DIN EN ISO 3164-2013 Earth-moving machinery - Laboratory evaluations of protective structures - Specifications for deflection-limiting volume (ISO 3164 2013) German version EN ISO .pdf

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1、September 2013Translation by DIN-Sprachendienst.English price group 8No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC

2、S 53.100!%(oj“2057671www.din.deDDIN EN ISO 3164Earth-moving machinery Laboratory evaluations of protective structures Specifications for deflection-limiting volume (ISO 3164:2013);English version EN ISO 3164:2013,English translation of DIN EN ISO 3164:2013-09Erdbaumaschinen Prfung von Schutzaufbaute

3、n Verformungsgrenzbereich (ISO 3164:2013);Englische Fassung EN ISO 3164:2013,Englische bersetzung von DIN EN ISO 3164:2013-09Engins de terrassement tude en laboratoire des structures de protection Spcifications pour le volume limite de dformation (ISO 3164:2013);Version anglaise EN ISO 3164:2013,Tra

4、duction anglaise de DIN EN ISO 3164:2013-09SupersedesDIN EN ISO 3164:2009-06www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 12 pages08.13 DIN EN ISO 3164:2013-09 2 A comma is used as the decimal marker. Start of application The start of

5、 application of this standard is 2013-09-01. National foreword This standard includes safety requirements. This document (EN ISO 3164:2013) has been prepared by Technical Committee ISO/TC 127 “Earth-moving machinery” in collaboration with Technical Committee CEN/TC 151 “Construction equipment and bu

6、ilding material machines Safety”. The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-13-01 AA Erdbau-/Straenbau-maschinen of Section Bau- und Baustoffmaschinen. Representatives of manufac

7、turers and users of earth-moving machinery, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I, section 3.4.4, of the “Machinery Directive”, Directive 2006/42/EC, and which ap

8、ply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized”

9、standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The International Standards referred to in this document and taken over as European Standards have been published as the corresponding DIN EN

10、 ISO Standards with the same number. Where the International Standards and publications referred to are not also DIN ISO Standards with the same number, there are no national standards available. Amendments This standard differs from DIN EN ISO 3164:2009-06 as follows: a) Clause 2 “Normative referen

11、ces” includes now some dated references; b) Clause 3 “Terms and definitions” has been updated (3.1.1 “orthogonal DLV”, 3.1.2 “rounded DLV” and 3.1.3 “orthogonal top head plane”); c) Clause 4 “DLV dimensions, use and accuracy” has been revised; d) Figure 1: the wording in the key has been modified; e

12、) Figure 2: the wording in the key has been modified; f) Subclauses 5.2 to 5.4 have been moved; g) Figure 4: the key has been supplemented; h) figures have been updated. Previous editions DIN 24088: 1977-10 DIN ISO 3164: 1983-06 DIN EN ISO 3164: 1999-10, 2009-06 EUROPEAN STANDARD NORME EUROPENNE EUR

13、OPISCHE NORM EN ISO 3164 May 2013 ICS 53.100 Supersedes EN ISO 3164:2008English Version Earth-moving machinery - Laboratory evaluations of protective structures - Specifications for deflection-limiting volume Engins de terrassement - tude en laboratoire des structures de protection - Spcifications p

14、our le volume limite de dformation (ISO 3164:2013) Erdbaumaschinen - Prfung von Schutzaufbauten - Verformungsgrenzbereich (ISO 3164:2013) This European Standard was approved by CEN on 14 March 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditi

15、ons for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists i

16、n three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standar

17、ds bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slove

18、nia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide fo

19、r CEN national Members. Ref. No. EN ISO 3164:2013: E(ISO 3164:2013) 2DIN EN ISO 3164:2013-09 EN ISO 3164:2013 (E) Contents Page Foreword . 3 1 Scope . 4 2 Normative references. 4 3 Terms and definitions 4 4 DLV dimensions, use and accuracy . 5 5 Location of DLV 5 Annex ZA (informative) Relationship

20、between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 10 This document (EN ISO 3164:2013) has been prepared by Technical Committee ISO/TC 127 Earth-moving machinery in collaboration with Technical Committee CEN/TC 151 “Construction equipment and building material m

21、achines - Safety” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2013, and conflicting national standards shall be withdrawn at the latest by Nov

22、ember 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 3164:2008. This document has been prepared

23、 under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. For relationship with EU Directive, see informative Annex ZA, which is an integral part of this document. According to the CEN-CENELEC Internal Regul

24、ations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, It

25、aly, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 3164:2013 has been approved by CEN as EN ISO 3164:2013 without any modification. Foreword“”3DIN

26、 EN ISO 3164:2013-09 EN ISO 3164:2013 (E) 1 ScopeThis International Standard specifies the deflection limiting volume (DLV) to be used when performing laboratory evaluations of structures which provide protection to operators of earth-moving machinery as defined in ISO 6165.2 Normative referencesThe

27、 following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 3411:20

28、07, Earth-moving machinery Physical dimensions of operators and minimum operator space envelopeISO 5353:1995, Earth-moving machinery, and tractors and machinery for agriculture and forestry Seat index pointISO 6165, Earth-moving machinery Basic types Identification and terms and definitions3 Terms a

29、nd definitionsFor the purposes of this document, the following terms and definitions apply.3.1deflection-limiting volumeDLVapproximation of a large seated operator as defined in ISO 34113.1.1orthogonal DLVDLV (3.1) that is an orthogonal approximation of an operatorNote 1 to entry: See Figure 1.3.1.2

30、rounded DLVorthogonal DLV (3.1.1) with corners rounded to approximate the curvature of the operator (e.g. head, shoulders)Note 1 to entry: See Figure 2.3.1.3orthogonal top head plane270 mm by 330 mm rectangular horizontal surface used with the rounded DLV (3.1.2) to replicate the top horizontal surf

31、ace of the orthogonal DLV (3.1.1)Note 1 to entry: See Figure 3.4DIN EN ISO 3164:2013-09 EN ISO 3164:2013 (E) Note 2 to entry: This top head plane is to be used with the rounded DLV when testing a FOPS (falling-object protective structure).3.2seat index pointSIPpoint on the central vertical plane of

32、the seat as determined by ISO 53533.3locating axisLAhorizontal axis for positioning the DLV (3.1) with respect to the SIP (3.2)4 DLV dimensions, use and accuracy4.1 The dimensions of the orthogonal DLV shall be as shown in Figure 1 and the dimensions of the rounded DLV as shown in Figure 2.4.2 The d

33、imension from the SIP to the rear boundary of the DLV assumes that the seat has 150 mm foreaft adjustment. The 210 mm dimension shall be reduced from 210 mm to 135 mm if the seat does not have any foreaft adjustment. If the foreaft seat adjustment is less than 150 mm, the 210 mm dimension shall be r

34、educed by one half of the difference between 150 mm and the actual foreaft seat adjustment.4.3 ROPS (roll-over protective structure) and TOPS (tip-over protective structure) testing shall use either the rounded or the orthogonal DLV. FOPS (falling-object protective structure) testing shall use the o

35、rthogonal DLV or the rounded DLV with an added orthogonal top head plane.4.4 During lateral loading for TOPS and ROPS testing, it is permissible for the upper portion of the DLV to be rotated laterally about the SIP up to 15 (see Table 1). During longitudinal loading for TOPS and ROPS testing, it is

36、 permissible for the upper portion of the DLV to be rotated forwards about the LA up to 15. See the examples given in Figure 4. The portion below the SIP of the DLV does not rotate. If there is interference with any machine component, rotation of the DLV shall be limited to the angle at which the in

37、terference occurs.Table 1 Summary of allowed DLV rotation during ROPS/TOPS testingROPS/TOPS loading direction Degrees DLV rotation directionLateral loading 15 LateralLongitudinal loading 15 LongitudinalThe rounded DLV better represents the shape of the operators head when the DLV is rotated in the l

38、ongitudinal and lateral directions.4.5 All linear dimensions of the DLV shown in Figures 1 and 2 shall have a tolerance of 5 mm. The accuracy of locating the DLV with respect to the SIP shall be 13 mm, horizontally and vertically. The accuracy of the rotation shall be 1.5 Location of DLV5.1 The DLV

39、shall be located using the SIP, as defined in ISO 5353, as the reference point (see Figures 1 and 2).5DIN EN ISO 3164:2013-09 EN ISO 3164:2013 (E) Dimensions in millimetres330 270515BA100665a10045c320 550SIPLA2101305502757001 020490a130 420b500bKeyA front boundary planeB rear boundary planeLA locati

40、ng axisSIP seat index pointaMay be reduced to avoid interference with floor plates.bMachine parts or controls can require additional separation of the feet and legs of the DLV.cFeet may move 45 mm rearwards.Figure 1 Orthogonal DLV dimensions6DIN EN ISO 3164:2013-09 EN ISO 3164:2013 (E) Dimensions in

41、 millimetres330BASR 165SR 1652*R123270515SIPLA210100R123R65100665a45c320 5501302757001 020490a130 420b550500bR165KeyA front boundary planeB rear boundary planeLA locating axisSIP seat index pointaMay be reduced to avoid interference with floor plates.bMachine parts or controls can require additional

42、 separation of the feet and legs of the DLV.cFeet may move 45 mm rearwards.Figure 2 Rounded DLV dimensions7DIN EN ISO 3164:2013-09 EN ISO 3164:2013 (E) 5.2 For machines which have multiple seat locations and therefore multiple SIPs (see ISO 5353:1995, 5.3.3), the SIP used by the operator to move the

43、 machine in the travel mode shall be used.5.3 The DLV shall be positioned so that the locating axis (LA) shown in Figure 1 passes through the SIP location as determined in 5.2. The DLV shall be centred transversely in the seat location with its principal axes horizontal and vertical (axes X and Z as

44、 defined in ISO 5353:1995, Figure 2).5.4 The location of the LA of the DLV shall remain coincidental with the SIP even though that line can move during any or all of the laboratory loadings.NOTE Machine controls and their components normally positioned in the DLV are not considered to violate the DL

45、V.Figure 3 Perspective and orthogonal top head plane for use with rounded DLV for FOPS testingSIP15a) Lateral load on roller with sideways-mounted seat8DIN EN ISO 3164:2013-09 EN ISO 3164:2013 (E) SIP15b) Longitudinal load on tractordozerSIP15c) Lateral load on roller with forward-mounted seatKeySIP

46、 seat index pointFigure 4 Example rotation of DLV9DIN EN ISO 3164:2013-09 EN ISO 3164:2013 (E) Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC This European Standard has been prepared under a mandate given to CEN by the Eur

47、opean Commission and the European Free Trade Association to provide one means of conforming to Essential Requirements of the New Approach Directive 2006/42/EC on machinery. Once this standard is cited in the Official Journal of the European Union under that Directive and has been implemented as a na

48、tional standard in at least one Member State, compliance with the normative clauses of this standard confers, within the limits of the scope of this standard, a presumption of conformity with the relevant Essential Requirements 3.4.3 and 3.4.4 of that Directive and associated EFTA regulations. WARNING: Other requirements and other EU Directives may be applicable to the product(s) falling within the scope of this standard. 10DIN EN ISO 3164:2013-09 EN ISO 3164:2013 (E)