DIN EN ISO 9934-3-2015 Non-destructive testing - Magnetic particle testing - Part 3 Equipment (ISO 9934-3 2015) German version EN ISO 9934-3 2015《无损检验 磁性粒子检验 第3部分 设备 (ISO 9934-3-20.pdf

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1、December 2015 English price group 11No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 19.100!%JX“2399353www.din.deDIN

2、 EN ISO 9934-3Non-destructive testing Magnetic particle testing Part 3: Equipment (ISO 9934-3:2015);English version EN ISO 9934-3:2015,English translation of DIN EN ISO 9934-3:2015-12Zerstrungsfreie Prfung Magnetpulverprfung Teil 3: Gerte (ISO 9934-3:2015);Englische Fassung EN ISO 9934-3:2015,Englis

3、che bersetzung von DIN EN ISO 9934-3:2015-12Essais non destructifs Magntoscopie Partie 3: quipement (ISO 9934-3:2015);Version anglaise EN ISO 9934-3:2015,Traduction anglaise de DIN EN ISO 9934-3:2015-12SupersedesDIN EN ISO 9934-3:2002-10www.beuth.deDocument comprises 18 pagesDTranslation by DIN-Spra

4、chendienst.In case of doubt, the German-language original shall be considered authoritative.12.15 DIN EN ISO 9934-3:2015-12 2 A comma is used as the decimal marker. National foreword This document (EN ISO 9934-3:2015) has been prepared by Technical Committee CEN/TC 138 “Non-destructive testing” (Sec

5、retariat: AFNOR, France) in collaboration with Technical Committee ISO/TC 135 “Non-destructive testing”. The responsible German body involved in its preparation was DIN-Normenausschuss Materialprfung (DIN Standards Committee Materials Testing), Working Committee NA 062-08-24 AA Elektrische und magne

6、tische Prfverfahren. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 3059 DIN EN ISO 3059 ISO 9934-1 DIN EN ISO 9934-1 Amendments This standard differs from DIN EN ISO 9934-3:2002-10 as follows: a) the standard has been revised in form

7、and substance. Previous editions DIN 54131-1: 1975-07, 1984-03 DIN 54131-2: 1984-03 DIN EN ISO 9934-3: 2002-10 National Annex NA (informative) Bibliography DIN EN ISO 3059, Non-destructive testing Penetrant testing and magnetic particle testing Viewing conditions DIN EN ISO 9934-1, Non-destructive t

8、esting Magnetic particle testing Part 1: General principles EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 9934-3 September 2015 ICS 19.100 Supersedes EN ISO 9934-3:2002English Version Non-destructive testing - Magnetic particle testing - Part 3: Equipment (ISO 9934-3:2015) Essais non dest

9、ructifs - Magntoscopie - Partie 3: quipement (ISO 9934-3:2015) Zerstrungsfreie Prfung - Magnetpulverprfung -Teil 3: Gerte (ISO 9934-3:2015) This European Standard was approved by CEN on 10 July 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the condit

10、ions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists

11、in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standa

12、rds bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slov

13、enia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved

14、worldwide for CEN national Members. Ref. No. EN ISO 9934-3:2015 EForeword 41 Scope . 52 Normative references 53 Safety requirements . 54 Types of devices . 54.1 Portable electromagnets (AC) 54.1.1 General 54.1.2 Technical data . 64.1.3 Technical requirements . 74.1.4 Additional requirements . 74.2 C

15、urrent generators 74.2.1 General 74.2.2 Technical data . 84.2.3 Technical requirements . 94.3 Magnetic benches . 94.3.1 General 94.3.2 Technical data . 94.3.3 Technical requirements 104.3.4 Additional requirements 104.4 Specialized testing systems . 104.4.1 Technical data 114.4.2 Technical requireme

16、nts 115 UV-A sources . 125.1 General 125.2 Technical data . 125.3 Technical requirements 126 Detection media system . 126.1 General 126.2 Technical data . 126.3 Technical requirements 137 Inspection booth 137.1 General 137.2 Technical data . 137.3 Technical requirements 138 Demagnetization .148.1 Ge

17、neral 148.2 Technical data . 148.3 Technical requirements 149 Measurements 149.1 General 149.2 Current measurement 149.3 Magnetic field measurement . 159.3.1 General. 159.3.2 Technical data 159.3.3 Technical requirements 159.4 Viewing conditions . 159.5 Verification and calibration of instruments 15

18、Bibliography .16Contents PageDIN EN ISO 9934-3:2015-12 EN ISO 9934-3:2015 (E) 2European foreword 3European foreword This document (EN ISO 9934-3:2015) has been prepared by Technical Committee CEN/TC 138 “Non-destructive testing”, the secretariat of which is held by AFNOR, in collaboration with Techn

19、ical Committee ISO/TC 135 “Non-destructive testing”. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2016, and conflicting national standards shall be withdrawn at the latest by March 2016.

20、Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 9934-3:2002. According to the CEN-CENELEC Internal Reg

21、ulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland,

22、Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 9934-3:2015 has been approved by CEN as EN ISO 9934-3:2015 without any modification. DIN EN I

23、SO 9934-3:2015-12 EN ISO 9934-3:2015 (E) 3 ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member

24、body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electr

25、otechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of

26、ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held

27、responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any trade name used in this document is information

28、given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the follo

29、wing URL: Foreword - Supplementary informationISO 9934-3 was prepared by the European Committee for Standardization (CEN) Technical Committee CEN/TC 138, Non-destructive testing, in collaboration with ISO/TC 135, Non-destructive testing, Subcommittee SC 2, Surface methods, in accordance with the Agr

30、eement on technical cooperation between ISO and CEN (Vienna Agreement).This second edition cancels and replaces the first edition (ISO 9934-3:2002), which has been technically revised.ISO 9934 consists of the following parts under the general title Non-destructive testing Magnetic particle testing:

31、Part 1: General principles Part 2: Detection media Part 3: EquipmentDIN EN ISO 9934-3:2015-12 EN ISO 9934-3:2015 (E) 4 1 ScopeThis part of ISO 9934 describes three types of equipment for magnetic particle testing: portable or transportable equipment; fixed installations; specialized testing systems

32、for testing components on a continuous basis, comprising a series of processing stations placed in sequence to form a process line.Equipment for magnetizing, demagnetizing, illumination, measurement, and monitoring are also described.This part of ISO 9934 specifies the properties to be provided by t

33、he equipment supplier, minimum requirements for application and the method of measuring certain parameters. Where appropriate, measuring and calibration requirements and in-service checks are also specified.2 Normative referencesThe following documents, in whole or in part, are normatively reference

34、d in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 3059, Non-destructive testing Penetrant testing and magnetic particle testi

35、ng Viewing conditionsISO 9934-1, Non-destructive testing Magnetic particle testing Part 1: General rulesEN 10250-2, Open steel die forgings for general engineering purposes Non-alloy quality and special steelsIEC 60529, Degrees of protection provided by enclosures (IP Code)3 Safety requirementsThe e

36、quipment design shall take into account all international, European, national and local regulations which include health, safety, electrical and environmental requirements.4 Types of devices4.1 Portable electromagnets (AC1)4.1.1 GeneralHand-held portable electromagnets (yokes) produce a magnetic fie

37、ld between the two poles. When testing according to ISO 9934-1, DC1)electromagnets should only be used if agreed at enquiry and order stages.1) AC = alternating current, and DC = rectified current.DIN EN ISO 9934-3:2015-12 EN ISO 9934-3:2015 (E) 5 Magnetization shall be determined by measuring the t

38、angential field strength, Ht, at the centre of a line joining the centres of the pole faces of the electromagnet with pole extenders where used. The electromagnet with a pole spacing, s, is placed on a steel plate as shown in Figure 1. The plate shall have the dimensions (500 25) mm (250 13) mm (10

39、0,5) mm and shall be of steel conforming to C22 (1.0402) of EN 10250-2. Periodic functional checks can be carried out either by the method described above or by a lift test. The electromagnet shall be capable of supporting a steel plate or rectangular bar conforming to C22 (1.0402) of EN 10250-2 and

40、 having a minimum mass of 4,5 kg, with the magnet poles set at their recommended spacing. The major dimension of the plate or bar shall be greater than the pole spacing, s, of the electromagnet.NOTE To lift a steel plate with a mass of 4,5 kg requires a lifting force of 44 N.Dimensions in millimetre

41、sKey1 poless pole spacingMP measuring point for the tangential field strengthFigure 1 Determination of the characteristics of portable electromagnets4.1.2 Technical dataThe following data shall be provided: recommended pole spacing (maximum and minimum pole spacing) (smax, smin); cross sectional dim

42、ensions of the poles; electrical supply (voltage, current, and frequency); current wave forms available; method of current control and effect on waveform (e.g. thyristor); duty cycle at maximum output (ratio of current “ON” to “Total” time expressed as a percentage); maximum current “ON” time; tange

43、ntial field strength Htat smaxand smin(following 4.1); overall dimensions of the equipment;DIN EN ISO 9934-3:2015-12 EN ISO 9934-3:2015 (E) 6 equipment mass, in kilograms; specified electrical protection degree (IP) according to IEC 60529.4.1.3 Technical requirementsThe following requirements shall

44、be satisfied at an ambient temperature of 30 C and at maximum output: duty cycle 10 % current “ON” time 5 s surface temperature of handle 40 C tangential field strength at smax(see 4.1) 2 kA/m (RMS) lifting force 44 N4.1.4 Additional requirementsThe electromagnet shall be supplied with a power ON/OF

45、F switch, preferably mounted on the handle.Generally electromagnets should be usable with one hand.4.2 Current generators4.2.1 GeneralCurrent generators are used to supply current for magnetizing equipment. A current generator is characterized by the open circuit voltage, U0, the short circuit curre

46、nt, Ikand the rated current, Ir(RMS-values).The rated current, Ir, is defined as the maximum current for which the generator is rated at the duty cycle of 10 % and for a current “ON” time of 5 s if not otherwise specified.The open circuit voltage, U0, and the short circuit current, Ik, are derived f

47、rom the load-characteristic of the generator at maximum power (with any feedback controls disconnected). The load line of the generator can be derived by connecting two widely different loads, such as different lengths of cable, in turn to the generator. For the first cable, the current, I1, through

48、 the cable and voltage, U1, across the output terminals are measured and plotted, to give point P1on Figure 2. The process is repeated with a second load to give point P2. The load line is constructed by drawing a straight line between P1and P2. The open circuit voltage, U0, and short circuit current, Ik, are then given by the intercepts on the axes, as shown in Figure 2.DIN EN ISO 9934-3:2015-12 EN