50 22.10 22.60 23.20 23.70 24.30 24.90 25.50 26.10 26.70 27.40 28.00 28.70 29.40 30.10 30.9

29、0 31.60 32.40 20.00 22.00 24.00 27.00 30.00 33.00 33.20 34.00 34.80 35.70 36.50 37.40 38.30 39.20 40.20 41.20 42.20 43.20 44.20 45.30 46.40 47.50 48.70 49.90 51.10 52.30 53.60 54.90 56.20 36.00 39.00 43.00 47.00 51.00 56.00 57.60 59.00 60.40 61.90 63.40 64.90 66.50 68.10 69.80 71.50 73.20 75.00 76.8

30、0 78.70 80.60 82.50 84.50 86.60 88.70 90.90 93.10 95.30 97.60 62.00 68.00 75.00 82.00 91.00 3.9 Thermal shock. When resistors are tested as specified in 4.5.2, there shall be no evidence of mechanical damage; the change in resistance shall not exceed (0.5 percent +0.001 ohm). 3.10 Overload. When res

31、istors are tested as specified in 4.5.3, there shall be no evidence of arcing, burning, or charring; the change in resistance shall not exceed (0.5 percent +0.001 ohm). 3.11 DC resistance. When resistors are tested as specified in 4.5.4, the dc resistance shall be within the specified tolerance of t

32、he nominal resistance (see 3.3.3.1) for all products deliverable on the contract. 3.12 Solderability. When resistors are tested as specified in 4.5.5, they shall meet the criteria for wire-lead terminal evaluation in the test method. * 3.13 Resistance temperature characteristic. When resistors are t

33、ested as specified in 4.5.6, the resistance temperature characteristic at each of the temperatures specified in 4.5.6d are referred to 25C 5C and shall be in accordance with table II. * 3.14 Low temperature operation. When resistors are tested as specified in 4.5.7, there shall be no evidence of mec

34、hanical damage. The change in resistance shall not exceed (0.25 percent +0.001 ohm). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05016 REV A PAGE 6 3.15 Terminal s

35、trength. When resistors are tested as specified in 4.5.8, there shall be no evidence of breaking or loosening of terminals from the resistor form, or chipping of coating, or other evidence of mechanical damage. The change in resistance shall not exceed (0.25 percent +0.002 ohm). * NOTE: The curve in

36、dicates the percentage of nominal wattage that can be applied above 25C that results in the same resistance film temperature. FIGURE 2. Derating curves for various ambient temperatures. 3.16 Dielectric withstanding voltage. When resistors are tested as specified in 4.5.9, there shall be no evidence

37、of flashover, mechanical damage, arching, or insulation breakdown. The change in resistance shall not exceed (0.25 percent +0.001 ohm). 3.17 Insulation resistance. When resistors are tested as specified in 4.5.10, the insulation resistance shall be not less than 1,000 megohms. 3.18 Resistance to sol

38、dering heat. When resistors are tested as specified in 4.5.11, there shall be no evidence of mechanical damage. The change in resistance shall not exceed (0.25 percent +0.002 ohm). 3.19 Moisture resistance. When resistors are tested as specified in 4.5.12, there shall be no evidence of mechanical da

39、mage. The change in resistance shall not exceed (0.50 percent +0.001 ohm). In addition, the change in resistance due to dielectric withstanding voltage shall not exceed (0.25 percent +0.001 ohm), and the insulation resistance shall be 100 megohms minimum. 3.20 Shock (specified pulse). When resistors

40、 are tested as specified in 4.5.13, there shall be no evidence of mechanical or electrical damage. The change in resistance shall not exceed (0.25 percent +0.001 ohm). There shall be no electrical discontinuity during the test. 3.21 Vibration, high frequency. When resistors are tested as specified i

41、n 4.5.14, there shall be no evidence of mechanical damage. The change in resistance shall not exceed (0.25 percent +0.001 ohm). There shall be no electrical discontinuity during the test. 3.22 Life. When resistors are tested as specified in 4.5.15, there shall be no evidence of mechanical damage. Th

42、e change in resistance between the initial measurement and any of the succeeding measurements, up to and including 1,000 hours, shall not exceed (2.00 percent +0.001 ohm). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBU

43、S COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05016 REV A PAGE 7 * 3.23 High temperature exposure. When resistors are tested as specified in 4.5.16, there shall be no evidence of mechanical damage. The change in resistance shall not exceed (1.0 percent +0.001 ohm). Following this test, the di

44、electric withstanding voltage shall be as specified in 3.16, and the insulation resistance shall be 1,000 megohms minimum. * 3.24 Marking. Resistors shall be marked with the PIN assigned herein (see 1.2) and manufacturers identification code (CAGE or logo), as shown in the following example: CAGE or

45、 Logo. 05016 - Specification number. * - Resistance, Tolerance, and terminal finish. * - Date code. 3.25 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material

46、 meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. * 3.26 Manufacturer eligibility. To be eligible for listing as an approved source of supply, a manufacturer shall perform the group A and group B inspections specified herein on a

47、 sample of parts agreed upon by the manufacturer and DLA Land and Maritime-VAT. * 3.26.1 Certificate of compliance. A certificate of compliance shall be required from manufacturers requesting to be a approved source of supply. 3.27 Workmanship. Resistors shall be uniform in quality and free from def

48、ects that will affect life, serviceability, or appearance. 4. VERIFICATION 4.1 Qualification inspection. Qualification inspection is not applicable to this document. 4.2 Conformance inspection. 4.2.1 Inspection of product for delivery. Inspection of product for delivery shall consist of group A and

49、group B inspections. 4.3 Group A inspection. Group A inspection shall consist of the inspections specified in table V, and shall be made on the same set of sample units, in the order shown. * TABLE V. Group A inspection. Inspection Requirement paragraph Test method paragraph Number of samples Subgroup I Thermal shock Overload 1/ DC