DIN EN ISO 5172-2015 Gas welding equipment - Blowpipes for gas welding heating and cutting - Specifications and tests (ISO 5172 2006 + Amd 1 2012 + Amd 2 2015) German version EN IS.pdf

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1、December 2015 English price group 21No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.160.30!%J“2399690www.din.deD

2、IN EN ISO 5172Gas welding equipment Blowpipes for gas welding, heating and cutting Specifications and tests (ISO 5172:2006 + Amd 1:2012 + Amd 2:2015);English version EN ISO 5172:2006 + A1:2012 + A2:2015,English translation of DIN EN ISO 5172:2015-12Gasschweigerte Brenner fr Schweien, Wrmen und Schne

3、iden Anforderungen und Prfungen (ISO 5172:2006 + Amd 1:2012 + Amd 2:2015);Englische Fassung EN ISO 5172:2006 + A1:2012 + A2:2015,Englische bersetzung von DIN EN ISO 5172:2015-12Matriel de soudage aux gaz Chalumeaux pour soudage aux gaz, chauffage et coupage Spcifications et essais (ISO 5172:2006 + A

4、md 1:2012 + Amd 2:2015);Version anglaise EN ISO 5172:2006 + A1:2012 + A2:2015,Traduction anglaise de DIN EN ISO 5172:2015-12SupersedesDIN EN ISO 5172:2012-11www.beuth.deDocument comprises 58 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered au

5、thoritative.12.15DIN EN ISO 5172:2015-12 2 A comma is used as the decimal marker. National foreword This document (EN ISO 5172:2006 + A1:2012 + A2:2015) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Welding and

6、 allied processes” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was DIN-Normenausschuss Schweien und verwandte Verfahren (DIN Standards Committee Welding and Allied Processes), Working Group NA 092-00-07 AA Ausrstung zum Gasschweien, Schneiden und verwandte Pr

7、ozesse. This standard includes Amendments A1 and A2 approved by CEN on 14 July 2012 and on 5 March 2015, respectively. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“ and #$. The DIN Standards corresponding to the International Standards referred t

8、o in this document are as follows: ISO 3 DIN 323-1 (partially) ISO 554 DIN 50014 (partially) ISO 3253 DIN EN 560 ISO 9012 DIN EN ISO 731 ISO 9090 DIN ISO 9090 ISO 9539 DIN EN ISO 9539 ISO 15296 DIN EN 13622:2002 There is no DIN Standard available which corresponds to the International Standard ISO 5

9、175. This standard does not cover settings for welding attachments. However, in order not to deprive users of this information, these settings have been included as recommendations in an informative National Annex (NA). Amendments This standard differs from DIN EN ISO 5172:2012-11 as follows: a) Tab

10、le 1 has been replaced by Subclause 6.8; b) Clause 2 “Normative references” has been revised; c) the text in Subclause 6.8 has been revised; d) Table J.1 in Annex J has been revised; e) in the German version, various translation errors have been corrected; f) the standard has been editorially revise

11、d. DIN EN ISO 5172:2015-12 3 Previous editions DIN 1904: 1925-04 DIN 1905: 1925-04 DIN 8543: 1953-07 DIN 8543-1: 1965-02, 1977-12, 1981-06 DIN 8543-2: 1969-02, 1977-12, 1983-01, 1986-09 DIN 8543-3: 1973-03 DIN 8543-5: 1983-08, 1986-09 DIN EN 874: 1995-06 DIN EN ISO 5172: 1997-02, 2006-08, 2012-11 DI

12、N EN ISO 5172:2015-12 4 National Annex NA (informative) Settings for welding attachments Table NA.1 Settings for welding attachments for use with low-pressure blowpipes (examples) Nominal range (Steel thickness) mm Oxygen Operating pressure kPa Consumption under normal conditions l/h 0,2 to 0,5 250

13、40 null 5 0,5 to 1 80 null 10 1 to 2 160 null 15 2 to 4 315 null 30 4 to 6 500 null 50 6 to 9 800 null 80 9 to 14 1 250 null 125 14 to 20 1 800 null 180 20 to 30 2 500 null 250 Table NA.2 Settings for welding attachments for use with equal-pressure blowpipes (examples) Material thickness (Steel thic

14、kness) mm Gas pressure Oxygen/Acetylene Gas consumption Oxygen Acetylene kPa l/h l/h 1,2 to 2,0 2,0 to 2,6 2,6 to 3,2 3,2 to 4,0 4,0 to 5,0 5,0 to 6,5 6,5 to 8,2 8,2 to 10 10 to 13 13 to 19 19 to 25 25 15 15 12 15 15 20 30 30 50 70 20 30 40 60 28 to 42 56 to 113 85 to 155 155 to 185 210 to 285 310 t

15、o 355 410 to 495 565 to 625 780 to 905 1 090 to 1 120 1 415 to 1 500 1 730 to 2 040 2 150 to 2 435 2 805 to 3 170 28 to 42 56 to 99 85 to 142 142 to 170 196 to 255 285 to 325 365 to 455 510 to 585 710 to 820 990 to 1 020 1 275 to 1 360 1 555 to 1 840 1 980 to 2 210 2 550 to 2 890 DIN EN ISO 5172:201

16、5-12 5 Table NA.3 Table NA.3 Settings for welding attachments for use with adjustable injectors (examples) Material thickness mm Acetylene consumption l/h Gas pressure Oxygen Acetylene kPa kPa 0,5 to 0,8 1 1,5 2,5 3 4 5 63 100 160 250 315 400 500 100 bis 150 20 to 50 DIN EN ISO 5172:2015-12 6 Nation

17、al Annex NB (informative) Bibliography DIN 323-1, Preferred numbers and series of preferred numbers Basic values, calculated values, rounded values DIN 50014, Climates and their technical application Standard atmospheres DIN EN 560, Gas welding equipment Hose connections for equipment for welding, c

18、utting and allied processes DIN EN 731, Gas welding equipment Air-aspirated hand blowpipes Specifications and methods of test DIN EN 13622, Gas welding equipment Terminology Terms used for gas welding equipment DIN ISO 9090, Gas tightness of equipment for gas welding and allied processes DIN EN ISO

19、9539, Gas welding equipment Materials for equipment used in gas welding, cutting and allied processes EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 5172 April 2000 + A1 +A2 July 2012 April 2015 ICS 25.160.30 Supersedes EN 874:1995, EN ISO 5172:1996 English Version Gas welding equipment -

20、Blowpipes for gas welding, heating and cutting - Specifications and tests (ISO 5172:2006 + Amd 1:2012 + Amd 2:2015) Matriel de soudage aux gaz - Chalumeaux pour soudage aux gaz, chauffage et coupage - Spcifications et essais (ISO 5172:2006 + Amd 1:2012 + Amd 2:2015) Gasschweigerte - Brenner fr Schwe

21、ien, Wrmen und Schneiden - Anforderungen und Prfungen (ISO 5172:2006 + Amd 1:2012 + Amd 2:2015) EN ISO 5172:2006 was approved by CEN on 2006-03-07, Amendment A1:2012 on 2012-07-14 and Amendment A2:2015 on 2015-03-05. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which sti

22、pulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European

23、 Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are th

24、e national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romani

25、a, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means res

26、erved worldwide for CEN national Members. Ref. No. EN ISO 5172:2006 + A1:2012 + A2:2015 E Contents Page Foreword to EN ISO 5172:2006 3 !Foreword to EN ISO 5172:2006/A1:2012 . 4 #Foreword to EN ISO 5172:2006/A2:2015 . 5 Introduction . 6 1 Scope . 7 2 Normative references . 7 3 Terms and definitions 8

27、 3.1 Mixing system 8 3.2 Blowpipes classified according to the possibility of varying the gas flow rate . 10 3.3 Cutting and heating blowpipes classified according to the mixing position 11 3.4 Operational incidents 11 3.5 Flame specifications (reference values) 11 4 Hose connections . 12 5 Material

28、 12 6 Marking 13 6.1 General . 13 6.2 Marking of the blow pipe . 13 6.3 Marking of oxygen and fuel gas valves 13 6.4 Marking of nozzles 13 6.5 Marking of interchangeable components 13 6.6 Marking of cutting attachment. 13 6.7 Marking of mixing systems. 13 6.8 Gases to be used, symbols for gases 14 7

29、 Safety and operational requirements 14 7.1 Safety requirements . 14 7.2 Operational requirements 15 8 Tests . 15 8.1 General . 15 8.2 Leak test 16 8.3 Sustained backfire test . 16 8.4 Test for stability in wind for fuel gas/compressed air flames 28 8.5 Valve endurance test 29 8.6 Backflow test for

30、all blowpipes 29 9 Typical dimensions of machine cutting blowpipes 31 10 Instructions for use . 32 Annex A (informative) Corresponding flow rates for the most common fuel gases . 33 Annex B (informative) Terminology concerning welding and cutting blowpipes and example of construction 34 Annex C (inf

31、ormative) Approximate mixing ratios for normal flames . 43 Annex D (informative) 44 Annex E (informative) Typical dimensions of machine cutting blowpipes 45 Annex F (informative) Cutting-nozzle seat angles 47 Annex G (normative) Alternative sustained backfire test Use with all blowpipes 48 Annex H (

32、informative) Alternative sustained backfire test Production and field acceptance . 49 Annex I (normative) Alternative colour codes for oxygen 50 Annex J (normative) Uniform designation system for oxyfuel nozzles 51 Bibliography . 52 2 EN ISO 5172:2006 + A1:2012 + A2:2015 (E) DIN EN ISO 5172:2015-12F

33、oreword to EN ISO 5172:2006 This document (EN ISO 5172:2006) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Welding”, the secretariat of which is held by DIN. This European Standard shall be given the status of

34、a national standard, either by publication of an identical text or by endorsement, at the latest by October 2006, and conflicting national standards shall be withdrawn at the latest by October 2006. This document supersedes EN 874:1995 and EN ISO 5172:1996. According to the CEN/CENELEC Internal Regu

35、lations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, N

36、orway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 5172:2006 has been approved by CEN as EN ISO 5172:2006 without any modifications. 3EN ISO 5172:2006 + A1:2012 + A2:2015 (E)DIN EN ISO 5172:2015-12!Foreword to EN IS

37、O 5172:2006/A1:2012 This document (EN ISO 5172:2006/A1:2012) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Welding” the secretariat of which is held by DIN. This European Standard shall be given the status of a

38、 national standard, either by publication of an identical text or by endorsement, at the latest by January 2013, and conflicting national standards shall be withdrawn at the latest by January 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of

39、 patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria

40、, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey

41、 and the United Kingdom. Endorsement notice The text of ISO 5172:2006/Amd 1:2012 has been approved by CEN as EN ISO 5172:2006/A1:2012 without any modification.“ 4 EN ISO 5172:2006 + A1:2012 + A2:2015 (E) DIN EN ISO 5172:2015-12#Foreword to EN ISO 5172:2006/A2:2015 This document (EN ISO 5172:2006/A2:

42、2015) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 121 “Welding and allied processes” the secretariat of which is held by DIN. This Amendment to the European Standard EN ISO 5172:2006 shall be given the status of a

43、 national standard, either by publication of an identical text or by endorsement, at the latest by October 2015, and conflicting national standards shall be withdrawn at the latest by October 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of

44、 patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria

45、, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey

46、 and the United Kingdom. Endorsement notice The text of ISO 5172:2006/Amd 2:2015 has been approved by CEN as EN ISO 5172:2006/A2:2015 without any modification.$ 5EN ISO 5172:2006 + A1:2012 + A2:2015 (E)DIN EN ISO 5172:2015-12Introduction Requests for official interpretations of any aspect of this st

47、andard should be directed to the Secretariat of ISO/TC 44/SC 8 via your national standards body, a complete listing which can be found at www.iso.org. 6 EN ISO 5172:2006 + A1:2012 + A2:2015 (E) DIN EN ISO 5172:2015-121 Scope This International Standard specifies specifications and tests for blowpipe

48、s for gas welding, heating and cutting of metals. It applies to manual blowpipes for welding and heating with a nominal thermal power up to 32 000 kcal/h, and manual and machine cutting blowpipes with a cutting range up to 300 mm. This International Standard does not apply to air-aspirated blowpipes

49、 which are covered in ISO 9012. NOTE 1 Blowpipes with greater nominal thermal power or cutting range can also be tested in accordance with this International Standard if the test requirements are suitable. NOTE 2 For the most common fuel gases, the corresponding flow rates are given in Table A.1. NOTE 3 Examples of blowpipes are shown in Annex B, which also gives the terminology concerning these blowpipes. In addition to terms used in two of the three official ISO languages (English and French), thi