DLA DESC-DWG-94028 REV D-2011 FILTER EMI and TRANSIENT SUPPRESSION HYBRID.pdf

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1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Page 5; changed height dimension to “.405 MAX” changed lead to header wall dimension to “.245 ( 6 places )” 10/31/94 Bud Boulter B Editorial changes throughout. 4 Aug 2000 K. A. Cottongim C Editorial changes throughout. 12 July 2005 K. A. Cottongim D Added

2、pure tin prohibition paragraph, 3.3. Editorial changes throughout. 6 Jan 2011 M. Radecki THE ORIGINAL FIRST PAGE OF THIS DRAWING HAS BEEN REPLACED Prepared in accordance with ASME Y14.100 Source control drawing REV STATUS OF PAGES REV D D D D D D D D PAGES 1 2 3 4 5 6 7 8 PMIC N/A PREPARED BY Patric

3、k Kyne DESIGN ACTIVITY DEFENSE ELECTRONICS SUPPLY CENTER DAYTON, OH Original date of drawing 24 Aug 94 CHECKED BY Tony J. Westphal TITLE FILTER, EMI and TRANSIENT SUPPRESSION, HYBRID APPROVED BY David E. Moore SIZE A CODE IDENT. NO. 14933 DWG NO. 94028 REV D PAGE 1 OF 8 AMSC N/A 5915-2011-E04 CURREN

4、T DESIGN ACTIVITY CAGE CODE 037Z3 HAS CHANGED NAMES TO: DLA LAND AND MARITIME COLUMBUS, OHIO 43218-3990 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER, DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 94028 REV D PA

5、GE 2 1. SCOPE 1.1 Scope. This drawing describes the requirements for hybrid microcircuit electromagnetic interference (EMI) suppression filters to be processed in accordance with MIL-PRF-38534. Two product assurance classes consisting of class H (military high reliability) and class K (space applica

6、tion) and a choice of lead finishes are available and are reflected in the Part or Identifying Number (PIN). When available, a choice of radiation hardness assurance (RHA) levels are reflected in the PIN. 1.2 PIN. The PIN is configured as shown in the following example: 94028 - 01 H X X Drawing RHA

7、Device Device class Case Lead number designator type designator outline finish (See 1.2.1) (See 1.2.2) (See 1.2.3) (See 1.2.4) (See 1.2.5) 1.2.1 Radiation hardness assurance (RHA) designator. Device classes H and K RHA marked devices meet the MIL-PRF-38534 specified RHA levels and should be marked w

8、ith the appropriate RHA designator. A dash (-) indicates a non-RHA device. 1.2.2 Device type. The device type identifies the circuit function as follows: Device type Generic number Circuit function 01 FM-704A EMI filter, transient suppression module 1.2.3 Device class designator. The device class de

9、signator is a single letter identifying the product assurance level as follows: Device class Device requirements documentation K Highest reliability class available. This level is intended for use in space applications. Certification and qualification to MIL-PRF-38534 is required. H Standard militar

10、y reliability level. This level is intended for use in applications where non-space high reliability devices are required. Certification and qualification to MIL-PRF-38534 is required. 1.2.4 Case outline. The case outline is designated in MIL-STD-1835 and as follows: Outline letter Case outline X 2.

11、89” x 1.11” x .405” (see figure 1) 1.2.5 Lead finish. The lead finish is as specified in MIL-PRF-38534 for classes H and K. Finish letter “X“ will not be marked on the filter or its packaging. The “X“ designation is for use when lead finishes A, B, or C are considered acceptable and interchangeable

12、without preference. 1.3 Absolute maximum ratings. 1/ Input voltage -+50 V dc Transient voltage - 450 V dc Input current -2.5 A Power dissipation Transient -500 W Continuous -15 W Lead temperature (soldering, 10 seconds) -+300 C Storage temperature - -65 C to +150 C - 1/ Stresses above the absolute m

13、aximum rating may cause permanent damage to the device. Extended operation at the maximum levels may degrade performance and affect reliability. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER, DAYTON, OHIO SIZE A CO

14、DE IDENT NO. 14933 DWG NO. 94028 REV D PAGE 3 1.4 Recommended operating conditions. Input voltage - +16 V dc to +40 V dc Case operating temperature range - - -55 C to +125 C 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this drawing. T

15、his section does not include documents cited in other sections of this drawing or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents

16、in sections 3 and 4 of this drawing, whether or not they are listed here. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issu

17、es of these documents are those cited in the solicitation or contract (see 6.2). DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-38534 - Hybrid Microcircuits, General Specification for. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-883 - Test Methods and Procedures for Microelectronics. (Copies of these docu

18、ments are available online at https:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.3 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text

19、 of this drawing and the references cited herein, the text of this drawing takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Item requirements. The individual item requirements shall be i

20、n accordance with MIL-PRF-38534 and as specified herein. 3.2 Interface and physical dimensions. The interface and physical dimensions shall be as specified in MIL-PRF-38534 and as specified herein. 3.2.1 Case outline. The case outline shall be in accordance with 1.2.4 herein and figure 1. 3.2.2 Term

21、inal connections. The terminal connections shall be as specified on figure 1. 3.3 Pure tin prohibition. The use of pure tin as an underplate or final finish in the internal or external construction of the filter and the terminations is prohibited. This includes the discrete devices and solders used

22、internal to the case. The use of tin alloys other than lead is permissible as specified in APPENDIX E of MIL-PRF-38534. 3.4 Electrical performance characteristics. Unless otherwise specified herein, the electrical performance characteristics are as specified in table I and shall apply over the full

23、specified operating temperature range. 3.5 Electrical test requirements. The electrical test requirements shall be the subgroups specified in table II. The electrical tests for each subgroup are defined in table I. 3.6 Marking. Marking shall be in accordance with MIL-PRF-38534. The part shall be mar

24、ked with the PIN listed in 1.2 herein. In addition, the manufacturers PIN may also be marked as listed on QML-38534. 3.7 Manufacturer eligibility. To be eligible for listing as an approved source of supply, the manufacturer shall be certified and qualified to MIL-PRF-38534. In addition to the genera

25、l requirements of MIL-PRF-38534, the manufacturer of the part described herein shall maintain the electrical test data (variables format) from the initial quality conformance inspection group A lot sample, produced on the certified line, for each device type listed herein. The data should also inclu

26、de a summary of all parameters manually tested, and Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER, DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 94028 REV D PAGE 4 for those which, if any, are guaranteed. This d

27、ata shall be maintained under document revision level control by the manufacturer and be made available to the preparing activity, DLA Land and Maritime-VAT, upon request. 3.8 Certificate of compliance. A certificate of compliance shall be required from a manufacturer in order to supply to this draw

28、ing. The certificate of compliance submitted to DLA Land and Maritime-VAT shall affirm that the manufacturers product meets the requirements of MIL-PRF-38534 and the requirements herein. 3.9 Certificate of conformance. A certificate of conformance as required in MIL-PRF-38534 shall be provided with

29、each lot of filters delivered to this drawing. 3.10 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance req

30、uirements, and promotes economically advantageous life cycle costs. 3.11 Workmanship. Filters shall be processed in such a manner as to be uniform in quality and shall be free from cold soldering, corrosion, pits, dents, cracks, rough or sharp edges, misalignments and other defects that will affect

31、life, serviceability, or appearance. TABLE I. Electrical performance characteristics. Test Symbol Conditions -55C TC 125C Vin =28 V dc 5% unless otherwise specified Group A subgroup Device types Limits Units Min Max Input voltage, low line lockout LLL1, 2, 3 01 7 15 V dc Input current Iin NL Iin inh

32、 No load Inhibited 1, 2, 3 01 5 2 mA Input surge suppression Srg Rl = 40 W, Vpk = 100 V dc Tpw = 60 mS, Zs = 0.5 1 2, 3 01 42 40 48 50 V Input spike suppression 600 1/ Spk600 Rl = 40 W, Vpk = 600 V dc Tpw = 10 S, Zs = 50 1 2, 3 01 48 50 V Input spike suppression 400 Spk400 Rl = 40 W, Vpk = 400 V dc

33、Tpw = 5 S, Zs = 0.5 1 2, 3 01 48 50 V Differential Noise reduction NO f = 1 kHz 4, 5, 6 01 1 -1 dB f = 500 kHz 4, 5, 6 01 60 - f = 1 MHz 4, 5, 6 01 55 - Isolation ISO Any pin to case, 500 V dc 1 01 100 - M Capacitance CAP Any pin to case at 1 kHz 1 01 8,580 16,500 pF 1/ Parameter shall be tested as

34、part of design characterization and after design or process changes. Thereafter, the parameter shall be guaranteed to the limits specified in table 1. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER, DAYTON, OHIO SIZ

35、E A CODE IDENT NO. 14933 DWG NO. 94028 REV D PAGE 5 NOTES: 1. Dimensions are in inches. 2. The case was originally designed using inch-pound units of measurement; in the event of conflict between the metric and inch-pound units, the inch-pound shall take precedence. 3. Unless otherwise specified, to

36、lerance is .005 (0.13 mm) for three place decimals and .01 (0.3 mm) for two place decimals. 4. Device weight: 55 grams maximum. FIGURE 1. Case outline X configuration, dimensions and terminal connections. Terminal number Terminal function 1 +Vin2 +Vout3 case ground 4 Negative output 5 input common 6

37、 Inhibit input Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER, DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 94028 REV D PAGE 6 4. VERIFICATION 4.1 Sampling and inspection. Sampling and inspection procedures shal

38、l be in accordance with MIL-PRF-38534. 4.2 Screening. Screening shall be in accordance with MIL-PRF-38534. The following additional criteria shall apply: a. Burn-in test, method 1015 of MIL-STD-883. (1) Test condition A, B, C, or D. The test circuit shall be maintained by the manufacturer under docu

39、ment revision level control and shall be made available to DLA Land and Maritime-VAT or the acquiring activity upon request. Also, the test circuit shall specify the inputs, outputs, biases, and power dissipation, as applicable, in accordance with the intent specified in test method 1015 of MIL-STD-

40、883. (2) TAas specified in accordance with table I of method 1015 of MIL-STD-883. b. Interim and final electrical test parameters shall be as specified in table II herein, except interim electrical parameter tests prior to burn-in are optional at the discretion of the manufacturer. TABLE II. Electri

41、cal test requirements MIL-PRF-38534 test requirements Subgroups (in accordance with MIL-PRF-38534, group A test table) Interim electrical parameters - Final electrical parameters 1*, 2, 3, 4, 5, 6 Group A test requirements 1, 2, 3, 4, 5, 6 Group C end-point electrical parameters 1 Post irradiation e

42、nd-point electrical parameters for RHA devices 1, 2, 3, 4, 5, 6 * PDA applies to subgroup 1. 4.3 Conformance inspection. Conformance inspection (CI) and periodic inspection (PI) shall be in accordance with MIL-PRF-38534 and as specified herein. 4.3.1 Group A inspection (CI). Group A inspection shall

43、 be in accordance with MIL-PRF-38534 and as follows: a. Tests shall be as specified in table II herein. b. Subgroups 7, 8, 9, 10, and 11 of MIL-PRF-38534, group A shall be omitted. 4.3.2 Group B inspection (PI). Group B inspection shall be in accordance with MIL-PRF-38534. 4.3.3 Group C inspection (

44、PI). Group C inspection shall be in accordance with MIL-PRF-38534 and as follows: a. End-point electrical parameters shall be as specified in table II herein. b. Steady-state life test conditions, method 1005 of MIL-STD-883. (1) Test conditions A, B, C, or D. The test circuit shall be maintained by

45、the manufacturer under document revision level control and shall be made available to DLA Land and Maritime-VAT or the acquiring activity upon request. Also, the test circuit shall specify the inputs, outputs, biases, and power dissipation, as applicable, in accordance with the intent specified in t

46、est method 1005 of MIL-STD-883. (2) TAas specified in accordance with table I of method 1005 of MIL-STD-883. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE ELECTRONICS SUPPLY CENTER, DAYTON, OHIO SIZE A CODE IDENT NO. 14933 DWG NO. 94028 REV D PAGE 7 (3) Test duration: 1,000 hours, except as permitted by method 1005 of MIL-STD-883.